Runway incursion, Sydney (Kingsford Smith) Airport, New South Wales, on 20 October 2005

Summary

On 20 October 2005, a Boeing Company 777-2B5ER aircraft (777), registered HL-7530, was taking off from runway 34 left (34L) at Sydney (Kingsford Smith) Airport on a scheduled passenger flight to Seoul, South Korea. After the 777 commenced the take-off run, an aircraft tug, radio callsign Qantas Tug Red Golf, with a Boeing Company 747-400 freighter aircraft (747) in tow crossed the departure end of the same runway. There was a runway incursion.

The investigation found that the tug driver involved in the occurrence had 17 years experience in driving a tug at Sydney Airport. In that time he had not been involved in any other recorded incident. Despite his extensive experience and the ongoing training and checking regime that was in place by the tug operator and at Sydney Airport leading up to the occurrence, the driver of tug red golf thought that a clearance issued to the pilot of a taxiing aircraft was for the tug driver.

The driver believed he heard a clearance to cross runway 34 left from the surface movement controller east (SMC E). The driver acknowledged that clearance in accordance with published procedures but the SMC E remained unaware of the situation due to a radio overtransmission. In the absence of any response from the SMC E the driver continued to cross the runway. From that point on, there was limited time available to prevent the runway incursion.

In the absence of stop bar lights and advanced pilot/driver/controller alerting systems, enhanced training emphasising the importance of crew resource management support during towing operations and the importance of removing any doubt from information contained in clearances and instructions are important elements to reduce the risk of similar runway incursions.

Airservices Australia and the tug operator reviewed procedures and made a number of changes to prevent similar occurrences.

Occurrence summary

Investigation number 200505170
Occurrence date 20/10/2005
Location Sydney Airport
State New South Wales
Report release date 06/12/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Runway incursion
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 777
Registration HL7530
Serial number 27945
Sector Jet
Operation type Air Transport High Capacity
Departure point Sydney, NSW
Destination Inchon, South Korea
Damage Nil

Cessna 310R, VH-TFP and Saab SF-340B, VH-UYA, Townsville Aerodrome, Queensland, on 13 October 2005

Safety Action

As a result of this incident, the operator issued a course deviation indicator (CDI) setting standing order. That order included the instruction that if a crew receives an assigned heading from air traffic control, prior to take-off, the Electronic Horizontal Situation Indicator CDI was to be set to that heading.

The operator also issued an inter-crew communications standing order that included a requirement for the pilot not flying to call 'approaching heading' within 15 degrees of an assigned heading following the initial turn after takeoff. The order also stated that:

As a general rule in multi crew operations any ATC or other internal critical instructions need to be read back amongst the crew to ensure that the instruction has been acknowledged and understood.

Analysis

The pilots of the Saab were instructed by air traffic control to depart Townsville on a heading of 350 degrees magnetic, to ensure a lateral separation standard existed between the Saab and the arriving Cessna 310. However, on departure, the pilots of the Saab continued their left turn, through the assigned heading. That reduced the lateral separation between the Saab and the inbound Cessna and resulted in an infringement of separation standards. This analysis examines the development of the occurrence and highlights the safety issues that became evident as a result of the investigation.

Despite a correct readback to the controller and recording the assigned heading on the Takeoff and Landing Data Card, the copilot forgot about the heading instruction as he commenced the turn after takeoff. The pilot's familiarity with the visual departures to the west, and his expectation of a visual departure on this occasion, may have contributed to the occurrence.

A person's capacity to remember to perform a task in the future can be adversely affected by workload, distraction, lack of mindfulness because of familiarity, and the elapsed time between any instruction and the proposed activity. Although the sterile cockpit policy practiced by the crew reduced the risk of distractions, the takeoff necessarily involved a high workload and there was a period of elapsed time between the assignment of the heading and initiation of the turn. Application of a cue such as setting the assigned heading on the EHSI heading selector or on the course deviation indicator would reduce the risk of flight crew forgetting assigned headings.

Monitoring by the pilot not flying is a means of early identification of heading deviations. In this case, the pilot in command was busy adjusting the power levers and did not immediately realise that the aircraft's heading had diverged from the assigned heading. Although the pilot not flying has a number of actions to perform during a departure, monitoring critical phases of the flight should be a high priority.

The controller's plan for separating the Saab and Cessna was based on establishing a lateral separation standard based on the Saab's assigned heading of 350 degrees and the Cessna's inbound radial of 329 degrees. The aerodrome controller and approach controller both became aware that the Saab had turned through the assigned heading, but were initially uncertain of the crew's intentions. It was a dynamic situation and the approach controller attempted to mitigate the effect of the Saab's displaced departure track by alerting the Cessna pilot to the proximity of the Saab and instructing him to conduct an orbit.

Although there was an infringement of separation standards, the Cessna's orbit delayed the closest point of approach, allowing time for the Saab to climb, which increased the vertical distance between the two aircraft as they passed. The left orbit would have been more effective had the Saab continued onto the flight planned track. However, there was little time for the approach controller to establish radio contact and ascertain the crew's intentions before the Saab crew turned their aircraft back to a heading of 350 degrees and passed almost overhead the Cessna with about 500 ft vertical separation between them.

The Traffic Alert Collision Avoidance System (TCAS) alerted the Saab crew to the proximity of the Cessna and reduced the risk of collision.

Factual Information

Sequence of events

On 13 October 2005 at 0618 Eastern Standard Time, a Saab Aircraft AB 340B (Saab), registered VH-UYA, departing Townsville Airport, Qld, came within the minimum separation standard of 1,000 ft vertically and of 3 NM horizontally of an inbound Cessna Aircraft Company 310R (Cessna), registered VH-TFP. There was an infringement of air traffic control separation standards.

The crew of the Saab was operating a scheduled passenger flight to Trepell, in central Queensland, in accordance with the instrument flight rules. Air traffic control issued a clearance to the crew to track via waypoint CATEY, a track of 243 degrees magnetic from Townsville. At 0611, the crew taxied for runway 01 1. After the crew reported ready for departure, the aerodrome controller issued the crew with a departure clearance, including an instruction to turn left, heading 350 degrees, visual. The pilot in command confirmed the instruction with the copilot. The copilot, who was the pilot flying, then read back the clearance to the aerodrome controller. Both pilots reported that the departure clearance was written on the Take-off and Landing Data Card before completing the pre-take-off checks and commencing the take-off roll.

Recorded information showed that as the Saab was rolling, the Cessna was 9 NM from Townsville, inbound from Cairns, Queensland on the 329 radial, and was on descent to 1,800 ft.

When the Saab had reached an altitude of between 600 and 700 ft the copilot commenced a left turn, engaged the autopilot, and selected a heading of about 210 degrees to intercept the planned outbound track of 243 degrees. At about 1,000 ft the pilot in command, as the pilot not flying, set the power levers to climb power. During the turn, at a heading of about 290 degrees, the pilot in command realised that they had flown through the assigned heading and alerted the copilot. The copilot reported that at about the same time he also realised they had flown through the assigned heading. He disengaged the autopilot and quickly turned the aircraft to the right onto the assigned heading of 350 degrees. During the turn, the Saab's Traffic Alert and Collision Avoidance System (TCAS) produced a traffic advisory (TA) consisting of an aural alert of 'traffic traffic' and the crew observed an amber symbol on the TCAS display that was indicating traffic below them. The crew attempted to sight the traffic but were unsuccessful. The pilot in command advised the approach controller that they were turning onto 350 degrees.

Both the approach controller and the aerodrome controller noticed that the Saab appeared to be turning as if to intercept the flight planned 243 radial. The aerodrome controller attempted to contact the Saab crew however, at that time the crew were in the process of transferring to the approach frequency and had not yet established contact. The approach controller provided traffic information to the pilot of the Cessna and when the pilot reported that he had not sighted the Saab, the approach controller instructed him to make a left orbit. The Saab crew subsequently contacted the approach controller and advised that they were turning onto a heading of 350 degrees visual, passing 2,200 ft. The approach controller passed updated traffic information to the Cessna pilot who then sighted the Saab about 500 ft above him and 0.5 NM ahead.

Recorded radar information indicated that when the horizontal distance reduced to approximately 3 NM between the closing aircraft, there was 400 ft vertical separation, and the Saab subsequently flew about 500 ft directly over the Cessna.

Operational aspects

Prior to engine start, the Saab crew set the Electronic Horizontal Situation Indicator (EHSI) heading selectors to the runway heading and the course deviation indicators to the outbound track of 243 degrees.

The operator did not require any change to the EHSI heading selectors or course deviation indicators in response to heading assignments in departure clearances. The operator required pilots to set the EHSI heading selector to runway heading in readiness for a one engine inoperative situation. It was common practice for the operator's crews to confirm a departure clearance with each other before it was written down and read back to the controller.

The pilot in command indicated that, as the pilot not flying, he monitored the conduct of the flight. However, there was no specific operator requirement for the pilot not flying to monitor the turn and ensure that the pilot flying captured assigned headings.

The Saab crew reported that they were observing the 'sterile cockpit' policy specified in the operator's aircraft operating manual. That policy prohibited discussion about anything except the immediate operation of the aircraft while an aircraft was climbing or descending below 10,000 ft. They indicated that their workload was normal and that they were not rushing. The copilot considered that he was not tired and there was no apparent reason for him forgetting about the assigned heading. He also said that most of the Saab operations from Townsville involved visual departures to the west and the assignment of radar headings with departure clearances was unusual.

The TCAS fitted to the Saab provided aural and visual traffic advisories when an aircraft equipped with a functioning transponder was within about 45 seconds of the projected closest point of approach. When an aircraft was within approximately 30 seconds of the closest point of approach, the TCAS issued aural and visual resolution advisories. The operator's requirements for crew response to a TCAS traffic advisory was: 'Conduct a visual search for the intruder. If successful, maintain visual acquisition to ensure safe separation.'

The weather conditions were reported to be a light wind with greater than 10 km visibility and 1 to 2 eighths cloud coverage at 2,000 ft.

  1. Runway 01 heading is 016 degrees M.

Summary

On 13 October 2005, at 0618 Eastern Standard Time, a Saab Aircraft AB 340B (Saab), registered VH-UYA, departing Townsville Airport, Queensland, came within the minimum separation standard of 1,000 ft vertically and of 3 NM horizontally of an inbound Cessna Aircraft Company 310R (Cessna), registered VH-TFP. There was an infringement of air traffic control separation standards.

The pilots of the Saab were instructed by air traffic control to depart Townsville on a heading of 350 degrees magnetic, to ensure a lateral separation standard existed between the Saab and the arriving Cessna. However, on departure the pilots of the Saab continued their left turn through the assigned heading, before turning their aircraft back to a heading of 350 degrees. The approach controller provided traffic information to the pilot of the Cessna and when the pilot reported that he had not sighted the Saab, the approach controller instructed him to make a left orbit. The Saab passed almost overhead the Cessna with about 500 ft vertical separation between them.

Despite a correct readback to the controller and recording the assigned heading on the take-off and landing data card, the Saab copilot forgot about the heading instruction as he commenced the turn after take-off. The pilot in command, as the pilot not flying, intended to monitor the conduct of the flight but was busy adjusting the power levers and did not immediately realise that the aircraft's heading had diverged from the assigned heading.

Following the occurrence the operator of the Saab issued two standing orders.

Occurrence summary

Investigation number 200505028
Occurrence date 13/10/2005
Location Townsville, Aerodrome
State Queensland
Report release date 02/06/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of separation
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer Cessna Aircraft Company
Model 310
Registration VH-TFP
Serial number 310R1844
Sector Piston
Operation type Unknown
Departure point Unknown
Destination Townsville, Qld
Damage Nil

Aircraft details

Manufacturer Saab Aircraft Co.
Model 340
Registration VH-UYA
Sector Turboprop
Operation type Air Transport Low Capacity
Departure point Townsville, Qld
Destination Trepell, Qld
Damage Nil

Robinson R22 Beta, VH-HUZ, Calindary Station, New South Wales, on 6 October 2005

Significant Factors

  1. The pilot undertook a flight for which he was not qualified, and for which the helicopter was not equipped.
  2. The helicopter was flown at about 30 ft above the ground in dark night conditions.
  3. The pilot became disorientated at a height from which recovery was not possible before the helicopter impacted the ground.

Analysis

The overriding survivor, witness and physical evidence was that the helicopter's engine was operating normally up to and including at the time of ground impact. On that basis, the investigation concluded that the performance of the engine had not contributed to the development of the occurrence.

Application of the requirements of the Aeronautical Information Publication (AIP) to the time of last light at Yalda Downs meant that a pilot in command who did not hold a night Visual Flight Rules (VFR) rating should have planned to arrive at Yalda Downs no later than 1816. In addition, the reported thin layer of cloud in this instance suggested that the planned arrival time should probably have been adjusted to earlier than 1816. The reported time of departure from Border Downs of 1800, and normal time interval for the planned flight to Yalda Downs of 1 hour 15 minutes, meant that the occurrence pilot attempted a flight for which:

  • he was not qualified
  • the equipment standard of the helicopter was not adequate.

Each increased the likelihood, and therefore risk that the pilot might become disoriented in the dark night conditions, resulting in a situation from which he was unable to recover.

The content of the approved flight manual (AFM) meant that the pilot ought to have been aware of the risk of his becoming disoriented when operating the helicopter in dark night conditions. The reported operation of the helicopter at about 30 ft above ground level minimised the time available for the pilot to recover from any disorientation before impacting the ground. In addition, it was likely that the climbing right U-turn eroded the already marginal outside references that the pilot may have gained as a result of identifying the lights and road as he passed north abeam Calindary. As indicated to pilots in the Safety Notices in the AFM, the likely result was that the impact with the ground was almost inevitable.

The action of the pilot to request successive property owners along the planned route to illuminate their homesteads' external lighting could have been interpreted to have had the secondary benefit of acting as a replacement for the flight notification requirements for flight through a Designated Remote Area. However, that was not an approved means of providing flight notification, and was based on the assumption that each of those property owners would be at home and respond to the pilot's radio transmissions.

That lack of a formal flight notification, and the apparent omission by the pilot to carry an Emergency Locator Transmitter meant that, had the accident not been observed by the witnesses at Calindary, the subsequent search and rescue effort could have been delayed. Any delay in locating the survivor had the potential to have:

  • adversely affected the survivor's subsequent recovery from his injuries
  • significantly complicated the survivor's injuries
  • diminished the survivor's chances of survival.

Factual Information

At about 1800 Central Standard Time on 6 October 2005, a Robinson Helicopter Company model R22 Beta helicopter (R22), registered VH-HUZ, departed Border Downs, NSW on a private flight to the pilot's property at Yalda Downs, NSW with the pilot and one passenger on board. The helicopter subsequently crashed near a homestead at Calindary Station (Calindary), fatally injuring the pilot and seriously injuring the passenger.

A hearing witness1 at Border Downs who was also a pilot and endorsed to fly the R22, had previously flown the occurrence helicopter. He reported that the helicopter 'sounded completely normal' during the take-off and departure from Border Downs. He indicated that the normal time interval for the flight to Yalda Downs was about 1 hour 15 minutes.

Witnesses at a number of properties along the route flown by the pilot reported that, as the flight progressed, the pilot requested by radio for each of them to illuminate their external homestead lights. The reason given by the pilot for those requests included, earlier in the flight, for the pilot to 'get his bearings' and, as the helicopter approached Calindary, to assist the pilot to identify two sets of power lines that crossed the main west to east road about 1 and 3 kms west of the property respectively. In response to the pilot's request, the property owners at Calindary reported that they parked their vehicle on top of a sand embankment that was about 100 m south of the main road. The vehicle's spotlights, and a third hand-held spotlight, were illuminated in the direction of the helicopter's anticipated approach.

The pilot advised the property owners by radio that he had sighted their spotlights. The property owners reported that they suggested to the pilot that he should land at Calindary and use one of their vehicles to return to Yalda Downs by road. The pilot declined that suggestion and indicated that, after picking up the road from Calindary to Yalda Downs, he would continue with the flight. The property owner estimated that the helicopter was below 30 ft above ground level (AGL) at that time, and described the helicopter's 'powerful white lights' as being visible 'down amongst the trees'. The survivor indicated that the pilot manoeuvred the helicopter in order for the helicopter's landing lights to criss-cross the road.

One of the witnesses at Calindary, with extensive experience flying aeroplanes, stated that there was nothing abnormal about the sound of the helicopter or its engine as it passed the vehicle's position, or immediately prior to the ground impact.

The survivor stated that, shortly after passing Calindary, the road appeared to merge with the surrounding bush and the pilot turned the helicopter to visually reacquire the road. The property owners at Calindary reported that the helicopter commenced a climbing right U-turn, before returning in a westerly direction and descending at an estimated angle to the horizon of 20 to 30 degrees. The survivor indicated that, during the turn and until the impact with the ground:

  • he heard no abnormal noises from the helicopter
  • he did not observe the illumination of any warning lights in the cockpit
  • there was no apparent apprehension or degree of panic displayed by the pilot.

At about 1921, the helicopter impacted a sand hill a number of times and was destroyed by the impact forces and post-impact fire.

The pilot held a private pilot (helicopter) licence, was endorsed to fly the R22 and was reported to have about 9,000 hours flying experience. The pilot did not hold a night Visual Flight Rules (VFR) rating. The requirements of Civil Aviation Regulation (CAR) 174C(1) included that the pilot was required to have held that rating in order to conduct a flight at night under the VFR.

The pilot last undertook a medical examination in order to renew his Class 2 Medical Certificate in January 2002. There was no evidence that:

  • the pilot finalised the administrative requirements for the renewal of that certificate
  • the pilot held a valid Class 2 Medical Certificate at the time of the occurrence
  • the Civil Aviation Safety Authority (CASA) had given the pilot permission to continue flying without a current medical certificate.

CAR 5.04(1) required that:

Without the permission of CASA, the holder of a flight crew license must not perform a duty authorised by the license if the person does not hold a current medical certificate that is appropriate to the license.

That meant that on the day of the accident, the pilot should not have been performing the duties that were authorised by his license.

The helicopter was first registered in Australia on 3 May 2005 and was reported to have flown about 130 to 140 hours since its delivery flight to Yalda Downs on 1 August 2005. An examination of the helicopter's maintenance records found that the helicopter was certified for day VFR flight and equipped and maintained in accordance with existing regulations and approved procedures. The helicopter was not equipped for flight under the night VFR, nor was it installed with an Emergency Locator Transmitter (ELT)2.

The helicopter's weight and centre of gravity were estimated to have been within the prescribed limits at the time of the occurrence.

It was reported that the pilot would have refuelled the helicopter to capacity from the aviation gasoline fuel source at Yalda Downs prior to departing for Border Downs earlier that day. A witness at Border Downs indicated that the pilot did not refuel the helicopter at that location. It was estimated that at the time of the accident, about 24 L of fuel remained on board the helicopter. That would have been sufficient for the remainder of the planned flight to Yalda Downs.

A Bureau of Meteorology (BoM) examination of the forecast weather and meteorological observations from the Tibooburra Automatic Weather Station3 indicated that there was no significant weather, no low-level cloud, and no reduction in visibility in the region of Tibooburra at the time of the occurrence. The investigation determined that the times of sunset, and of the end of civil twilight for the relevant locations along the planned west to east route included:

LocationSunsetEnd of Civil Twilight
Border Downs18101834
Calindary18041828
Yalda Downs18021826

The pilot was reported to have accessed a private weather source via the internet prior to the departure from Border Downs. The available information from that source included the observed surface wind for a number of locations in the general vicinity of the flight and the weather forecast and times of sunrise and sunset for Broken Hill. Sunset for Broken Hill on the day of the occurrence was published by that source as 1809.

A witness at Border Downs reported the weather as being 'good', with a wind of about 10 to 15 kts from the west-south-west, and a cloud base of above 1,500 ft AGL. The weather at the accident site at the time of the accident was reported by witnesses to include: a light north-westerly wind; a 50% overcast layer of thin cloud, with a high base; good visibility; and no horizon. Witnesses reported that it was 'pretty dark, as in black'.

Examination of the NSW Police and other photographic evidence indicated a low angle of impact with the sand hill at a relatively high speed, which compromised the integrity of the helicopter's cockpit area. That was consistent with the reported 85 m wreckage trail and witness reports of the helicopter's approach towards the ground.

The damage to the helicopter's landing skids and engine mount frame was consistent with a slightly nose-down, right angle of bank at ground impact. One of the main rotor blades separated from the main rotor head at its hinge bolt attachment point, consistent with static overload as a result of the blade's impact with the ground. The damage to that main rotor blade confirmed that the main rotor was rotating at that time. The tail boom appeared to have failed in overload and separated from the main wreckage following the initial impact with the ground. The relatively minor torsional shear indications evident on the tail rotor driveshaft, and the nature of the damage to the tail rotor blades, indicated that the tail rotor had ceased rotating prior to its impact with the ground.

Based on the available information, there was no evidence that material failure or component malfunction had contributed to the development of the occurrence.

At the time of writing this report, the pilot's post mortem report was not available to the investigation team.

There was no report by the witnesses to the occurrence of an in-flight fire. The source of the post-impact fire was from fuel that had spilled from the ruptured helicopter fuel tanks. The ignition source of the fire could not be confirmed, but was most likely from the hot engine exhaust.

CAR 252A specified that a pilot in command of an aircraft that was not an exempted aircraft4 may only begin a flight if the aircraft either:

  • was fitted with an approved and functioning ELT, or
  • carried an approved and readily accessible portable ELT that was in working order.

The helicopter was not an exempted aircraft and it was reported that the pilot normally carried a portable ELT during flight. The survivor indicated that he had not observed a portable ELT in the helicopter prior to or during the occurrence flight, and the item was not identified by the NSW Police amongst the wreckage of the helicopter, or at the site of the accident. AusSAR5 reported that an emergency signal was not identified at or about the time of the accident.

The flight was within the central Australian mainland component of the Designated Remote Area that was promulgated in Appendix III to Civil Aviation Order 20.11. That required the carriage of sufficient survival equipment for sustaining life appropriate to the area being overflown, and either the submission of a SARTIME6 flight notification to Air Traffic Services (ATS) or for a pilot in command to leave a flight note with a responsible person. It was reported that the pilot and passenger carried sufficient clothing in case the decision was made to remain overnight at Border Downs. ATS records indicated that a SARTIME was not submitted to that agency, and a flight note was not left at either Border Downs or Yalda Downs for the occurrence flight. Witnesses at Yalda Downs indicated that the first confirmation that the pilot intended to return that night was via a radio call from the pilot at about 1900 to 1915, indicating that '[he] would be late [arriving at Yalda Downs]'.

The Aeronautical Information Publication (AIP) requires that:

Unless the pilot in command holds a Command Instrument Rating or night VFR (NGT VFR) rating and the aircraft is appropriately equipped for flight at night, a VFR flight must not depart from an aerodrome:

  1. before first light or after last light; and
  2. unless the ETA [Estimated Time of Arrival] is at least 10 minutes before last light after allowing for any required holding.

Last light was interpreted by the AIP to equate to the end of civil twilight 7. In addition, the AIP alerted pilots to the potential for the presence of cloud cover to the west of an aerodrome, and a number of other variables to adversely affect a flight arriving at its destination near the end of daylight. Sunset was highlighted as 'having no relevance when calculating daylight operating times for the VFR pilot.'

The AIP also placed altitude restrictions on the operation of an aircraft under the night VFR. That included that a pilot should not operate an aircraft under those rules at a height lower than the published lowest safe altitude (LSALT) for the route, or a height that was calculated in accordance with the requirements of the AIP, except under certain prescribed circumstances. Depending on the calculation methodology applied by a pilot, the LSALT for the route Border Downs to Yalda Downs was at least 2,020 ft above mean sea level (equivalent to about 1,500 ft AGL at Calindary).

The Approved Flight Manual for the helicopter included a number of Safety Notices that were relevant to the operation of the helicopter at night. Those notices included that:

  • Flying a helicopter in obscured visibility due to fog, snow, low ceiling, or even dark night can be fatal.
  • Loss of the pilot's outside visual references, even for a moment, can result in disorientation, wrong control inputs, and an uncontrolled crash.
  • …[the pilot] loses control of the helicopter when he attempts to turn to regain visibility but is unable to complete the turn without visual references.
  • [pilots should] be sure you NEVER fly at night unless you have clear weather with unlimited or very high ceilings and plenty of celestial or ground lights for reference.
  1. A witness who heard, but did not observe the takeoff.
  2. Crash-activated radio beacon that transmits an emergency signal that includes the position of a crashed aircraft.
  3. The closest station to the site of the accident, being about 49 NM north-north-west of that location.
  4. Exempted aircraft means high capacity regular public transport or charter aircraft, single seat or turbo-jet powered aircraft, or balloons, airships or gliders.
  5. Australian Search and Rescue - in general terms, AusSAR coordinates the response to aviation SAR incidents across Australia.
  6. The time nominated by a pilot for the initiation of Search and Rescue action if a report has not been received by the nominated unit.
  7. Period at sunset when the sun's centre is between 0°50' and 6° below the horizon.

Summary

The helicopter with the pilot and one passenger onboard, was returning to Yalda Downs Station from Border Downs Station after last light. As it overflew Calindary Station homestead, which is approximately 46 km west of the intended destination, the helicopter was observed to gain height and conduct a right turn. The helicopter then descended and impacted the ground about 500 m from the homestead. The helicopter was destroyed by impact forces and the post-impact fire. The pilot was fatally injured and the passenger sustained critical injuries.

Occurrence summary

Investigation number 200504925
Occurrence date 06/10/2005
Location Calindary Station
State New South Wales
Report release date 29/03/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer Robinson Helicopter Co
Model R22
Registration VH-HUZ
Serial number 3817
Sector Helicopter
Operation type Private
Departure point Border Downs, NSW
Destination Yalda Downs, NSW
Damage Destroyed

Impact with terrain, Beech Aircraft Bonanza, VH-BKM, 35 km east of Tenterfield, New South Wales, on 24 September 2005

Significant Factors

The accident is consistent with the pilot becoming incapacitated, the aircraft departing controlled flight and subsequently impacting terrain. The possible nature of, or reasons for, any incapacitation could not be determined by the investigation.

Analysis

Examination of the aircraft wreckage and accident site indicated that the aircraft impacted terrain at a steep angle and at high speed. In addition, the investigation concluded that the engine was producing power at the time of the accident.

The recorded Air Traffic Services (ATS) radar data indicated that the autopilot was engaged prior to the aircraft entering a steep left descending turn. The abruptness of the turn and the high rate of descent indicated that the autopilot was no longer controlling the aircraft. The autopilot could be disconnected by either pressing the electric trim switch or manually overriding the controls. The pilot was familiar with the route being flown and would be unlikely to have deliberately diverted from the intended flightpath. There was no significant weather in the area at the time of the accident, so the pilot would not have had to alter his heading to maintain visual flight.

If the pilot had deliberately disconnected the autopilot and manoeuvred the aircraft, the resultant flight path would probably not have been as abrupt as the recorded ATS radar data indicated. Therefore, the autopilot was probably disconnected by the pilot making an unintentional control input.

The investigation was unable to determine the reason for the sudden control input, but the circumstances are consistent with pilot incapacitation. The pilot was the only occupant of the aircraft who could manipulate the controls with the autopilot disconnected. The passenger, due to the usual seating arrangements, would have been unable to render assistance to the pilot, or assumed control of the aircraft, prior to the accident, if the pilot had become incapacitated.

Factual Information

History of the flight

At about 0855 Eastern Standard Time1 on 24 September 2005, a Raytheon Aircraft Company Beechcraft A-36 Bonanza, registered VH-BKM, took off from Murwillumbah, NSW, on a private flight to Coonabarabran, NSW, with one passenger, who was the pilot's wife, under the visual flight rules. The pilot had not submitted a flight plan or nominated a SARTIME2 and there was no requirement to do so. The pilot and passenger regularly flew return flights from Coonabarabran to Murwillumbah in this aircraft.

The aircraft was subsequently reported to be missing on 28 September 2005, and a search was commenced. The wreckage of the aircraft was located on 29 September 2005. The aircraft had impacted a heavily timbered hill on a private property 'Millera', located approximately 35 km east of Tenterfield. The aircraft had been destroyed by impact forces and a post-impact fire (Figure 1), and both occupants were fatally injured.

Figure 1: View of impact crater looking north-west

aair200504847_001.jpg

Operational Information

The pilot was 71 years old and held both commercial and private pilot licences for aeroplanes and had a valid Class 2 medical certificate. He held a pilot's licence for over 50 years and had previously owned and operated an aerial agricultural business. He had a total aeronautical experience of approximately 13,000 flying hours.

The aircraft had been owned and operated by the pilot for the previous 14 years. Maintenance records indicated that the aircraft had a valid maintenance release which was issued on 27 January 2005 and was valid for 12 months. The aircraft maintenance release was unable to be located in the wreckage, however the estimated total time in service of the aircraft at the time of the accident was 3,231 hours. The engine had been rebuilt and fitted to the aircraft in April 1992.

The aircraft was fitted with a two-axis autopilot which included separate roll and pitch engagement, altitude hold and automatic and manual electronic pitch-trim. The autopilot could be disconnected by pressing down on an electric pitch-trim switch on the control wheel, or by manually overriding the controls. The aircraft was fitted with a single control wheel.

Prior to the flight to Murwillumbah the aircraft was refuelled at Coonabarabran, from a fuel bowser owned by the pilot. Witnesses reported that the aircraft had been refuelled to its maximum capacity. Fuel records for the fuel supplied to the bowser indicated that the fuel sample in the supply truck was clear and free of sediment. The local aero club had been supplied with 400 L of fuel from the pilot's bowser and had not reported any problems with the fuel.

Performance calculations were used to estimate the fuel burn from Coonabarabran to Murwillumbah and from Murwillumbah to the accident site. These calculations indicated that approximately 140 L of fuel would have been on-board the aircraft at the time of the accident. Discolouration of tree foliage at the accident site and the extent of the post-impact fire confirmed that there was fuel in the aircraft when the accident occurred. Weight and balance calculations showed that the aircraft was within centre of gravity limits for the final flight.

Information provided by the Bureau of Meteorology indicated that a low-pressure trough was present to the west of Tenterfield on the morning of the accident. The weather forecast and actual observations indicated that the flight was conducted under visual meteorological conditions. Witnesses reported clear weather in the vicinity of the accident site.

The pilot had not submitted a flight plan for the flight or contacted air traffic control for an area QNH3 and was not required to do so. The recorded Air Traffic Services (ATS) radar data indicated that the aircraft was operating on a transponder code of 12004.

A review of recorded radar data indicated that the aircraft had been maintaining a stable heading and altitude for most of the flight, which was consistent with the autopilot having been engaged.

The aircraft had then descended from a cruising altitude of about 6,300 ft above mean sea level (AMSL) to a final recorded altitude of about 3,800 ft AMSL at a rate of approximately 5,000 ft/ min. The accident occurred at an approximate elevation of 1,000 ft AMSL.

The recorded radar data of the aircraft's flight path was superimposed on a topographical chart that indicated that the aircraft had made a sudden left turn over the area of the accident site (Figure 2).

Figure 2: Radar plot of final segment of flight

aair200504847_002.jpg

There were no recorded radio transmissions from the aircraft prior to departure from Murwillumbah, or during the flight. The aircraft was fitted with a fixed emergency locator transmitter; however, it was destroyed at impact and was not capable of transmitting a distress signal.

Wreckage and impact information

The aircraft wreckage was fragmented and damage to the aircraft structure was consistent with a high-speed impact. There was no evidence of an in-flight breakup, birdstrike or in-flight fire prior to the accident and a technical examination of the engine and propeller indicated that they were producing power at the time of the accident.

Ground contact marks indicated that the aircraft impacted the ground in a left wing-low, nose-down attitude. Damage to the tree canopy in the vicinity of the impact crater indicated an impact angle of 72 degrees to the horizontal (Figure 3). The aircraft's direction of flight at the time of the accident was estimated to be 290 degrees Magnetic.

Figure 3: Tree canopy damage

aair200504847_003.jpg

Post-mortem medical examination was unable to determine if the pilot had experienced any incapacitation prior to the accident. The pilot's medical records indicated that he was taking regular medication to control blood pressure and that he recently had undergone a minor surgical procedure to remove skin cancers but there was no evidence that either had a bearing on the accident.

Witnesses reported that the passenger normally travelled in the second row of seats, which faced rearwards. The passenger would occupy the seat diagonally across from the pilot (Figure 4) and only communicate with the pilot occasionally during a flight. There was no evidence of the passenger having any aeronautical experience.

Figure 4: Seating configuration of aircraft

aair200504847_004.jpg
  1. The 24-hour clock is used in this report to describe the local time of day, Eastern Standard Time (EST), as particular events occurred. Eastern Standard Time was Coordinated Universal Time (UTC) + 10 hours.
  2. The time nominated by a pilot for the initiation of search and rescue action if a report has not been received by the nominated time.
  3. QNH is the altimeter subscale barometric pressure setting to provide altimeter indication of altitude relative to mean sea level. Area QNH is representative of the QNH of any location within a particular area.
  4. A transponder is a receiver/transmitter which will generate a reply signal upon proper interrogation of an air traffic control radar signal.

Summary

On the morning of 24 September 2005, a Raytheon Aircraft Company Beechcraft A-36 Bonanza, registered VH-BKM, was being flown by the owner pilot on a private flight from Murwillumbah, NSW, to Coonabarabran, NSW, with one passenger. The pilot had not submitted a flight plan or nominated a SARTIME and there was no requirement to do so.

The aircraft was reported to be missing on 28 September 2005, and a search was then commenced. The wreckage of the aircraft was located on 29 September 2005. The aircraft had impacted a heavily timbered hill on a private property 'Millera', located approximately 35 km east of Tenterfield. The aircraft had been destroyed by impact forces and a post-impact fire and both occupants were fatally injured. Witnesses reported clear weather in the vicinity of the accident site.

The recorded radar data indicated that the aircraft was maintaining a stable heading and altitude which was consistent with the autopilot having been engaged. The aircraft then descended from a cruising altitude of 6,500 ft above mean sea level (AMSL) to a final recorded altitude of 3,800 ft AMSL, at a rate of approximately 5000 ft/min.

The pilot was 71 years old and held both commercial and private pilot licenses for aeroplanes with a valid Class 2 medical. The maintenance records indicated that the aircraft had a valid maintenance release which was issued on 27 January 2005.

Weight and balance calculations showed that the aircraft was within centre of gravity limits for the final flight.  Discolouration of tree foliage at the accident site and the extent of the post-impact fire indicated that fuel was present when the accident occurred.

The accident is consistent with the pilot becoming incapacitated, the aircraft departing controlled flight and subsequently impacting terrain. The possible reasons for any incapacitation could not be determined.

Occurrence summary

Investigation number 200504847
Occurrence date 24/09/2005
Location 35km E Tenterfield
State New South Wales
Report release date 09/08/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer Beech Aircraft Corp
Model 36
Registration VH-BKM
Serial number E-560
Sector Piston
Operation type Private
Departure point Murwillumbah, NSW
Destination Coonabarabran, NSW
Damage Destroyed

Fuel exhaustion, 18 km south-west of Bundaberg Airport, Queensland, on 23 September 2005, VH-SEF, Fairchild Metro III

Preliminary report

On 23 September 2005, a Fairchild Metro III, registered VH-SEF, with 2 crew and 16 passengers on board, was being operated on a scheduled passenger service from Thangool, Qld, to Brisbane. At about 1942 Eastern Standard Time, when the aircraft was just north of the Gayndah non-directional beacon, the L XFER PUMP (left fuel transfer pump) warning illuminated. In accordance with company procedures, the crew selected the alternative fuel boost pump. However, the warning remained illuminated. The crew diverted the flight to Bundaberg. When the aircraft was about 10 NM from Bundaberg, the left engine failed. The crew conducted a single-engine visual approach and landing to Bundaberg aerodrome.

A maintenance engineer subsequently drained the aircraft fuel tanks, obtaining 2 L of fuel from the left tank, and 28 L from the right tank.

The Metro III fuel system consisted of two integral fuel tanks, located in the left and right wings. Each wing tank contained a hopper tank and two fuel boost pumps to provide fuel to the aircrafts engines. According to the Metro III Airplane Flight Manual, when a fuel boost pump was operating, activation of the fuel transfer pump warning indicated that there was 65 to 75 pounds (36 to 43 L) of fuel remaining in the respective tank.

The aircrafts fuel quantity indicating system consisted of five capacitance sensors and a temperature compensator in each wing tank. The capacitance values, adjusted for temperature, were transmitted to a dial-type fuel quantity gauge located in the cockpit, which displayed the quantity of fuel, in pounds, in each fuel tank. After the aircraft landed at Bundaberg, the fuel gauge indicated that there was approximately 400 pounds (227 L) of fuel in the left tank, and 300 pounds (170 L) in the right tank.

Prior to the occurrence flight, the aircraft had completed a scheduled passenger service from Brisbane to Thangool. Before departure from Brisbane, the pilot in command had been told that there was 850 pounds (483 L) of fuel on board the aircraft. He subsequently arranged for the aircraft to be refuelled with 642 L. The aircraft was not refuelled in Thangool.

The aircraft was fitted with a mechanical fuel totaliser, which recorded the quantity of fuel that had been consumed by the aircrafts engines. It was the operators practice for pilots to reset the totaliser to zero before each flight. The recorded totaliser values indicated that the total fuel consumed during the Brisbane to Thangool and Thangool to Bundaberg flights was 1,283 pounds (729 L).

Immediately before the flight from Brisbane to Thangool, the aircraft had been at an independent maintenance facility undergoing various maintenance actions, including the replacement of the aircrafts fuel gauge1. The maintenance organisation reported that the replacement fuel gauge was calibrated according to the aircraft manufacturers instructions before the aircraft was released for service.

Each fuel tank was also fitted with an optional direct-reading mechanical fuel level indicator called a magna-stick. A magna-stick was located on the underside of each wing, inboard of the engine nacelle, and consisted of a doughnut-shaped float inside the fuel tank, which was attached to a calibrated indicator stick. The magna-stick could be used to provide an indication of fuel quantity if the quantity in the tank was between approximately 30 and 160 US gallons (115 and 585 L).

Following the occurrence, the Civil Aviation Safety Authority (CASA) required the aircraft to be refuelled to full tanks before it was flown by day and without passengers to Brisbane for maintenance examination.

Safety Action

1. On 27 September 2005, CASA prescribed a temporary direction on the operator regarding the total fuel to be carried on all Metro aircraft flights. On 28 September 2005, CASA rescinded that direction and further directed the operator to amend the company Metro III operations manual with respect to the pre-flight procedure for the check of fuel on board. A copy of that procedure is at attachment A.

2. On 28 September 2005, CASA issued the following directions to the operator with regard to aircraft maintenance:

  • A formal fuel indication system inspection and calibration check was to be conducted on the operator's fleet of three Metro aircraft in the presence of a CASA airworthiness inspector. Plans for those activities were to be completed within five working days
  • Maintenance control manual procedures were to be developed for recording fuel related maintenance activities. Those procedures were to include provision for engineers to enter the maintenance fuel burn after engine runs and fuel system maintenance in the flight log or the maintenance log. Those procedures were to be communicated as a notice to pilots and to all relevant maintenance organisations. The procedures were to be included as a revision to the company's maintenance control manual.
  • Within the next 10 working days, the company's Metro system of maintenance relating to ATA2 Section 28 fuel indicating systems was to be reviewed in conjunction with CASA airworthiness inspectors.
  • Within the next 10 working days, the company's Metro minimum equipment list relating to ATA Section 28 fuel indication system defects was to be reviewed in conjunction with CASA airworthiness inspectors.

3. On 24 September 2005, the operator advised all Metro III flight crew of the contents of Standing Order #155 via emailed memo and individual telephone calls. On 28 September 2005, the operator issued company Standing Order #155, effective immediately, which amended its Metro III operations manual as follows:

The following fuel checks must be carried out before every departure and or after every refuelling:

  1. A Magna-Stick Check must be carried out, and its reading noted (take at least 3 readings and use the lowest reading).
  2. This reading must then be compared to the gauge reading.
  3. If there is any discrepancy between the two, the Lower reading must be used for all fuel calculations and the Higher reading must be used for all weight and balance calculations.

Remember Magna-Sticks are only useful when fuel tanks are less than half full (2171 lbs) but have at least 201 lbs in them. Whenever possible, limited fuel loads to no more than 2170 lbs to allow an accurate Magna- Stick reading.

Accurate readings are obtainable only when the airplane is on a reasonably level ramp because the Magna-Stick indications depend upon the level of the fuel in the tank. Avoid inaccurate readings caused by binding of the indicator stick in its bushing by tapping the bottom surface of the wing around the Magna-stick as and before taking readings. Due to the slope of some of our parking bays (i.e. Armidale) accurate reading will not be obtained. Therefore, so long as there is no unexplained discrepancy between planned fuel remaining upon arrival and the actual fuel remaining upon arrival, the aircraft may depart without completing a Magna-Stick Check, provided a Magna-Stick Check is completed before departure from the next port that contains a level parking bay.

On Wednesday 28 September, the operator issued company Standing Order #156 as follows:

Effective immediately, before every departure the Pilot in Command MUST complete the attached form [see Attachment A]. The completed form MUST be returned with the FDL [flight deck log] at the completion of the days flying.

I would also like to remind all pilots of the obligation to carry out a 3% check before each flight as per CAO [Civil Aviation Order] 20.2.6.1.

If the difference is calculated exceed 3%, maintenance control must be notified before further flight.

With regard to the Metro, the procedures stated in Standing Order 155 must also be completed.

With regard to the CASA directions of 28 September on Metro aircraft maintenance, the operator reported that the following action had been taken:

  1. A notice to pilots and engineers was issued to direct engineering organisations that maintain the company's Metro aircraft to record fuel burns and uplifts in the captain's report area of the current FDL, in advance of a new style FDL being released.
  2. An internal task force was convened on 6 October 2005 to review, in conjunction with CASA, the company's system of maintenance and minimum equipment list for the Metro aircraft with regard to ATA Section 28 items.
  3. A notice was issued to pilots and engineers stating that the preferred method of calibration (complete system calibration) and not the alternative method (abbreviated method) was to be used whenever maintenance action that required fuel system calibration was conducted.
  4. A complete fuel indication system check and fuel system calibration was scheduled for completion on two of the company's Metro aircraft by 11 October 2005. Fuel system calibration of the occurrence aircraft would be undertaken once repairs had been completed. All calibration checks would be conducted in the presence of a CASA airworthiness inspector.

Attachment A: Procedure for pre-flight checks for fuel on board
 

aair200504768_001.jpg

1 The fuel gauge was a single display incorporating an indicator for each of the two fuel tanks.
2 A specification issued by the Air Transport Association of America that establishes a standard for the presentation of certain data produced by aircraft, engine, and component manufacturers, required for the support of their respective products.

Summary

At 1910 Eastern Standard Time on 23 September 2005, a Fairchild Industries Inc. Model SA227-AC (Metro III) aircraft, registered VH-SEF, departed Thangool on a scheduled flight to Brisbane, Qld. There were two pilots and 16 passengers on board. Approaching overhead Gayndah, the L XFER PUMP (left fuel transfer pump) amber caution light illuminated, indicating low fuel quantity. The fuel quantity indicator showed substantial fuel in the tanks. The crew completed the checklist actions but the light remained on so they diverted the flight to Bundaberg. About 18 km from Bundaberg, the left engine stopped. The crew subsequently completed a single-engine landing at Bundaberg.

Four pounds (2 L) of fuel was subsequently drained from the left tank, indicating that the left engine stopped because of fuel exhaustion. There was 49 lbs (28 L) fuel in the right tank, sufficient for about 10 minutes flight.

Faults were found in a number of components of the fuel quantity indicating system. The maintenance manual procedures for calibration of the fuel quantity indicating system had not been followed correctly on two occasions in the previous 10 days. The result was that the fuel quantity indicating system was over-reading.

The crew relied on the fuel quantity indicator to determine the quantity of fuel on the aircraft before the flight. That practice was common to most of the operator's crews. The fuel quantity management procedures and practices within the company did not ensure validation of the aircraft's fuel quantity indicator reading. There was also no system in place to track the aircraft's fuel status during and after maintenance.

Following the occurrence, the operator developed new procedures for fuel quantity management and the Civil Aviation Safety Authority made rule changes regarding fuel quantity measurement and verification for transport category aircraft.

Occurrence summary

Investigation number 200504768
Occurrence date 23/09/2005
Location 18 km SW Bundaberg, Airport
State Queensland
Report release date 29/10/2007
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Fuel exhaustion
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer Fairchild Industries Inc
Model SA227
Registration VH-SEF
Serial number AC-641
Sector Turboprop
Operation type Air Transport Low Capacity
Departure point Thangool, QLD
Destination Brisbane, QLD
Damage Nil

Flight control system event, Bankstown, New South Wales, Embraer EMB 110-P2 Bandeirante

Summary

On 1 September 2005, the crew of an Embraer EMB110-P2 (Bandeirante) aircraft, registered VH-OZF, was conducting a private flight under the visual flight rules from Bankstown Airport to Camden, NSW. At 1343 Eastern Standard Time, on the initial climb from runway 11 Left (11L), the pilot in command (PIC) experienced excessive nose down pitch control forces.

The PIC attempted to correct the pitch force with the manual elevator trim wheel and electric trim, but the trim did not move. The copilot assisted by applying back pressure to his control column and observed that the elevator trim wheel was in the full nose down position. The pilots were unable to maintain altitude and the aircraft descended from approximately 470 to 150 ft.

The PIC reduced engine power and the airspeed reduced. The copilot applied significant force to the elevator trim wheel and the wheel released from the full nose down position. The pilots regained control and landed.

The investigation found that the left yoke-mounted trim switch did not to return to the neutral position, when operated and released, due to a sticky substance binding the levers. It also found that the elevator electric trim servo mechanical clutch did not release at the specified setting due to a lack of maintenance.

The circumstances of this event were consistent with an electric trim runaway occurring during or shortly after take-off. The investigation established that the trim runaway was probably due to the non return of the switch from the nose down position or an unidentified electrical fault.

The pilots reported that they were unable to pull the electric trim circuit breaker, in accordance with the manufacturer’s procedure, because they were unable to release the control column.

As a result of the investigation the operator and manufacturer initiated a number of safety actions.

Occurrence summary

Investigation number 200504340
Occurrence date 01/09/2005
Location Bankstown, Aerodrome
State New South Wales
Report release date 23/10/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Control issues
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer Embraer-Empresa Brasileira De Aeronautica
Model EMB-110
Registration VH-OZF
Serial number 110-201
Sector Turboprop
Operation type Private
Departure point Bankstown, NSW
Destination Bankstown, NSW
Damage Nil

STAR Non-Compliance Boeing 767-300, OE-LAZ

Factual Information

On 15 September 2005, the crew of a Boeing Company 767-300 (767) aircraft, registered OE-LAZ, was cleared by air traffic control to fly the ARBEY TWO Standard Arrival Route (STAR) procedures for an approach to runway 27 at Melbourne International Airport. As the aircraft flew the STAR procedure, the controllers observed it overfly the PAULA airspace fix and continue on the downwind leg instead of turning right onto the base leg for runway 27, as required. The controllers provided the crew with radar vectors to position the aircraft onto the runway 27 localiser, and the aircraft landed without further incident. When subsequently queried about the STAR non-compliance, the crew stated that they had been unsure about how to complete the procedure after overflying PAULA.

The procedure for the ARBEY TWO STAR for runway 27 specified that a right turn be made at PAULA to track to the Epping non directional radio beacon and intercept the localiser of the runway 27 instrument landing system. On 9 September 2005, another of the operators 767 aircraft was involved in a similar non-compliance with the ARBEY TWO STAR at Melbourne. On that occasion, the crew did not follow the published transition onto the STAR from the APPLE airspace fix to the north-west of Melbourne. On 17 September 2005, and again on 3 November 2005, controllers at Melbourne observed the operators 767 aircraft overfly the PAULA airspace fix and continue on the downwind leg instead of turning right and tracking to Epping as required.

On 16 September 2005, the Australian Transport Safety Bureau (ATSB) provided the Air Accident Investigation Branch, Flugunfalluntersuchungsstelle, of the Republic of Austria with details of the 15 September air safety incident at Melbourne, and copies of radar plots and air traffic control voice recordings relating to the occurrence. The ATSB also provided the Flugunfalluntersuchungsstelle with details of the 9 September, 17 September, and 3 November ARBEY TWO STAR occurrences involving the operators 767 aircraft.

On 23 December 2005, the Flugunfalluntersuchungsstelle advised the ATSB that it had held meetings with the operator to discuss the 767 STAR non-compliances at Melbourne. The ATSB has received no other reports of STAR non-compliances at Melbourne involving the operators 767 aircraft subsequent to the 3 November 2005 occurrence.

Summary

During the latter part of 2005, air traffic controllers at Melbourne International airport observed that Boeing 767-300 aircraft of a foreign operator did not follow the published procedures for the ARBEY TWO Standard Arrival Route (STAR) procedures for an approach to runway 27 at Melbourne International Airport.

The ATSB was notified of those non-compliance occurrences, and provided the Air Accident Investigation Branch, Flugunfalluntersuchungsstelle, of the Republic of Austria with details of them.

On 23 December 2005, the Flugunfalluntersuchungsstelle advised the ATSB that it had held meetings with the operator to discuss the 767 STAR non-compliances at Melbourne.

The ATSB has received no other reports of STAR non-compliances at Melbourne involving the operator's 767 aircraft subsequent to the 3 November 2005 occurrence.

Occurrence summary

Investigation number 200504615
Occurrence date 15/09/2005
Location 19km NE Melbourne, Aerodrome
State Victoria
Report release date 08/05/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Operational non-compliance
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 767
Registration OE-LAZ
Sector Jet
Operation type Air Transport High Capacity
Departure point Singapore
Destination Melbourne, VIC
Damage Nil

Saab Aircraft AB, SF340B, VH-TRX

Summary

Discontinued Investigation

Statement of Reasons

Occurrence investigations commenced from 1 July 2003 are initially categorised as category 4 unless agreed by the ATSB Executive to be above this level at the outset. As detailed in Section 21 (2) of the TSI Act 2003, the Executive Director is empowered to discontinue an investigation at any time. Section 21 (3) of the TSI Act 2003 requires the Executive Director to publish a statement setting out the reasons for discontinuing an investigation (commenced from 1 July 2003) within 28 days of discontinuing the investigation. To obtain a copy of the Brief Print Public for Discontinued Investigations prior to 1 July 2003 send a request via email to the ATSB information line.

Factual Information

The Saab SF-340B aircraft registered VH-TRX departed Dubbo, NSW on climb to flight level (FL) 170. Passing FL156 the crew reported that the aircraft had encountered ice and turbulence so they descended the aircraft to FL130. Given earlier serious icing incidents in this aircraft type, the ATSB commenced a category 4 investigation to determine if safety was compromised. Following a comprehensive assessment of available information, no safety issues were found to have been involved and appropriate procedures were followed by the crew.

Status: Downgraded the occurrence to category 5 and investigation discontinued.

Occurrence summary

Investigation number 200504540
Occurrence date 10/09/2005
Location 93 km SE Dubbo, Aerodrome
Report release date 11/09/2005
Report status Discontinued
Investigation type Occurrence Investigation
Investigation status Discontinued
Mode of transport Aviation
Aviation occurrence category Icing
Occurrence class Incident
Highest injury level None

Aircraft details

Model 340
Registration VH-TRX
Operation type Air Transport Low Capacity
Departure point Dubbo, NSW
Damage Nil

Breakdown of separation, Brisbane Airport, Queensland, on 31 August 2005

Summary

On 31 August 2005, the crew of a Fairchild Industries Inc SA227–DC (Metro) aircraft had been issued a clearance for a visual approach to runway 14 at Brisbane Airport. At about the same time, the crew of a Boeing Company 717–200 (717) aircraft had been issued a take-off clearance from runway 01. The crew of the Metro commenced a go-around from runway 14 at about the same time the 717 became airborne from runway 01. The 717 crossed about 625 m in front of, and 580 ft above, the Metro. There was a breakdown of separation.

The Metro’s descent to Brisbane had been restricted by another aircraft, which placed it above the normal descent profile. The crew of the Metro subsequently continued an approach that was unlikely to be conducted successfully. The aerodrome controller misjudged the position of the Metro, which resulted in the incorrect application of separation standards. This also meant that the controller did not give adequate consideration to the likelihood of a go-around by the crew of the Metro.

After the Metro crew commenced the go-around, the controller was unable to visually separate the aircraft. The controller had not provided traffic information to the crew of either aircraft, nor was he required to do so. The controller attempted to make the Metro crew aware of the 717, but did not provide the information in the form of a safety alert as required by the Manual of Air Traffic Services.

Without prior knowledge of the 717, the crew of the Metro found it difficult to identify the correct aircraft, as the 717 was initially below their level and masked by background lighting.

As a result of previous occurrences, the ATSB had previously issued a safety recommendation to Airservices Australia in October 2006 in relation to the provision of relevant traffic information, to enhance pilot situational awareness.

Occurrence summary

Investigation number 200504338
Occurrence date 31/08/2005
Location Brisbane Aerodrome
State Queensland
Report release date 31/01/2007
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of separation
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 717
Registration VH-VQD
Serial number 55062
Sector Jet
Operation type Air Transport High Capacity
Departure point Brisbane, QLD
Destination Avalon, Vic
Damage Nil

Aircraft details

Manufacturer Fairchild Industries Inc
Model SA227
Registration VH-UUA
Serial number DC-824B
Sector Turboprop
Operation type Air Transport Low Capacity
Departure point Oakey, QLD
Destination Brisbane, QLD
Damage Nil

In-flight engine malfunction, 6 km south-south-east of Sydney Airport, New South Wales, on 25 August 2005, VH-TJX, Boeing 737-476

Summary

On 25 August 2005, while on a scheduled flight from Brisbane, Qld, to Sydney, NSW, a Boeing 737-476 aircraft, registration VH-TJX, experienced an in-flight engine malfunction approximately 6 km SSE of Sydney Airport.

An inspection of the left engine by the operator's engineering personnel revealed damage within the high-pressure compressor (HPC). The left engine, a General Electric CFM56-3C1, was subsequently removed and disassembled at the operator's maintenance facility. The teardown revealed that a single dowel pin had come loose from its installed position within stage-three of the HPC and was ingested by the downstream rotating hardware, resulting in damage to the HPC rotor and stator components.

Further examination of the HPC stator components revealed that the dowel pin had come loose due to excessive clearance and recession of the stage-three stator shroud anti-rotation pins.

As a result of this occurrence, the engine manufacturer, General Electric, initiated a number of safety actions that included a redesign of the HPC anti-rotation pin. The manufacturer also released an alert Service Bulletin CFM56-3 S/B 72-1091 to all operators and maintainers of CFM56-3 engines that recommended the introduction of the new pin design into existing engines. Other safety actions taken included amendments to the CFM56-3 maintenance manual for HPC stator shroud component inspections.

Occurrence summary

Investigation number 200504188
Occurrence date 25/08/2005
Location 6km SSE Sydney Aerodrome
Report release date 24/01/2008
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Engine failure or malfunction
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 737
Registration VH-TJX
Sector Jet
Operation type Air Transport High Capacity
Departure point Brisbane, Qld
Destination Sydney, NSW