Tail strike, at Alice Springs, Northern Territory, BAe 146-300, VH-NJN

Safety Action

The operator has amended its British Aerospace 146-300 Training Manual to reflect the information provided by the aircraft manufacturer with regard to aircraft pitch angles on landing.

Analysis

The flight crew action of not applying an additional factor to the calculated final approach speed (VAPP) was consistent with the meteorological data that was accessed by the crew for application during the approach to Alice Springs. The crew report that a 'definite under/overshoot wind shear' had affected the approach was at variance with the Bureau of Meteorology's assessment of the likelihood for that to have occurred. However, the investigation was unable to discount that a short-term, localised wind shear might have affected the aircraft's performance during the approach and/or landing.

The recorded data indicated that the aircraft's performance remained within the company criteria for a stabilised approach.

The crew achieved their planned landing flaps reference speed (VREF) at the required height of 50 ft radio altitude (RADALT) above the touchdown zone, and the required touchdown speed immediately before the discontinuity in the recorded data. However, the aircraft ROD at that time was consistent with that published by the aircraft manufacturer as a contributing factor in the development of a landing tail strike in a British Aerospace 146-300 (146-300) aircraft. That, coupled with a landing nose-up pitch attitude that approached 7° with the oleos compressed appeared to have made a tail strike inevitable in this incident.

The reported lack of any information in the operator's publications regarding the risk of a tail strike in the 146-300 aircraft may have influenced the outcome of this occurrence. Had that information been available to the crew, the tail strike may not have occurred.

Factual Information

FACTUAL INFORMATION1

History of the flight

On 20 August 2005, at about 1340 Central Standard Time, a British Aerospace 146-300 (146-300) aircraft, registered VH-NJN, with a crew of five and 60 passengers, was being operated on a scheduled passenger service from Cairns, Qld, to Alice Springs, NT. The first officer was the handling pilot for the visual approach and landing to runway 12 at Alice Springs Airport.

The flight crew reported that, at about 50 ft above the ground, the aircraft rate of descent (ROD) increased significantly from what had previously been a 'normal' approach. Despite the initial reaction by both flight crew members to arrest the increased ROD by increasing the nose-up pitch attitude of the aircraft, and subsequently the engine thrust, the aircraft landed heavily and bounced into the air. The captain commanded a go-around for a second landing on runway 12. During the go-around, the flight crew reported to air traffic services that there was 'a fair bit of shear just at the touchdown point.'

A subsequent engineering inspection of the aircraft identified damage to the tailscrape indicator (Figure 1), indicating that a tail strike had occurred. There were no reported injuries to the crew or passengers, and there was no significant damage to the runway surface or other facilities.

Figure 1: Damaged aircraft tailscrape indicator

aair200504077_001.jpg

Operational information

The flight crew were appropriately qualified for the flight. Both pilots reported being fit and well at the time of the occurrence.

No evidence was found of a defect in the aircraft or its systems that may have contributed to the circumstances of the occurrence. Examination of the aircraft load sheet indicated that the planned aircraft landing weight was 35,785 kg, and that the centre of gravity was within limits. The flight crew reported calculating the actual aircraft weight for the landing as 37,300 kg. As a result, the flight crew applied the 38-tonne Landing Card to their approach planning. That resulted in a final approach speed (VAPP) of 124 kts, and a landing flaps reference speed (VREF) of 119 kts.

Weather information

The Alice Springs Terminal Aerodrome Forecast indicated a wind of 150 degrees true at 13 kts and CAVOK2 conditions. The forecast ambient temperature was 17°C, and the forecast mean sea level (MSL) pressure was 1025 hectopascals (hPa). The area forecast indicated a forecast wind at 3,000 ft above mean sea level (about 1,200 ft above ground level (AGL)) of 150 degrees true at 20 kts, nil significant cloud, fine weather, and good visibility.

Automatic Terminal Information Service (ATIS) 'Echo' was current at the time of the occurrence. That information included that the surface wind was 090 degrees magnetic at 15 kts, CAVOK conditions were present, the ambient temperature was 17°C, and the MSL pressure was 1023 hPa. ATIS 'Echo' provided no indication of any wind gusts that might have affected operations at Alice Springs.

Observations of the meteorological conditions at Alice Springs were recorded by a Bureau of Meteorology (BoM) Automatic Weather Station (AWS). The AWS was located near the wind sock on the south side of, and near the middle of runway 12/30. Reports from the AWS were available to pilots from air traffic services by radio, or by telephone. The 1330 AWS observation indicated a surface wind of 110 degrees magnetic at 7 kts and gusting to 11 kts, CAVOK conditions, an ambient temperature of 17°C, a dewpoint3 of 2.1°C, and MSL pressure of 1022.6 hPa. In addition, data from a weather balloon flight conducted at Alice Springs at 1430 indicated a generally east-north-easterly wind at less than 10 kts up to a height of about 1,000 ft AGL.

The flight crew subsequently reported that they experienced nothing during the approach that was contrary to the forecast conditions, or to the information provided on the ATIS until about 50 ft AGL. The captain reported the presence of 'a definite under/overshoot wind shear' during the final approach, but that it was not as strong as he had experienced previously at Alice Springs.

The pilot of a Cessna Aircraft Company 210 (C210) that landed on runway 12 shortly after the 146-300, subsequently reported that he experienced gusty wind conditions during the initial landing approach, but that they were not outside the operational limits for the C210. In addition, that pilot reported being surprised that it was 'not that windy', and that he did not experience any turbulence at touchdown on runway 12.

A BoM aftercast 4 concluded that:

The situation [at Alice Springs] did not appear conducive to windshear. A high pressure system west of Perth extended a strong ridge across central Australia. With fine stable conditions and moderate south to south-east winds.

Instrument Landing System (ILS) and 'T' visual approach slope indicator system (T-VASIS) approach aids were available for approaches to runway 12 at Alice Springs. The T-VASIS approach aid provided 3° visual approach guidance to the touchdown point on the runway. The flight crew reported that the approach was flown visually, using the ILS as back-up reference, and that the aircraft was stabilised on the approach until reaching 50 ft above the runway. No evidence was found to suggest that the aerodrome, its facilities, or the characteristics of the runway influenced the circumstances of the occurrence.

Recorded data

The aircraft was fitted with a Plessey PV1584M Data Acquisition and Recorder Unit. The recorded flight data was examined by the Australian Transport Safety Bureau to establish the factors that led to the tail strike. The recorded data for the final approach below 500 ft radio altitude5 (RADALT) is represented at Figure 2. The aircraft's recorder installation did not include the option to record the presence of any windshear.

Examination of the available recorded data for the final approach below 500 ft RADALT revealed that the aircraft's pitch attitude alternated between 0 to 2.6° nose-down. The variations in the aircraft's attitude were accompanied by periods of varying indicated airspeed, including from a maximum of 133 kts at 223 ft RADALT, reducing to 120 kts at 49 ft RADALT, and 113 kts at 10 ft RADALT. Those reduced speeds appeared to reflect the planned vREF of 119 kts and anticipated touchdown speed of 112 kts. The glideslope angle and localiser deviation were examined and found to be within the expected range for the final approach.

The aircraft's ROD was derived from the recorded data. That derived data revealed that the aircraft's ROD varied during the final approach as follows:

  • the average ROD was 690 ft/min until passing 300 ft RADALT
  • below 300 ft RADALT, the average ROD was 630 ft/min
  • the instantaneous ROD in the 2 secs immediately prior to touchdown, or below 21 ft RADALT was 657 ft/min, or 11 ft/sec.

The recorded aircraft pitch attitude data indicated that the flare was commenced at 21 ft RADALT.

Figure 2: Recorded data selected parameters below 500 ft RADALT

aair200504077_002.jpg

There was a one-second discontinuity in the recorded data on touchdown, which was considered to be consistent with the tail strike occurring at that time. Immediately prior to that discontinuity, the aircraft's derived nose-up pitch rate was 5.8 deg/sec. At that rate of nose-up pitch, interpolation of the missing data indicated the potential for the aircraft's nose-up pitch attitude with the main landing gear compressed to have been greater than 7°.

On the recommencement of the recording, the aircraft's pitch attitude was 6.7° nose up and the main landing gear was compressed. The nose landing gear was not recorded as touching the runway.

Organisational information

The company's Operations Manual stipulated the following requirements affecting the calculation of an aircraft's VAPP:

  • VAPP = V REF + 5 kts + an additional factor (in kts) to take account of any reported wind gusts, turbulence and windshear. The maximum additional factor for application by flight crews was 9 kts.
  • The recommended additional gust factor for application by flight crews equalled half the reported wind speed gust.

The flight crew reported that based on the content of ATIS 'Echo', an additional factor was not applied to the interpretation of vAPP in this instance.
The risk of an aircraft sustaining a landing tail strike is elevated if the aircraft is subjected to an unstabilised final approach for landing, which can include turning onto final approach with excessive airspeed, altitude, or both. The definition of a stabilised approach in the company's Operations Manual included that:

  • the aircraft must be stabilised in the landing configuration by 400 ft above airport level
  • for visual approaches, the aircraft was not greater than one dot high or low on the T-VASIS
  • the aircraft was established on the runway centreline with only small changes in heading or pitch required to maintain the approach path
  • the aircraft's speed was not above VAPP + 10 kts and not less than VAPP - 5 kts
  • ROD was required to be not greater than 1,000 ft/min
  • momentary excursions of slope and speed, caused by wind gusts or turbulence, were acceptable.

The operator's Training Manual included that:

  • flight crews should aim to cross the runway threshold at 50 ft above the touchdown elevation at VREF
  • touchdown was anticipated at approximately VREF - 7 kts
  • the touchdown should usually be achieved at a pitch attitude of 4 to 5° nose-up, and that the aircraft's pitch attitude must not exceed 8° nose-up in the flare.

The operator reported that there was no specific mention in the Training Manual, or the Operations Manual of the risk of tail strike in the company's 146-300 aircraft.

The aircraft manufacturer had promulgated preliminary notes regarding tail strikes during take-off and landing in the 146-300 aircraft. Those notes included that the risk of a tail strike during landing was elevated if:

  • A late flare was initiated by a flight crew while their aircraft was experiencing a high sink rate that would result in a heavy landing. That implied a nose-up attitude of about 8° at touchdown and a ROD of in excess of 10 ft/sec. The manufacturer indicated that a typical landing pitch attitude was about 2 to 3° nose-up.
  • Maintenance of the required airspeed was inaccurate from the 'screen height' of 50 ft until touchdown. The manufacturer commented that if that airspeed was allowed to decay excessively, the pitch attitude could become critically close to tail strike angles. The manufacturer's notes concluded that:

On the 146-300 [and RJ100] pitch angles in excess of 5 degrees should be avoided and angles in excess of 7 degrees with the oleos compressed may result in a tail strike.

  1. Only those investigation areas identified by the headings and subheadings were considered to be relevant to the circumstances of the occurrence.
  2. Visibility, cloud and present weather better than prescribed values or conditions - ICAO Doc 8400, 24 November 2004.
  3. Temperature at which, under ordinary conditions, condensation begins in a cooling mass of air.
  4. A retrospective statement of anticipated meteorological conditions affecting a given place during a specified period, which can include the interpretation of recorded radar data, synoptic observations, recorded AWS data, and other available sources of recorded meteorological information.
  5. An indication of the height of the aircraft above ground level (AGL). Approximates the theoretical concept of 'absolute altitude', which is the distance along a local vertical between an aircraft and a point on the ground where the local vertical cut's the earth's surface.

Summary

On 20 August 2005, at about 1340 Central Standard Time, a British Aerospace 146-300 (146-300) aircraft, registered VH-NJN, with a crew of five and 60 passengers, was being operated on a scheduled passenger service from Cairns, Qld, to Alice Springs, NT. The first officer was the handling pilot for the visual approach and landing to runway 12 at Alice Springs Airport.

The flight crew reported that, at about 50 ft above the ground, the aircraft rate of descent (ROD) increased significantly from what had previously been a 'normal' approach. Despite action by both flight crew members to arrest the increased ROD, the aircraft landed heavily and bounced into the air. The captain commanded a go-around for a second landing on runway 12.

A subsequent engineering inspection of the aircraft identified damage to the tailscrape indicator, indicating that a tail strike had occurred. There were no reported injuries to the crew or passengers, and there was no significant damage to the runway surface or other facilities.

The aircraft's rate of descent immediately prior to touchdown was consistent with that published by the aircraft manufacturer as a contributing factor in the development of a landing tail strike in a 146-300 aircraft. That, coupled with a landing nose-up pitch attitude that approached 7° with the oleos compressed appeared to have made a tail strike inevitable in this incident.

In response to this occurrence, the operator has amended its British Aerospace 146-300 Training Manual to reflect the information provided by the aircraft manufacturer with regard to aircraft pitch angles on landing.

Occurrence summary

Investigation number 200504077
Occurrence date 20/08/2005
Location Alice Springs, Aerodrome
State Northern Territory
Report release date 22/06/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Hard landing
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer British Aerospace
Model BAe 146
Registration VH-NJN
Serial number E3217
Sector Jet
Operation type Air Transport High Capacity
Departure point Cairns, Qld
Destination Alice Springs, NT
Damage Minor

Fire protection system event, 184 km east of SABGU (IFR), Airbus A330, VH-QPE

Reported Information

On 21 August 2005, the Aircraft and Railway Accidents Investigation Commission (ARAIC) of Japan notified the Australian Transport Safety Bureau (ATSB) of an air safety occurrence involving an Australian-registered and -operated aircraft, which occurred earlier that day at Kansai International Airport. The ATSB appointed an accredited representative to participate in the investigation into the occurrence, in accordance with clause 5.18 1 and 5.23 2 of Annex 13 to the Convention on International Civil Aviation. To protect the information supplied by ARAIC to the ATSB and investigative work undertake to assist the ARAIC, the ATSB initiated an investigation under the Transport Safety Investigation Act 2003. The report presented below was prepared principally from information supplied to the ATSB.

On 20 August 2005, an A330 aircraft, registered VH-QPE, was being operated on a scheduled passenger service from Narita International Airport, Japan, to Perth International Airport, Western Australia. The aircraft departed Narita at about 1238 Coordinated Universal Time, with 13 crew and 181 passengers on board. At 1405, while the aircraft was in cruise, the crew received an Electronic Centralized Aircraft Monitoring (ECAM) warning indicating that there was smoke in the forward cargo hold. The crew activated the fire extinguishing system, and diverted the aircraft to Kansai International Airport, Japan. At 1551, immediately after the aircraft had landed, emergency services personnel reported that there appeared to be smoke in the vicinity of the nose landing gear. The flight crew initiated an emergency evacuation of the aircraft. During the evacuation, one passenger sustained serious injuries and eight passengers sustained minor injuries. In accordance with its obligations under Annex 13 to the Convention on International Civil Aviation, the ARAIC initiated an investigation of the factors that contributed to the development of the accident.

The ARAIC is the independent Japanese government authority responsible for the safety investigation of aviation accidents and incidents in Japan. The Australian accredited representative's role in the investigation has been to provide the ARAIC with information about the aircraft and its operation, and analyse recorded information.

The ARAIC will publish the final report related to the investigation of this occurrence.

  1. The State of Registry, the State of the Operator, the State of Design and the State of Manufacture shall be entitled to appoint an accredited representative to participate in the investigation.
  2. Any States which on request provides information, facilities or experts to the State conducting the investigation shall be entitled to appoint an accredited representative to participate in the investigation.

Summary

On 21 August 2005, the Aircraft and Railway Accidents Investigation Commission (ARAIC) of Japan notified the Australian Transport Safety Bureau (ATSB) of an air safety occurrence involving an Australian-registered and operated aircraft, which occurred earlier that day at Kansai International Airport. The ATSB appointed an accredited representative to participate in the investigation into the occurrence, in accordance with Annex 13 to the Convention on International Civil Aviation.

On 20 August 2005, an A330 aircraft, registered VH-QPE, was being operated on a scheduled passenger service from Narita International Airport, Japan, to Perth International Airport, Western Australia. The aircraft departed Narita at about 1238 Coordinated Universal Time, with 13 crew and 181 passengers on board. At 1405, while the aircraft was in cruise, the crew received an Electronic Centralized Aircraft Monitoring (ECAM) warning indicating that there was smoke in the forward cargo hold. The crew activated the fire extinguishing system, and diverted the aircraft to Kansai International Airport, Japan. At 1551, immediately after the aircraft had landed, emergency services personnel reported that there appeared to be smoke in the vicinity of the nose landing gear. The flight crew initiated an emergency evacuation of the aircraft. During the evacuation, one passenger sustained serious injuries, and eight passengers sustained minor injuries.

The ARAIC is the independent Japanese government authority responsible for the safety investigation of aviation accidents and incidents in Japan. The ARAIC will publish the final report related to the investigation of this occurrence.

Occurrence summary

Investigation number 200504074
Occurrence date 20/08/2005
Location 184km E Sabgu, (IFR)
State International
Report release date 30/06/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Fire
Occurrence class Accident
Highest injury level Serious

Aircraft details

Manufacturer Airbus
Model A330
Registration VH-QPE
Serial number 0593
Sector Jet
Operation type Air Transport High Capacity
Departure point Tokyo, Japan
Destination Perth, WA
Damage Nil

Flight control system event, Boeing 737-700, VH-VBD

Summary

At 2108 Eastern Standard Time on 09 August 2005, a Boeing Company 737-700 aircraft, registered VH-VBD, completed a scheduled flight from Melbourne, Victoria to Sydney, NSW. The pilot then reported that the aircraft had 'heavy' flight controls. An inspection by maintenance engineers revealed that the left lower rear elevator cable was incorrectly routed around a stiffener and that the stiffener and cable section had been damaged as a result of contact between them. The aircraft was withdrawn from service for repairs.

In the last week of July 2005, a contract maintenance organisation had replaced eight elevator control cable sections during a scheduled heavy aircraft maintenance check. The cables were replaced to comply with Boeing Company service bulletin 737-27-1254 revision 1.

While preparing the rear elevator control cables for removal, a cable end was not secured at the lower left rear elevator input quadrant, before removing the cable keeper. When the cable keeper was removed, the unsecured cable section slipped from sight. While recovering the cable, it was inadvertently misrouted around a fuselage stiffener. When the new cable was pulled into place it followed the same incorrect route around the stiffener.  This resulted in contact between the cable and the stiffener.

As a result of the occurrence, the contract maintenance organisation implemented a number of changes to improve maintenance planning and documentation.

Occurrence summary

Investigation number 200503971
Occurrence date 09/08/2005
Location Sydney Aerodrome
State New South Wales
Report release date 05/02/2007
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Control - Other
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 737
Registration VH-VBD
Sector Jet
Operation type Air Transport High Capacity
Departure point Melbourne, VIC
Destination Sydney, NSW
Damage Nil

Operational and flight safety implications of the installation of hardened cockpit security doors in passenger aircraft having a seating capacity of 30 seats or more

Summary

On 14 April 2005 a crew member of a SAAB Aircraft AB SF-340B suffered a minor injury as a result of coming into contact with the sharp edges of the aircraft's hardened cockpit security door. A similar injury was reported to have occurred previously in like circumstances. More significantly, reports were received from a number of aircraft operators regarding flight safety and operational hazards associated with the installation of hardened cockpit security doors in four different aircraft types.

The investigation determined that, to enhance security, regulation 4.68 of the Transport Security Regulations 2005 was drafted to combine a unique hardened cockpit security door requirement in aircraft having a passenger seating capacity of 30 to 59 seats, with the hardened cockpit door security requirements of Section 13.2.2 of Annex 6 to the Chicago Convention for application in aircraft with a seating capacity of 60 or more seats.

However, the development of regulation 4.68 did not take full account of the operational and flight safety requirements of the US Federal Aviation Regulations, or of other available international policy guidance. The result was a number of unintentional operational and flight safety hazards in affected aircraft, as evidenced by this investigation report.

The apparent scope of the potential hazards associated with the installation of hardened cockpit security doors, and their potential effect, formed the basis for the conduct of this investigation, which was formally commenced on 29 July 2005.

Post publication safety action update

As a result of this investigation, the Office of Transport Security (OTS) indicated that it would explore the establishment of a formal consultation mechanism with the Civil Aviation Safety Authority (CASA), and consult with CASA on relevant aviation security measures that had the potential to impact on aviation safety. The OTS also advised that it would, over time, consider the amendment of the Aviation Transport Security Regulations 2005, including in response to the potential safety concerns of the flight deck door requirements.

CASA indicated that it would seek a Memorandum of Understanding with the OTS to ensure the consideration of any potential operational and flight safety hazards that might result from the development of national aviation security requirements. Subsequently, in November 2009, CASA advised that it had established quarterly meetings with the Department of Infrastructure, Transport, Regional Development and Local Government to discuss the interaction of security and aviation safety regulatory requirements. On that basis, both organisations agreed that a formal Memorandum of Understanding was not required.

Occurrence summary

Investigation number 200504018
Occurrence date 29/07/2005
State Other
Report release date 05/01/2007
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Miscellaneous - Other
Occurrence class Technical Analysis

Crew incapacitation, SASRO (IFR), Boeing 767-338, VH-OGP

Summary

The Boeing 767 aircraft was conducting an international passenger flight from Auckland to Melbourne. During cruise the pilot in command (PIC) felt increasingly fatigued, and while outside the flight deck his condition deteriorated. He felt shaky and nauseous and had pain in the back of his head and neck. He was administered oxygen by a member of the cabin crew. The PIC was relieved of duty and the flight continued to the destination with the copilot at the controls. An alert phase was declared. After landing the PIC was taken to hospital for observation. Subsequent tests proved inconclusive, but no evidence was found of a heart-related problem.

The pilot reported a history of stress-related difficulties over several years. He had received treatment for anxiety through a combination of stress management and medication, in the form of a selective serotonin reuptake inhibitor (SSRI). The pilot was also being treated for hypertension. It is possible that the incapacitation of the PIC was related to an anxiety reaction precipitated by a combination of factors including low blood pressure due to hypertension medication, fatigue and a head cold.

The CASA policy of granting medical certification to some private and commercial pilots and air traffic controllers who are taking medication such as SSRIs differs from that of most other Civil Aviation Authorities. However, the approach taken by CASA is in line with that recommended by the Aerospace Medical Association. In 2005, CASA published a safety evaluation of the policy. The report concluded that the policy was appropriate and that there were no safety concerns relating to the practice.

Occurrence summary

Investigation number 200503921
Occurrence date 12/08/2005
Location SASRO, (IFR)
Report release date 07/11/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Flight crew incapacitation
Occurrence class Serious Incident
Highest injury level Minor

Aircraft details

Manufacturer The Boeing Company
Model 767
Registration VH-OGP
Serial number 28153
Sector Jet
Operation type Air Transport High Capacity
Departure point Auckland, NZ
Destination Melbourne, Vic
Damage Nil

In-flight upset, Boeing 777-200, 9M-MRG, 240 km north-west of Perth, Western Australia

Summary

At approximately 1703 Western Standard Time, on 1 August 2005, a Boeing Company 777-200 aircraft, (B777) registered 9M-MRG, was being operated on a scheduled international passenger service from Perth to Kuala Lumpur, Malaysia. The crew reported that, during climb out, they observed a LOW AIRSPEED advisory on the aircraft’s Engine Indication and Crew Alerting System (EICAS), when climbing through flight level (FL) 380. At the same time, the aircraft’s slip/skid indication deflected to the full right position on the Primary Flight Display (PFD). The PFD airspeed display then indicated that the aircraft was approaching the overspeed limit and the stall speed limit simultaneously. The aircraft pitched up and climbed to approximately FL410 and the indicated airspeed decreased from 270 kts to 158 kts. The stall warning and stick shaker devices also activated. The aircraft returned to Perth where an uneventful landing was completed.

The aircraft’s flight data recorder (FDR), cockpit voice recorder and the air data inertial reference unit (ADIRU) were removed for examination. The FDR data indicated that, at the time of the occurrence, unusual acceleration values were recorded in all three planes of movement. The acceleration values were provided by the aircraft’s ADIRU to the aircraft’s primary flight computer, autopilot and other aircraft systems during manual and automatic flight.

Subsequent examination of the ADIRU revealed that one of several accelerometers had failed at the time of the occurrence, and that another accelerometer had failed in June 2001.

Graphical and animated representation of flight data

Various representations of key parameters were prepared from the 9M-MRG downloaded flight data to assist in the analysis.

Graphical representation of relevant recorded data

General parameters over a 60-minute period containing the entire incident flight are displayed, see figure 6. Other relevant parameters are displayed over a 5-minute period incorporating the upset event, see figures 7-10.

Animated representation of relevant recorded data

An animation of the incident was prepared using Insight Animation™ software and is part of this report. A file containing the animation in Insight View™ format (.isv) is available for download from the ATSB website. This file requires the installation of an Insight Viewer that can be downloaded from www.flightscape.com at no charge. A still screen capture of the animation is shown at figure 11.

Download animated representation of flight data [4.4Mb.zip] please see the information above regarding the playing of this file.

Occurrence summary

Investigation number 200503722
Occurrence date 01/08/2005
Location 36 km S DONGA, (IFR)
State Western Australia
Report release date 13/03/2007
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Control - Other
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 777
Registration 9M-MRG
Serial number 28414
Sector Jet
Operation type Air Transport High Capacity
Departure point Perth, WA
Destination Kuala Lumpur, Malaysia
Damage Nil

Collision with terrain, Piper PA-31-350, VH-OAO, at Mt Hotham, Victoria

Summary

On 8 July 2005, the pilot was conducting a charter flight, with two passengers on board, in a Piper PA31-350 Navajo Chieftain. The flight was initially planned to proceed from Essendon Airport to Mount Hotham, Victoria. However, because of adverse weather, the pilot revised his destination to Wangaratta. 

While en route, he diverted the aircraft to his originally intended destination, Mount Hotham. The pilot subsequently reported to air traffic control that he was overhead Mount Hotham. He changed the flight category from visual flight rules to instrument flight rules and advised his intention to conduct an instrument approach to runway 29. At about 1725, the pilot told the Mount Hotham Airport Manager by radio that he was on final approach for runway 29 and asked him to switch on the runway lights. After doing so, the manager attempted to tell the pilot that the lights had been switched on but received no response. Subsequent attempts by air traffic control and the crews of other aircraft to contact the pilot were also unsuccessful. Because of hazardous weather conditions over the following two days, the search for the aircraft was primarily conducted on foot and horseback. 

The aircraft was located on a tree covered ridge, partially covered by snow. It had flown into trees in a level attitude, slightly banked to the right. Initial impact with the ridge was at about 200 ft below the elevation of the Mount Hotham aerodrome. The Chieftain had broken into several large sections and an intense fire had consumed most of the cabin. The occupants were fatally injured.

The investigation determined that the aircraft systems had been operating normally. The weather conditions were ideal for a 'flat light' phenomenon that was likely to have denied the pilot adequate visual reference. The pilot may have experienced disorientation and loss of situational awareness. The aircraft was not equipped for flight in icing conditions, nor had the pilot complied with the requirements for flight under the instrument flight rules or in accord with the visual flight rules.

Occurrence summary

Investigation number 200503265
Occurrence date 08/07/2005
Location Mount Hotham, (ALA)
State Victoria
Report release date 24/08/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer Piper Aircraft Corp
Model PA-31
Registration VH-OAO
Serial number 31-8252021
Sector Piston
Operation type Charter
Departure point Essendon, Vic.
Destination Mount Hotham, Vic.
Damage Destroyed

Piper PA-31-350, VH-LMB, Port Augusta Aerodrome, South Australia

Safety Action

The operator issued a Maintenance Alert requiring each 50-hour inspection to include lubrication of the main and nose landing gear down-lock actuating mechanisms in accordance with Part I of Piper Service Letter 755C.

The Australian Transport Safety Bureau (ATSB) provided information about this and the other related occurrences to the Civil Aviation Safety Authority (CASA). As a result, on 6 September 2005 CASA mailed an All Operators Letter to operators of PA-31 and PA-42 series aircraft. That letter informed operators of the occurrence and advised them to lubricate the down-lock assembly in accordance with Part I of Piper Service Letter 755.

On 27 September 2005, CASA issued Airworthiness Bulletin (AWB) 32-005. The AWB, applicable to PA-31 and PA-42 series aircraft, recommended inspection and lubrication of the down-lock latch and pivot bolt in accordance with Part 1 of Piper Service Letter 755.

CASA advised the ATSB that 'As part of its surveillance program, CASA will monitor operators to ensure systems of maintenance include the requirements as stated in the All Operators Letter and the Airworthiness Bulletin'.

Analysis

The right main landing gear down-light did not illuminate because the down-lock hook had not completely engaged and actuated the microswitch. Post-accident extension of the landing gear indicated that stiffness of the down-lock assembly prevented complete engagement. The initial inspection indicated that failure of the right landing gear down-lock to properly engage was the result of inadequate lubrication. This was consistent with the circumstances involved in four Chieftain occurrences in the preceding 12 months that each involved failure of a main landing gear down-lock assembly to properly engage.

Had the main landing gear down-lock assemblies been lubricated in accordance with Part I of Service Letter 755C, it is likely that the right main gear down-lock assembly would have fully engaged. Although the service letter referenced in the operator's 50-hour maintenance schedule indicated that the down-lock assembly should have been lubricated, that task was not specifically stated in the schedule. Incorporation of a specific requirement for down-lock assembly lubrication at 50-hour intervals in Chieftain maintenance schedules will reduce the risk of incomplete down-lock engagement and gear-up landings.

Factual Information

On 1 August 2005, at about 1000 Eastern Standard Time, a Piper Aircraft Corporation PA-31-350 (Chieftain), registered VH-LMB, departed Adelaide on a scheduled passenger flight to Port Augusta. The aircraft was being operated under the instrument flight rules with a pilot and seven passengers, including an aircraft maintenance engineer. On arrival in the circuit area at Port Augusta the pilot selected the landing gear down. The landing gear appeared to operate normally, but the right main landing gear down-light did not illuminate, the gear selector did not return to the neutral position and the transit light remained on.

A number of landing gear retractions and extensions produced the same result. With the assistance of the engineer in the copilot seat, the right gear-down indicator light was changed and the manual extension procedure carried out. However, the landing gear unsafe condition remained and the pilot conducted a low pass to allow an aircraft maintenance engineer on the ground to observe the gear. The landing gear appeared to be down and locked, but the inboard gear doors (flipper doors) remained extended, indicating that the extension cycle was not complete. The pilot attempted to engage the right main landing gear down-lock by manoeuvring the aircraft and repeating the normal and manual gear extensions, but was unsuccessful.

The pilot reported that, consistent with the operator's procedures, he elected to land with the landing gear retracted. The passengers were briefed and the engineer moved to the seat adjacent to the emergency exit. After a total of about 1 hour 40 minutes in the Port Augusta area, the pilot landed on runway 33. The propellers, underbelly skin and flaps were damaged. The occupants were not injured.

Aircraft maintenance engineers who inspected the aircraft after it was lifted, found that when the landing gear was manually extended, the right down-lock assembly was stiff and did not completely engage. A force applied to the down-lock assembly completed its engagement and actuated the right down-light. The operator advised that an engineering report would be completed once the aircraft was recovered and full retraction tests carried out.

The aircraft manufacturer issued Service Letter 755C in November 1985. Part I of the service letter addressed inspection and lubrication of the landing gear lock actuator rod and rod end bearing assemblies. This was recommended at each 50 hours of operation and whenever landing gear and wheel areas were washed. Part I included the following statement:

It has been determined that the location of the exhaust outlets on the … PA-31-350 … aircraft are such that an increased frequency of inspection and lubrication is recommended. It is also recommended that the inspection and lubrication includes downlock latch and pivot bolts.

Although operators were not required to comply with service letters, the operator's Chieftain System of Maintenance included a 50-hour maintenance schedule that specified inspection of the main landing gear down-lock rod and cable assemblies and referred to Piper Service Letter 755C. The 50-hour maintenance schedule did not specifically require lubrication of the landing gear, and the aircraft's main landing gear down-lock had not been lubricated at the recent 50-hour inspection.

A search of the Australian Transport Safety Bureau occurrence database showed that in each year from 1997 to mid 2004, there were up to two occurrences that involved Chieftain main landing gear down-locks. In the 12 months prior to the occurrence, there were four Chieftain main landing gear problems involving stiff or sticky down-lock assemblies. The operators or maintainers of those Chieftains indicated that inadequate lubrication was the main reason for the down-lock stiffness or stickiness.

Summary

On 1 August 2005, at about 1000 Eastern Standard Time, a Piper Aircraft Corporation PA-31-350 (Chieftain), registered VH-LMB, departed Adelaide on a scheduled passenger flight to Port Augusta. The aircraft was being operated under the instrument flight rules with a pilot and seven passengers, including an aircraft maintenance engineer. On arrival in the circuit area at Port Augusta the pilot selected the landing gear down. The landing gear appeared to operate normally, but the right main landing gear down-light did not illuminate, the gear selector did not return to the neutral position and the transit light remained on.

Occurrence summary

Investigation number 200503694
Occurrence date 01/08/2005
Location Port Augusta Aerodrome
State South Australia
Report release date 31/01/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Wheels up landing
Occurrence class Accident
Highest injury level None

Aircraft details

Manufacturer Piper Aircraft Corp
Model PA-31
Registration VH-LMB
Serial number 31-8152142
Sector Piston
Operation type Air Transport Low Capacity
Departure point Adelaide SA
Destination Port Augusta SA
Damage Substantial

Rejected take-off, Piper PA-31-350, VH-PRJ

Analysis

The investigation considered a number of possible factors that could have resulted in the elevator control system difficulties reported by the pilot. Those factors included: mechanical interference in the system, control lock insertion, an excessive nose-down trim setting or nose-down autopilot inputs.

The investigation found no pre-existing defects or mechanical interference within the elevator control system that could have contributed to the pilot encountering resistance in the system while rotating the aircraft during the take-off roll.

The control lock was found in the cockpit stowage pocket after the accident, and it did not display indications of having been inserted in the locking collar during the impact sequence. However, given the nature of the damage to the aircraft, the elevator control system may not have sustained damage and stresses sufficient to mark or deform an inserted control lock.

The elevator trim setting was found to be close to the normal take-off setting of about three rotations of the trim wheel back from the full nose-down position. It is unlikely that the trim setting would have significantly changed during the impact sequence and the investigation concluded that the elevator trim was probably set within the range suitable for take-off.

The pilot could not recall whether the autopilot engagement light was illuminated during the take-off roll. However, if the autopilot had been engaged, the pilot should have been able to override any system inputs and move the elevator controls during rotation.

Accordingly, on the evidence available to the investigation, it was not possible to establish the reason for the significant resistance to the pilot's nose-up inputs.

The pilot's decision to reject the take-off was an appropriate response to the difficulties experienced in rotating the aircraft. The normal accelerate-stop distance chart indicated that if certain conditions were met, the aircraft could have been stopped by the end of the runway. However, the aircraft over ran the runway by 162 m resulting in occupant injuries and aircraft damage.

The rolling take-off with slow application of power extended the actual accelerate-stop distance required, as the chart figure was based on take-off power being set before brakes release. The rejection of the take-off at a speed between 90 and 100 kts would have also extended that accelerate-stop distance, which was predicated on 88 kts.

While the investigation was unable to determine the actual time interval between the attempted rotation and the initiation of the rejected take-off, the rate of power reduction and the amount of braking during the rejected take-off, these factors would have had a significant influence on the accelerate-stop distance.

Pilots operating this type of aircraft can be conditioned in normal operations to gradually reduce power to decrease engine wear and applying minimum braking to reduce tyre and brake wear. While this may be appropriate during normal operations, the pilot of the accident aircraft may have adopted a similar technique during the rejected take-off. The dark conditions may also have contributed to the accident by making it more difficult for the pilot to determine the amount of remaining runway available for stopping the aircraft.

Australian Transport Safety Bureau comment

The risk of runway overruns resulting from rejected take-offs can be reduced by setting maximum power before brakes release, regular practice in performing rejected take-offs and conducting pre-take-off safety briefings that include recalling the actions of the rejected take-off procedure and considering the specific operational requirements of the runway to be used.

This occurrence also highlights the critical importance of pilots checking that the flight controls are capable of full and free operation prior to commencing the take-off roll.

Factual Information

Sequence of events

On 25 July 2005, at about 1835 Eastern Standard Time, a Piper Aircraft Corporation PA-31-350 (Chieftain) aircraft, registered VH-PRJ, overran runway 27 at Nhill aerodrome following a rejected night take-off. The aircraft was being operated on an instrument flight rules charter flight to Charlton, Vic, with the pilot and three passengers on board. The pilot and passengers sustained injuries during the overrun and the aircraft was substantially damaged (Figure 1).

Figure 1: Wreckage of aircraft with runway in the background

aair200503586_001.jpg

Earlier that day, the pilot had flown the aircraft from Essendon to Ouyen and then to Nhill, arriving at about 1500. During the stopover at Nhill, the pilot secured the flight controls by inserting a lock pin in the control column.
The pilot stated that, when he started and warmed the engines at about 1700, he removed the lock from the control column and that it was reinserted after the engines were shut down. The passengers arrived at the aerodrome at about 1820 and boarded soon afterwards.

The pilot reported that, during the pre-flight preparation at Nhill, he set the elevator trim to the take-off position by winding the trim wheel to about three rotations back from the full nose-down position. The pilot recalled removing the lock from the control column prior to starting the engines for departure.

The pilot stated that he usually checked the flight controls for full and free movement while backtracking on a runway but he could not recall whether he performed that check when backtracking on runway 27 at Nhill. Part B of the operator's Operations Manual included a series of checklists to be used during operation of the aircraft. The 'Start Up' and 'Pre takeoff' checklists included checking full and free movement of the flight controls.

A witness, located in a house adjacent to the western perimeter of the aerodrome, reported that he observed the aircraft taxi to the eastern end of the runway and commence the take-off roll but lost sight of the aircraft as it moved along the runway.

The pilot stated that the take-off roll was from a rolling start with power being slowly applied until engine turbo-charger output stabilised. At about 90 kts indicated air speed, the pilot attempted to rotate the aircraft but encountered resistance to rearward movement of the control column. He decided to reject the takeoff because the aircraft speed at the time was below his nominated decision speed of 100 kts. The pilot reported that he then reduced the engine power to idle and applied maximum braking.

The aircraft overran the runway, passed through the airport boundary fence, continued across a public road, and passed through another fence before coming to a stop in a paddock about 162 m beyond the end of the runway. An inspection of the runway revealed a skid mark from the aircraft's right tyre, which commenced 65 m before the end of the runway.

After the aircraft came to a stop, the pilot exited the aircraft via the crew door, assisted the passengers to evacuate the aircraft through the rear cabin door and marshalled them to an area away from the aircraft. A passenger then used a mobile phone to contact emergency services, who attended the scene soon after.

The aircraft

A subsequent inspection of the aircraft revealed that there were no pre-existing defects in the elevator control system and elevator trim system or evidence of interference with the elevator surfaces. The elevator trim setting was found to be three and a half rotations of the trim wheel from the full nose-down position.

Between flights, the aircraft elevators and ailerons were locked with a removable control lock (Figure 2). The lock was a 10 cm long pin with a red plastic warning tag which was inserted through the control column and a locking collar that was attached to the instrument panel. There were no external control locks fitted.

The Australian Transport Safety Bureau was advised that the control lock was found in a cockpit stowage pocket after the accident. An inspection of the lock shaft did not reveal any witness marks or deformation caused by the lock being left in the locking collar during the impact sequence.

Figure 2: View of control lock partially removed from control column

aair200503586_002.jpg

The aircraft was fitted with a Bendix Altimatic V FD-1 autopilot system. The autopilot controller panel was located on the centre cockpit pedestal behind the engine controls. Engagement of the autopilot system was accomplished by pressing the AP ENGAGE BUTTON, located on the left side of the controller panel. The button would illuminate when the autopilot was engaged.

The pilot could not recall whether any buttons were illuminated on the autopilot controller prior to, or during, the take-off roll. The system was designed to allow a pilot to momentarily override an autopilot input to the flight controls.

The main landing gear wheel brakes were serviceable and did not exhibit any indications of overheating.

Aircraft performance

The take-off weight and centre of gravity of the aircraft were within limits for the flight.

The approved Aircraft Flight Manual (AFM) contained take-off distance and accelerate-stop distance performance charts for both normal and short field takeoffs. The investigation calculated the take-off performance of the aircraft using the following aerodrome and meteorological information:

  • runway length 1,000 m with a bitumen surface
  • runway slope 0.8 per cent down to the west
  • wind 300 degrees true, 10 kts gusting to 13 kts
  • no rainfall recorded during the previous three hours.

The normal take-off distance chart indicated that with take-off power being set before brakes release, the prevailing weather conditions and a take-off weight estimated by the investigation to be 2,941 kg, the aircraft would have a take-off distance of about 644 m from brakes release to 50 ft. With application of the 1.24 factor specified in Civil Aviation Order 20.7.4 for charter operations, the take-off distance required was 799 m, which was within the length of runway 27.

The normal accelerate-stop distance charts were based on take-off power being set before brakes release, wing flaps retracted, a paved, level and dry runway surface, and an 'abort' (reject) speed of 88 kts indicated air speed. The chart allowed for a failure recognition time of 3 seconds. If the pilot technique in applying take-off power differed from that stated on the accelerate-stop chart, the distance to perform the accelerate-stop manoeuvre would be more than the chart derived figure. Provided the takeoff was rejected at 88 kts, the chart indicated that, under the conditions prevailing at the time of the accident, the accelerate-stop distance was about 845 m, which was within the length of runway 27.

The aircraft manufacturer's procedure for a rejected takeoff was included in the emergency procedure for an engine failure during a normal takeoff at or below 85 kts. That procedure specified that the engine throttles were to be immediately closed and brakes applied as required to stop straight ahead.

Summary

On 25 July 2005, at about 1835 Eastern Standard Time, a Piper Aircraft Corporation PA-31-350 (Chieftain) aircraft, registered VH-PRJ, overran runway 27 at Nhill aerodrome following a rejected night take-off. The aircraft was being operated on an instrument flight rules charter flight to Charlton, Vic, with the pilot and three passengers on board. The pilot and passengers sustained injuries during the overrun and the aircraft was substantially damaged.

The pilot stated that the take-off roll was from a rolling start with power being slowly applied until engine turbo-charger output stabilised. At about 90 kts indicated air speed, the pilot attempted to rotate the aircraft but encountered resistance to rearward movement of the control column. He decided to reject the takeoff because the aircraft speed at the time was below his nominated decision speed of 100 kts. The pilot reported that he then reduced the engine power to idle and applied maximum braking.

A subsequent inspection of the aircraft revealed that there were no pre-existing defects in the elevator control system and elevator trim system or evidence of interference with the elevator surfaces.

The investigation considered a number of possible factors that could have resulted in the elevator control system difficulties reported by the pilot. Those factors included: mechanical interference in the system, control lock insertion, an excessive nose-down trim setting or nose-down autopilot inputs.

Occurrence summary

Investigation number 200503586
Occurrence date 25/07/2005
Location Nhill, Aero.
State Victoria
Report release date 30/06/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Runway excursion
Occurrence class Accident
Highest injury level Serious

Aircraft details

Manufacturer Piper Aircraft Corp
Model PA-31
Registration VH-PRJ
Serial number 31-7305064
Sector Piston
Operation type Charter
Departure point Nhill, Vic
Destination Charlton, Vic
Damage Substantial

Boeing B747, VH-OJE, Frankfurt, Germany, on 28 July 2005

Factual Information

The 747 was being operated on a scheduled passenger flight from Singapore to Frankfurt with four pilots, 14 cabin crew and 378 passengers. At the time of flight planning in Singapore, the terminal aerodrome forecast for Frankfurt indicated CAVOK2 conditions at the estimated time of arrival (ETA), and there was no requirement to plan for an alternate aerodrome. The fuel uplift at Singapore for the flight to Frankfurt was in accordance with the operators Civil Aviation Safety Authority (CASA) of Australia-approved fuel policy. The 747 departed Singapore on 27 July at 1521. The ETA for Frankfurt was 0319 on 28 July.

The 0220 Frankfurt routine aviation weather report obtained by the crew included information that CAVOK conditions existed, with no significant changes expected. The crew of the 747 commenced descent into Frankfurt at about 0300, and the Frankfurt automatic terminal information service provided the crew with information that CAVOK conditions existed. As the 747 approached position GED, which was 35 NM from Frankfurt, the air traffic controller instructed the crew to enter a holding pattern at GED. As the 747 was in the holding pattern, radio transmissions from the crews of other aircraft alerted the crew of the 747 that the weather conditions at Frankfurt had suddenly deteriorated, and that there were thunderstorms and heavy rain showers at the aerodrome. The crew elected to divert the 747 to Munich, where it landed without further incident. A number of other international flights were similarly affected. Because of the unexpected and unscheduled diversion from Frankfurt, the reserve fuel remaining on board the 747 when it arrived at Munich was less than that required by the operators CASA approved fuel policy for the planned flight.

The BFU is the independent German government entity responsible for the investigation of accidents and incidents in Germany. The Australian Accredited Representatives role in the investigation has been to provide the BFU with information about the aircraft and its operation, crew details, and a record of discussion taken during an interview conducted with the pilot in command of the aircraft. The BFU will publish the Final Report related to the investigation of this occurrence.

Footnote:
1   Clause 5.18 - The State of Registry, the State of the Operator, the State of Design and the State of Manufacture shall be entitled to appoint an accredited representative to participate in the investigation. Clause 5.23 Any State which on request provides information, facilities or experts to the State conducting the investigation shall be entitled to appoint an accredited representative to participate in the investigation.

2  CAVOK Visibility 10 km or more; no cloud below 5,000 ft or below the highest minimum sector altitude, whichever is the greater, and no cumulonimbus;  no precipitation, thunderstorm, shallow fog, low drifting snow or dust devils.

Summary

On 5 August 2005, the Federal Bureau of Aircraft Accidents Investigation of Germany (BFU) notified the Australian Transport Safety Bureau (ATSB) that it was investigating an air safety occurrence involving an Australian-registered and operated Boeing 747-438 (747) aircraft, registered VH-OJE, which occurred at Frankfurt, Germany on 28 July, 2005. The ATSB appointed an accredited representative to participate in the investigation into the occurrence, in accordance with clause 5.18 and clause 5.231 of Annex 13 to the Convention on International Civil Aviation. To protect the information supplied to the BFU, the ATSB initiated an investigation under the Transport Safety Investigation Act 2003. The report presented below was prepared principally from information supplied to the ATSB. Reported times are referenced to Coordinated Universal Time.

Occurrence summary

Investigation number 200503675
Occurrence date 28/07/2005
Location Frankfurt, Germany
State International
Report release date 21/10/2005
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Low fuel
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 747
Registration VH-OJE
Serial number 24482
Sector Jet
Operation type Air Transport High Capacity
Departure point Singapore
Destination Frankfurt, Germany
Damage Nil