On 12 May 2023, an instructor and student pilot in a Magni M16C Tandem Trainer gyroplane, registered G1850, were conducting wheel balance exercises on runway 07 at Lake Macquarie Airport, New South Wales. Following the sixth of these exercises, the student made a radio broadcast while the instructor turned the gyroplane around and taxied on the runway toward the runway 07 threshold at the western end to repeat the exercise. Meanwhile, the pilot of an Extra EA 300L, registered VH-IOG, taxied from the apron for a scenic flight with one passenger. The Extra pilot made 2 radio broadcasts before entering the runway near the eastern end and taxied towards the runway 07 threshold. At about this time, the gyroplane commenced another exercise and accelerated down runway 07 towards the Extra. As the gyroplane approached the runway midpoint, the instructor and student observed the Extra about 20 m ahead. The instructor manoeuvred to avoid a collision, banking right before colliding with terrain resulting in substantial damage to the gyroplane. The instructor was seriously injured, with the student sustaining minor injuries. The Extra was not damaged, and its occupants were uninjured.
What the ATSB found
The ATSB found that neither aircraft’s pilots heard each other’s radio broadcasts and consequently, aircraft separation became reliant solely upon visual acquisition. The investigation found that the Extra pilot did not see the gyroplane before entering the runway, and subsequently taxied towards it. Also, while accelerating on the runway, the instructor and student in the gyroplane did not see the Extra taxiing towards them until a collision was imminent.
There were several factors that likely reduced the ability of the pilots to identify each other, including the small angular size of each aircraft, the complex background features with low relative contrast, and minimal relative movement between the aircraft.
Additionally, the tailwheel configuration of the Extra limited the pilot’s forward visibility and sun glare likely also affected the pilot’s ability to detect the gyroplane. The gyroplane pilots were likely also influenced by the higher workload associated with the training exercise which probably reduced their available attention for identifying conflicting aircraft.
What has been done as a result
The airport operator released a bulletin to all operators based at Lake Macquarie Airport highlighting the importance of a visual lookout in addition to radio discipline. A runway hold point line was repainted, and radio recording equipment will be purchased to allow radio communications to be periodically reviewed.
The operator of VH-IOG updated operational procedures to require a ground employee to have a hand-held radio switched on and in reach for all operations, and to monitor all departure and arrival radio calls. Pilots are now also required to stop at a hold point line before entering the runway for departure at Lake Macquarie Airport.
The Australian Sport and Rotorcraft Association (ASRA) advised the ATSB of its intent to replace the one-off human factors exam, completed as a requirement of the ASRA pilot certificate, with a recurrent exam, to be completed as part of each biennial flight review.
Safety message
The ATSB SafetyWatch highlights the broad safety concerns that come out of our investigation findings and from the occurrence data reported to us by industry. One of the safety concerns is reducing the collision risk around non-towered airports. This accident highlights the limitations of unalerted see-and-avoid in such an environment. Pilots are reminded of the importance of effective radio communications to increase traffic awareness and to ensure an effective visual scan to identify conflicting traffic.
The investigation
Decisions regarding the scope of an investigation are based on many factors, including the level of safety benefit likely to be obtained from an investigation and the associated resources required. For this occurrence, a limited-scope investigation was conducted in order to produce a short investigation report, and allow for greater industry awareness of findings that affect safety and potential learning opportunities.
The occurrence
On the afternoon of 12 May 2023, an instructor and student pilot in a Magni M16C Tandem Trainer gyroplane, registered G1850 and operated by Airborne Flight Training, were planning to conduct wheel balance training exercises (see the section titled Operational information) at Lake Macquarie Airport, New South Wales. The airport was located within class G, non‑controlled airspace and had a designated common traffic advisory frequency (CTAF) on which pilots made positional broadcasts to coordinate aircraft separation.
At about 1537, the student and instructor pilots, seated in the front and rear seats respectively, taxied the gyroplane onto the runway near the runway 25[1] threshold and then backtracked[2] towards the runway 07 threshold (Figure 1) to commence the wheel balance training. The training exercise involved the student accelerating the gyroplane on the runway while balancing on the main landing gear until the gyroplane lifted off the ground briefly. The student then handed control to the instructor who would land on the runway, turn the gyroplane around and backtrack towards the 07 threshold before handing control back to the student and repeating the exercise.
At about 1542, the student pilot reported making a ‘rolling' radio call on the CTAF to indicate they were commencing the first wheel balance exercise. About 30 seconds later, after accelerating along the runway and briefly becoming airborne, the gyroplane landed about half-way down runway 07 and turned around. During this turn, the student reported making another radio call to indicate they were backtracking towards the runway 07 threshold.
At about 1543, the pilot of an Extra EA 300L, registered VH-IOG and operated by Inverted Downunder, walked towards the aircraft, which was located on the airport apron near the eastern end of the runway, to prepare for a scenic flight with one passenger. This was to be the pilot’s fifth flight of the day in the Extra.
Figure 1: Lake Macquarie Airport showing G1850 estimated ground track and VH-IOG location
G1850 track estimated using CCTV footage and pilot statements. VH-IOG location based on CCTV footage.
Source: Google Earth, annotated by ATSB
At about 1544, the gyroplane’s student pilot commenced a second wheel balance exercise from the runway 07 threshold. While the gyroplane was undertaking this exercise, airport video footage showed that the pilot of the Extra stepped onto the parked aircraft’s wing to prepare the front seat for the passenger. By about 1545, the gyroplane had travelled towards the end of runway 07, adjacent to the apron area and was slowing down to turn around (Figure 2). The student recalled that during the turn, a backtracking radio call was made. At about the same time, the video footage showed the Extra’s pilot, who was still on the wing, appear to look up for about a second toward the gyroplane. Shortly after, the passenger climbed into the front seat of the Extra, while the gyroplane backtracked towards the runway 07 threshold.
Over the next 8 minutes, the Extra’s pilot secured the passenger in their seat, provided a pre-flight briefing, and then climbed into the rear seat, putting their seatbelt and helmet on. During this time, the instructor and student pilot performed a further 4 wheel balance exercises, with the gyroplane turning around at different locations along the runway (Figure 2), but none as far as during the second wheel balance exercise (near the airport apron). The student pilot and instructor recalled radio calls being made prior to the commencement of, and during the turnaround at the end of, each wheel balance exercise.
Figure 2: G1850 turnaround locations
Source: Google Earth, annotated by ATSB
At 1554:05, a few seconds after turning around following the sixth wheel balance exercise, the Extra’s pilot started the aircraft’s engine and conducted pre-flight checks which included switching on the aircraft’s radios.
At 1554:39, the Extra’s pilot began to taxi towards the runway while the gyroplane was backtracking along runway 07. At about 1554:53, the Extra’s pilot reported making a radio call on the CTAF that the aircraft was taxiing for runway 07.
At about 1555:09, and for about the next 10 seconds while taxiing, the Extra pilot reported visually looking for aircraft on final approach for runways 25 and 07, and for aircraft on the runway. The pilot recalled that most of their attention during this visual lookout was towards the ‘bad lighting’ at the runway 07 threshold and they recalled not seeing any aircraft. During this time, the Extra pilot made another radio call advising they were entering and backtracking runway 07. Shortly after, the aircraft crossed the hold point line without stopping and turned left onto the runway (Figure 3). The pilot stated that they did not usually stop at this line because they had unobstructed views towards the runway 07 threshold and final approach to runway 25 before this point. At a similar time, the student commenced the seventh wheel balance exercise from the runway 07 threshold. Both gyroplane pilots recalled that they did not see any aircraft on the runway at this time, nor could they recall making a ‘rolling’ radio call prior to this exercise.
As the Extra backtracked runway 07, the student was accelerating the gyroplane along the runway. About 30 seconds later, as the gyroplane approached the midpoint of the runway, the instructor and student observed the Extra about 20 m ahead and backtracking towards them. The instructor took control and banked the gyroplane right to avoid a collision. The rotor blades impacted the runway surface before the gyroplane veered off the runway and collided with terrain, coming to rest on its side. The gyroplane sustained substantial damage to the rotor blades, propeller blades, and landing gear. The instructor was seriously injured, with the student sustaining minor injuries. The Extra pilot saw the gyroplane veer off the runway to the left, stopped their aircraft and exited to provide assistance. The Extra was not damaged and its occupants were uninjured.
Figure 3: G1850 and VH-IOG ground tracks before accident
Labels ‘A’ and ‘B’ are timestamps for the approximate locations of each aircraft.
Source: Google Earth, annotated by ATSB
Context
Pilot information
G1850 pilots
The instructor pilot held an Australian Sport Rotorcraft Association (ASRA)[3] pilot certificate and was approved by ASRA as a chief flying instructor (CFI). They had accrued 2,254 hours of flying time in gyroplanes and about 751 hours on the Magni M16 and Magni M16C Tandem Trainer gyroplane, with 43 of those hours flown in the previous 90 days.
The student held an ASRA pilot certificate and a Private Pilot Licence (aeroplane). The student had accrued about 330 hours of flying time in aeroplanes, and 60 hours in gyroplanes, 10 of which were on the Magni M16C Tandem Trainer gyroplane in the previous 90 days.
VH-IOG
The Extra pilot held a Civil Aviation Safety Authority (CASA) Commercial Pilot Licence (Aeroplane). They had accrued 7,800 hours of flying time, with about 600 hours on the Extra EA 300L, of which 18.5 hours were flown within the previous 90 days.
Aircraft information
G1850
The Magni M16C Tandem Trainer is a 2-seat gyroplane with fixed tricycle landing gear (Figure 4). A 4‑cylinder piston engine drives a 3-bladed pusher propeller, with an unpowered rotor to develop lift. The gyroplane has a pre-rotation system linking the engine to the rotor which, when engaged, can drive the rotor to start it spinning without needing forward motion.
The Magni M16C is 4.7 m long, 2.7 m high (fuselage about 1.5 m high), and 1.8 m wide, with a rotor diameter of about 8.5 m. An external landing light was fitted to the front of the fuselage with strobe lights fitted to each side of the fuselage and one on the rear of the mast.
The front seat was instrumented for the pilot in command and was occupied by the student. The rear seat was not fitted with instrumentation but had flight controls, and was slightly higher than the front seat to improve forward visibility. Both seats were fitted with 4-point harnesses and both pilots were wearing them at the time of the accident.
Figure 4: G1850
Source: Airborne Flight Training
VH-IOG
The Extra EA 300L is a low-wing, 2-seat aerobatic monoplane with fixed tailwheel landing gear and the rear seat was instrumented for the pilot in command. A 6-cylinder piston engine drives a 3-bladed tractor propeller. VH-IOG was manufactured in Germany in 1999 and first registered in Australia in June 2005 (Figure 5).
The aircraft is about 7 m in length and 1.8 m high while on the ground with a wheel track of 1.8 m and a wingspan of 8 m. External navigation and strobe lights were fitted to the wingtips.
Figure 5: VH-IOG
Source: Inverted Downunder
Operational information
The gyroplane instructor planned for the student to perform several wheel balance exercises to teach the student the correct pitch attitude for take-off, and the exercise included many similar aspects of a normal take-off. The United States Federal Aviation Administration (FAA) Rotorcraft Flying Handbook[4] described a normal gyroplane take-off as follows:
The normal takeoff for most amateur-built gyroplanes is accomplished by prerotating to sufficient rotor r.p.m. to prevent blade flapping and tilting the rotor back with cyclic control. Using a speed of 20 to 30 m.p.h., allow the rotor to accelerate and begin producing lift. As lift increases, move the cyclic forward to decrease the pitch angle on the rotor disc. When appreciable lift is being produced, the nose of the aircraft rises, and you can feel an increase in drag. Using coordinated throttle and flight control inputs, balance the gyroplane on the main gear without the nose wheel or tail wheel in contact with the surface. At this point, smoothly increase power to full thrust and hold the nose at takeoff attitude with cyclic pressure. The gyroplane will lift off at or near the minimum power required speed for the aircraft.
The instructor stated that if the student obtained the correct pitch attitude, the gyro would lift‑off briefly, before the instructor would take control and land on the runway, turn around, backtrack towards the runway 07 threshold, and repeat.
The instructor also stated that during the acceleration phase of the wheel balance exercise, the workload was high due to the multi-tasking required in monitoring the gyroplane’s attitude, the student’s flight control inputs, and the gyroplane’s response.
The student stated that during the acceleration phase of each wheel balance exercise, they glanced down occasionally to look at the cockpit instrumentation, but their focus was primarily on looking out of the aircraft and monitoring the gyroplane’s pitch attitude.
Meteorological information
The weather at Lake Macquarie Airport at the time of the accident was good with a light easterly wind, visibility greater than 10 km, and no cloud over the airport.
At the time the Extra’s pilot was taxiing towards the runway from the apron (heading north), the sun was positioned at about the 10 o’clock (300°) position,[5] at an elevation of about 12°. This would have placed the sun in the pilot’s field of view while looking towards the runway 07 threshold (Figure 6). It is likely that the gyroplane would have been illuminated by the sun at this time. The Extra pilot stated that as there was a light wind, a take-off from runway 07 was preferable since the sun was getting low in the west making it difficult to look in that direction. The pilot stated that they were wearing a tinted helmet visor, which would have reduced sun glare.
Figure 6: VH-IOG turning left to backtrack runway 07
Source: Airport operator
While the gyroplane was accelerating towards the Extra on runway 07 during the seventh and final wheel balance exercise, the sun was positioned behind the gyroplane at about the 8 o’clock position. The Extra was likely illuminated by the sun while backtracking along the runway towards the gyroplane.
Airport information and procedures
Lake Macquarie Airport was an aircraft landing area,[6] located about 20 km southwest of Newcastle, New South Wales. It had an elevation of 5 ft above mean sea level, and a single, sealed 880 m long and 11 m wide runway designated 07/25, with trees lining each side.
As a non-controlled airport, separation between aircraft was maintained by ‘alerted see-and-avoid’ principles guided by Civil Aviation Safety Authority (CASA) advisory circulars[7]. Unalerted see‑and‑avoid relies on a pilot or crew visually detecting other aircraft without the assistance of other aids or information. This visual detection can be improved through pilots being alerted to an aircraft’s presence by radio, electronic systems, or other means (alerted see‑and-avoid).
At Lake Macquarie Airport, the carriage and use of a radio was required by the airport operator for all operating aircraft. Pilots were required to broadcast their position and intention so that nearby traffic would have an awareness of their aircraft and be able to plan or act accordingly.
All 3 pilots were familiar with the airport operations and had operated at Lake Macquarie for many years. Both aircraft were on the correct CTAF frequency before the accident, with all pilots having 2-way communications with other aircraft. None of the pilots reported hearing the other aircraft’s radio calls. The gyroplane pilots could not recall whether they had made a rolling call at the start of the final wheel balance exercise.
The Extra pilot reported that once they had taxied clear of the apron toward the hold point line, there was nothing obstructing their view of the runway 07 threshold other than the lighting conditions. The gyroplane instructor similarly reported no limitations with visibility of the entire runway when viewed from the runway 07 threshold.
The Extra pilot stated that there had been historically poor radio usage at the airport, and that they needed to use visual lookout ‘aggressively’ and not rely on radio communications. The gyroplane instructor considered radio to be a secondary means of collision avoidance to visual lookout.
Limitations of see-and-avoid
The see-and-avoid principle has been an effective defence in preventing aircraft collisions, but has several limitations (ATSB, 1991).
Workload
See-and-avoid can only be effective when the pilot is looking outside the cockpit. However, many tasks require pilots to direct their attention inside the aircraft, particularly when conducting operations and tasks that involve a high workload.
There was an opportunity for the Extra pilot to become aware of the gyroplane while they were on the Extra’s wing preparing the passenger’s seat, when they looked up briefly toward the gyroplane turning around on the runway. However, the Extra’s pilot recalled being unaware of any other operations being conducted at the airport while on the apron preparing the passenger for the flight. It is possible that the pilot’s focus on preparing the aircraft and passenger for flight resulted in them not detecting the gyroplane despite appearing to look towards it.
Although the Extra had occupied the runway for about 30 seconds before the gyroplane pilots saw the aircraft, the gyroplane pilots’ focus on other traffic in the runway environment was probably limited due to the complex training exercise being conducted. The instructor and student’s attention was primarily focused on the gyroplane’s motion and attitude to ensure the exercise was being conducted appropriately.
Visual search
In daylight, a pilot must look almost directly at an object to see it and it is possible for a pilot to look past an object if they do not see it directly. An FAA advisory circular recommended scanning the entire visual field outside the cockpit with eye movements of 10 degrees or less, with about a second spent on each 10 degree sector, to ensure effective detection of conflicting traffic.[8]
It was estimated that the Extra pilot would have spent about 10 seconds on their visual lookout which included viewing both ends of the runway and associated approaches. While the Extra’s pilot was approaching the runway from the apron, the runway 07 environment would have been captured in a sector about 30 degrees horizontal by 10 degrees vertical. This suggests that the Extra pilot would have required at least 3 seconds for an effective visual scan of the runway (without accounting for any other factors). While the pilot probably spent at least that length of time viewing the runway 07 environment, there were other factors that likely affected their visual scan and their ability to detect the gyroplane in that time.
Cockpit visibility
Items such as window pillars, sun visors, and front seat occupants may impact on the pilot’s ability to see an aircraft. The FAA Airplane Flying Handbook[9] described the reduced forward visibility of tailwheel aircraft:
In the normal nose-high attitude, the engine cowling may be high enough to restrict the pilot’s vision of the area directly ahead of the airplane while on the ground. Consequently, objects directly ahead are difficult, if not impossible to see...In taxiing such an airplane, the pilot should alternately turn the nose from one side to the other (zigzag) or make a series of short S-turns. This should be done slowly, smoothly, positively, and cautiously.
The pilot reported that the Extra EA 300L had limited visibility from inside the cockpit between 11‑1 o’clock directions while on the ground. Their usual procedure at Lake Macquarie Airport was to undertake a ‘zig-zag’ manoeuvre at the half-way point of the runway to allow them to see the runway environment and ensure the final approach was clear of traffic. The manoeuvre was only performed once as the narrow runway required the aircraft to slow down significantly. On this occasion, the accident occurred before the Extra had reached the half-way point on the runway.
Threshold for acuity
The eye’s ability to recognise an object also depends on the relative size of the object and an approaching aircraft might be too small to be seen. Studies have estimated the size an object needs to be for it to be sighted, with estimations of visual angle varying from about 0.02° to detect features of an alphabet letter (Howett, 1983), to at least 0.2° (NTSB, 1988) to reasonably detect an overall object. However, visual acuity varies widely across the retina of the eye and therefore, these values are only of relevance when looking directly at an object. Additionally, these observations were conducted under certain conditions, for example high object contrast with the background and moderate illumination (Howett, 1983), while the particular conditions experienced by the pilots involved in this occurrence were likely different.
With the Extra’s pilot at the hold point line and the gyroplane at the runway 07 threshold lined up with the runway, the estimated angular size of the gyroplane’s fuselage including landing gear would have been between 0.11° (height) and 0.14° (width). If the gyroplane pilots were at the runway 07 threshold and looked towards the runway 25 end with the Extra facing them on the runway, the estimated angular size of the Extra’s fuselage would have been about 0.14° (height and width). While the angular size of the Extra’s wingspan and the gyroplane’s rotor would be larger, these were both thin making them difficult to detect at such a distance compared to each aircraft’s fuselage.
Background features
Detecting an aircraft can become more difficult against a complex background that has different colours, contours, and objects. Aircraft are more easily spotted if they have a high contrast with their background. Images taken from around the midpoint on the runway about 20 minutes after the accident (Figure 7) provided some indication of the background features present at the time of the accident:
The background behind the runway 07 threshold end had some small dark areas of shrub where the gyroplane’s white fuselage illuminated by the sun would have provided good contrast. However, the fuselage and background area covered by the shrub were small, and the light blue of the lake, and lighter terrain areas covered with haze in the distance, would have a presented a lower contrast difference with the white fuselage.
Behind the runway 25 threshold was a highway at the same elevation as the runway, which video footage showed was busy with traffic around the time of the occurrence, with trees illuminated by the sun behind the highway. Although the Extra’s yellow nose and spinner would have been illuminated by the sun during the wheel balance exercise, the background behind the Extra had the sideways motion of traffic at the same level as the Extra creating a more complex scene. In addition, the trees in the background were also illuminated by the sun potentially reducing the contrast of the nose and spinner as the Extra moved closer to the gyroplane.
Figure 7: background features at runway ends
Source: Inverted Downunder
Other factors affecting visibility
In regard to aircraft lighting, research has shown that lights are generally ineffective in daylight at making an aircraft more visible, especially against bright sky backgrounds and can be less conspicuous than the aircraft itself, but may make aircraft more visible against terrain or in conditions of low light. The Extra’s strobe lights were off while the aircraft was backtracking runway 07. The gyroplane strobe lights were on at the time of the accident and the landing light was off.
Glare occurs when unwanted light enters the eye. Glare can come directly from the light source or can take the form of veiling glare, reflected from crazing or dirt on the windscreen. The Extra’s pilot reported that the cockpit canopy was cleaned between flights and had some scratches as it was the original canopy fitted from manufacture. Although the pilot was wearing a sun visor to reduce glare, the sun would have been in the pilot’s field of view while looking towards the runway 07 threshold before entering the runway. The associated glare, which may have been exacerbated by the cockpit canopy, would have probably reduced the pilot’s ability to detect the gyroplane.
Additionally, it is difficult to see another aircraft when there is little relative motion between one aircraft and the other, such as when they are moving towards the same location in space. There was little relative movement between the 2 aircraft while (a) the gyroplane pilots were accelerating towards the backtracking Extra and (b) the gyroplane was positioned near the runway 07 threshold while the Extra pilot was visually looking towards that location before turning onto the runway.
Recorded data
Airport video footage from several locations captured the Extra pilot’s pre-flight activities, taxi, and backtrack towards the runway 07 threshold. The footage also showed segments of the gyroplane’s wheel balance exercises when in view from around the middle of the runway towards the runway 25 threshold. Footage of the runway 07 threshold up to the runway midpoint was not captured by any available video camera.
CTAF radio broadcasts were not recorded at Lake Macquarie Airport. Of the airports that operated on the same CTAF, Warnervale Airport (28 km south-west of Lake Macquarie Airport) was the only airport that recorded radio transmissions. Due to distance and line-of-sight limitations, radio calls on or near the ground at Lake Macquarie were not normally received at Warnervale Airport. The ATSB reviewed recorded radio calls from Warnervale while both the Extra and gyroplane were operating at Lake Macquarie Airport, however, no radio calls from either aircraft were recorded. No recorded data was available from either aircraft.
Safety analysis
Radio alerting
The gyroplane student pilot recalled making backtracking radio calls when turning around at the end of every wheel balancing exercise. However, the final backtracking call was made before the Extra pilot had turned the aircraft’s radio on, and therefore, they would not have heard this radio call. Additionally, the gyroplane pilots could not recall making a rolling call at the commencement of the final wheel balancing exercise prior to the accident, and there were no other sources of evidence to assist in establishing whether this call was made. In any event, the Extra pilot reported that they did not hear any call.
The Extra pilot reported making 2 radio calls before entering the runway. However, for reasons that could not be determined, the gyroplane pilots reported that they did not hear these calls. Consequently, neither aircraft’s pilots were alerted to the other’s presence over the radio and therefore, aircraft separation became solely reliant on each aircraft’s pilots seeing each other.
Visual search
The gyroplane was operating on the runway for about 11 minutes while the Extra pilot was on the apron preparing for the flight. During this time, the gyroplane was primarily on an area of the runway some distance from the pilot and not directly in sight, limiting the Extra pilot’s ability to detect it during this time.
The Extra pilot did not sight the gyroplane before entering the runway. The gyroplane pilots also did not sight the Extra at the start of their seventh and final wheel balance exercise, or while accelerating on the runway until a collision was imminent. While the reasons for this could not be determined, there were likely many common factors that reduced the ability of the pilots to identify each other such as the small angular size of each aircraft, the complex and cluttered background with reduced contrast difference, and the minimal relative movement between each aircraft.
The effectiveness of the Extra pilot’s visual scan was likely also affected by sun glare before entering the runway, and the tailwheel configuration of the aircraft which limited forward visibility while backtracking. The gyroplane pilots were likely also influenced by the higher workload associated with the training exercise, which probably reduced their available attention for identifying conflicting aircraft.
Findings
ATSB investigation report findings focus on safety factors (that is, events and conditions that increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’ (that is, factors that did not meet the definition of a contributing factor for this occurrence but were still considered important to include in the report for the purpose of increasing awareness and enhancing safety). In addition ‘other findings’ may be included to provide important information about topics other than safety factors.
These findings should not be read as apportioning blame or liability to any particular organisation or individual.
From the evidence available, the following findings are made with respect to the collision with terrain involving Magni M16C Tandem Trainer gyroplane, G1850, while avoiding Extra EA 300L, VH‑IOG.
Contributing factors
Before entering the runway, the pilot of VH-IOG did not see G1850 occupying the runway and subsequently backtracked towards G1850. As VH-IOG was a tailwheel aircraft, the pilot was unable to sight G1850 while backtracking.
While accelerating on the runway, the instructor and student in G1850 did not see VH-IOG backtracking towards them until a collision was imminent. While manoeuvring to avoid a collision, G1850 collided with terrain.
Safety actions
Whether or not the ATSB identifies safety issues in the course of an investigation, relevant organisations may proactively initiate safety action in order to reduce their safety risk. The ATSB has been advised of the following proactive safety action in response to this occurrence.
Safety action by Lake Macquarie Airport
In May 2023, the airport operator released a bulletin reminding all operators based at Lake Macquarie Airport of several aspects of safe operational practice highlighted by this event, including that:
aircraft should stop forward motion at the hold point line (or equivalent for helicopters) to ensure a good lookout prior to entering the runway environment
pilots are to ensure they know and use correct radio terminology while operating at the airport and to broadcast their intentions
although radio discipline was required, it cannot be relied upon for safety, and that the visual lookout was paramount
for operations involving a backtrack for runway 07, aircraft should turn through 90° in the turning node at the far end, stop to lookout, then broadcast a radio call on lining up
the runway should only be occupied for the minimum time required to either taxi, take off, or land.
The airport operator also advised that:
the hold point line at the apron end of the runway (near the runway 25 threshold) had been repainted and a hold line also painted at the runway 07 end
CTAF radio recording equipment was purchased and anticipated to be installed in February 2024. This will ensure all communications can be reviewed periodically, and in the event of an incident.
Safety action by Inverted Downunder
The operator of VH-IOG advised the ATSB that operational procedures were updated to include requirements for:
a ground employee to have a hand-held radio, switched on and in reach for all operations, and to monitor any departure and arrival radio calls
pilots to stop at the hold point before entering the runway for departures.
Safety action by Australian Sport Rotorcraft Association
The Australian Sport Rotorcraft Association (ASRA) advised the ATSB that, in response to this accident and other previous sport rotorcraft accidents, ASRA intends to replace the one-off human factors exam, which is completed as a requirement of the ASRA pilot certificate, with an updated exam to be completed recurrently as part of each biennial flight review.
Sources and submissions
Sources of information
The sources of information during the investigation included the:
pilot and passenger of the VH-IOG
instructor and student of G1850
VH-IOG operator photos
New South Wales Police Force photos
CCTV footage from Lake Macquarie Airport and Westpac Rescue Helicopter Service
Howett, G. L. (1983), Size of letters required for visibility as a function of viewing distance and observer visual acuity (National Bureau of Standards Technical Note 1180).
National Transport Safety Board (1988), Aircraft Accident Report - Midair Collision of Skywest airlines Swearingen Metro II, N163SW, and Mooney M20, N6485U, Kearns, Utah, January 15, 1987.
Submissions
Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. That section allows a person receiving a draft report to make submissions to the ATSB about the draft report.
A draft of this report was provided to the following directly involved parties:
Pilot of VH-IOG
instructor and student of G1850
operators of VH-IOG and G1850
Lake Macquarie Airport
the Australian Sport Rotorcraft Association (ASRA)
the Civil Aviation Safety Authority (CASA).
Submissions were received from:
instructor and student of G1850
operator of G1850.
The submissions were reviewed and, where considered appropriate, the text of the report was amended accordingly.
Purpose of safety investigations
The objective of a safety investigation is to enhance transport safety. This is done through:
identifying safety issues and facilitating safety action to address those issues
providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.
It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.
Terminology
An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.
Publishing information
Released in accordance with section 25 of the Transport Safety Investigation Act 2003
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[1] Runway numbers represent the magnetic heading closest to the runway orientation (for example, runway 25 is oriented 250° magnetic while the reciprocal runway 07 is oriented 070º magnetic).
[2] An airport ground procedure which involves the use of any portion of a runway as a taxiway for an aircraft to taxi in the opposite direction from which it will take off or has landed.
[3] ASRA is a national sport and recreational association, representing people with an interest in building and flying gyroplanes. Under Civil Aviation Safety Authority (CASA) accreditation, ASRA administers sport gyroplanes through the certification of pilots and the listing of gyroplanes in Australia.
[5] O’clock: the clock code is used to denote the direction of an aircraft or surface feature relative to the current heading of the observer’s aircraft, expressed in terms of position on an analogue clock face. For example, twelve o’clock is ahead while an aircraft observed abeam to the left would be said to be at 9 o’clock.
[6] An aircraft landing area is an airfield that has not been certified by CASA. These airfields are non-controlled, unregulated facilities. It is the responsibility of pilots and operators to determine whether these airfields are suitable for use.
Section 21 (2) of the Transport Safety Investigation Act 2003 (TSI Act) empowers the ATSB to discontinue an investigation into a transport safety matter at any time. Section 21 (3) of the TSI Act requires the ATSB to publish a statement setting out the reasons for discontinuing an investigation. The statement is published as a report in accordance with section 25 of the TSI Act, capturing information from the investigation up to the time of discontinuance.
Overview of the investigation
The occurrence
On 3 April 2023, the ATSB commenced a transport safety investigation into a fatal accident involving a Piper Aircraft Corp PA-28-180 aircraft, registered VH-PXR, about 26 km west of Lakeside Airpark, Queensland.
On 2 April 2023, at about 1530 local time, the pilot and passenger departed Natal Downs Station for a private flight to the Lakeside Airpark (Figure 1). The automatic dependent surveillance-broadcast data recorded the aircraft climbing to, and cruising between 6,000 ft and 6,500 ft above mean sea level while tracking easterly towards the Clarke Ranges. At about 1633, the aircraft was descended and then maintained an altitude between 2,000 ft and 2,500 ft. At about 1651, when in the vicinity of high terrain, the aircraft was turned onto a south-easterly direction for 1 minute. The final recorded position was about 250 m north-north-east of the accident site at about 2,150 ft (about 250 ft above ground level) (Figure 2).
Figure 1: Map with key locations and flight path (red)
Source: Google Earth and Airservices Australia, annotated by the ATSB
Figure 2: Last recorded flight path
Source: Google Earth, annotated by the ATSB
When the aircraft did not arrive at the Lakeside Airpark at the expected time, a search and rescue operation commenced. The following day, the aircraft wreckage was located on a steep slope at 1,913 ft. The pilot and passenger were fatally injured and the aircraft was destroyed.
Pilot information
Experience and qualifications
A review of records established that the pilot did not hold a Civil Aviation Safety Authority (CASA) aeroplane pilot’s licence (either a Recreational Pilot Licence or Private Pilot Licence) required to conduct the flight. The pilot also did not hold a Recreational Aviation Australia pilot certificate.
Records from the flying school where the pilot trained showed that they had completed 30.4 hours of flight instruction (25.4 hours dual and 5.0 hours solo) between November 2021 and November 2022. This included 2.9 hours on the Piper PA-28-180 aircraft type. During this time, the pilot completed the practical requirements to obtain a CASA recreational pilot licence but had not completed the flight or theory tests required to have the licence issued. It was reported by the flying school that the pilot intended to continue with training to attain a CASA Private Pilot’s Licence (Aeroplane), and this was the reason no testing had been completed. The training records also showed that the pilot had completed one navigation theory lesson towards this licence. No further records of flying training or other flying experience was available.
The pilot became the registered owner of VH-PXR in November 2022. The ATSB could not determine how many hours experience the pilot had in the aircraft. Information obtained by the ATSB detailed that the pilot had flown around the area around Natal Downs station in the aircraft. In addition, the automatic dependent surveillance-broadcast data recorded a previous return flight in the aircraft from Natal Downs Station to Lakeside Airpark about 1 week prior to the accident.
In suitable weather conditions, the planned flight from Natal Downs Station to Lakeside Airpark could have been flown in visual flight rules[1] conditions by a pilot holding a CASA Recreational Pilot Licence with a navigation endorsement.
Medical information
The pilot was issued with a Class 2 Aviation Medical Certificate in January 2023. The ATSB reviewed the pilot’s aviation medical records, which noted that they had previous, and ongoing medical conditions. The ATSB corresponded with CASA, who advised that they had considered this information in the issue of the pilot’s medical certificate. They had also conducted a post‑accident review of the pilot’s medical records and remained satisfied that the pilot met the requirements for the issue of the certificate.
Aircraft information
VH-PXR was a Piper Aircraft Corp PA-28-180 Cherokee aircraft, first registered in Australia in August 1968. A periodic inspection was carried out and a maintenance release issued on 24 October 2022 at 10,861.6 hours’ time-in-service. The aircraft was approved for instrument flight rules[2] operation, however, at the time of the accident it was restricted to day visual flight rules only until instrument lighting and glideslope defects were rectified.
The ATSB acquired evidence the pilot had completed maintenance on the aircraft’s pitot-static mast in February 2023 to clear blockages. They did not hold an aircraft maintenance engineer licence or authorisation to perform or certify for maintenance on the aircraft. This type of maintenance could lead to erroneous indications of the airspeed indicator, altimeter, and vertical speed indicator. It could not be determined if this contributed to the accident.
Meteorological information
The flight departed in good conditions suitable for visual flight. However, as was forecast, the conditions deteriorated as the aircraft approached the Clarke Ranges. Information from the Bureau of Meteorology for the accident area (within the Clarke Ranges) indicated that the forecast for all heights above mean sea level was:
generally broken cloud[3] between 2,000 ft and 6,000 ft
scattered showers of rain with broken cloud base of 1,000 ft and visibility reducing to 3,000 m
isolated thunderstorms with bases of 1,000 ft and visibility reducing to 1,000 m.
The conditions over these ranges and toward the coast included significant low cloud, rain, and thunderstorms. All these phenomena led to reduced visibility. Immediately prior to the accident, the weather radar recorded rain in the area.
Images and video taken during the flight showed broken cloud ahead, with the base below the altitude of the aircraft. The ranges where the accident site occurred were obscured by low cloud, with rain visible (Figure 3).
Figure 3: Image taken in-flight of the weather conditions ahead
Source: Supplied
Terrain
The flight was initially conducted over the relatively flat terrain of inland Queensland, with elevations generally ranging between 500 ft and 1,500 ft. The Clarke Range separated the inland areas from the low and flat coastal plains near the destination, Lakeside Airpark, for about 55 km along the intended route. Within the Clarke Range, the topography was substantially more rugged and elevated than the coastal or inland areas, rising in excess of 3,200 ft. The accident occurred within this area at an elevation of 1,913 ft.
Site and wreckage information
Due to the terrain, the ATSB did not attend the accident site. However, photographs and videos were obtained from Queensland Police and the Australian Maritime Safety Authority Joint Research Co-ordination Centre, and examined by the ATSB (Figure 4). Observations of the accident site included:
About 80 m prior to the wreckage, a number of trees sustained damage. This damage was shown to have an increasing angle down towards the wreckage.
The aircraft collided with terrain on a steep slope, and the wreckage was observed to be inverted. It was unknown if the aircraft collided with terrain inverted or became inverted during the accident sequence.
There was minimal spread of the wreckage, and the wings, fuselage, and tail were in their expected positions relative to the structure of the aircraft.
The leading edge of the right wing sustained damage consistent with a tree strike.
The forward fuselage was destroyed by fire.
The propeller was found intact, and showed impact marks and bending consistent with the engine producing power at the time of impact.
Consideration of these factors suggested that an in-flight break-up, engine failure or fuel exhaustion were unlikely to be contributory to the accident. The relatively contained wreckage was representative of a low speed, high angle of attack impact with the ground.
Figure 4: Aircraft wreckage
Source: Queensland Police Service
Safety message
This accident highlights the importance of following the standards for the operation and maintenance of aircraft to ensure the safety of flight. It further demonstrates that weather continues to remain one of the most significant causes of accidents in general aviation. The often‑fatal outcomes of these accidents are usually all the more tragic as they are avoidable. Despite the dangers of visual flight rules pilots flying into instrument meteorological conditions being well recognised, this continues to be a recurring factor in aircraft accidents and has been the focus of numerous previous ATSB reports and publications.
The ATSB publication Avoidable Accidents No. 4, Accidents involving Visual Flight Rules Pilots (VFR) in instrument Meteorological Conditions (IMC) found that weather alone is never the only factor affecting pilot decisions that result in these events. Investigations consistently highlight that conducting thorough pre-flight planning is the best defence against flying into deteriorating weather. The ATSB encourage all pilots, no matter what their experience level, to develop the knowledge and skills required to avoid unintentional operations into adverse weather. This could be aided by having alternate plans in case of unexpected changes in weather, making timely decisions to turn back, divert or hold in an area of good weather, and using a ‘personal minimums’ checklist to help clearly identify risk factors.
Reasons for the discontinuation
The Civil Aviation Safety Authority have put in place regulations designed to ensure pilots are properly trained and qualified to manage challenges likely to be encountered during flying operations. This includes training intended to teach pilots to identify and manage situations presented by adverse weather, both at the pre-flight planning phase and during flight. However, when pilots operate outside these rules, they remove the built-in safety defences. On that basis, the ATSB determined that there was limited safety benefit in continuing to direct resources at this investigation when compared with other priorities and elected to discontinue this investigation.
[1] Visual flight rules (VFR): a set of regulations that permit a pilot to operate an aircraft only in weather conditions generally clear enough to allow the pilot to see where the aircraft is going.
[2] Instrument flight rules (IFR): a set of regulations that permit the pilot to operate an aircraft in instrument meteorological conditions (IMC), which have much lower weather minimums than visual flight rules (VFR). Procedures and training are significantly more complex as a pilot must demonstrate competency in IMC conditions while controlling the aircraft solely by reference to instruments. IFR-capable aircraft have greater equipment and maintenance requirements.
[3] Cloud cover: in aviation, cloud cover is reported using words that denote the extent of the cover – ‘broken’ indicates that more than half to almost all the sky was covered.
On 4 April 2023, the pilot of a Robinson R44 Raven II helicopter, registered VH-WLH, was conducting aerial mustering operations on at Bingegang, Queensland (about 60 km south-east of Middlemount). The pilot was the only person on board.
While the pilot was reportedly flying to look for straggling cattle the helicopter struck an aerial powerline and collided with terrain. The pilot was fatally injured and the helicopter was destroyed by post-impact fuel-fed fire.
What the ATSB found
The pilot had an operational reason to be in the area at low level at the time of the accident. There was no evidence of pre-existing helicopter defects and the terrain was generally suitable for a landing had an in-flight emergency arisen.
The pilot was reportedly familiar with the property and knew that there was a powerline running across it, although it was not possible to conclusively determine the level of awareness they had of the wire’s presence and location during the flight. The ATSB concluded that the pilot likely lost awareness of, and did not see, the unmarked aerial powerline during low-level aerial mustering.
The powerline was not marked and nor was there a requirement to do so. The helicopter model was not able to be fitted with wirestrike protection equipment.
Safety message
This accident provides another reminder of the dangers posed by aerial powerlines during low-level mustering. There are limits to the extent to which operators can mitigate the risk of wirestrike during low-level operations near powerlines. Helicopter wirestrike protection (WSPS) can provide a last line of defence in the event of a wirestrike. Some aircraft selected for aerial agriculture operations can be configured to include WSPS. However, this technology is not currently available on smaller helicopters such as the Robinson R44.
The ATSB has released, in association with the Aerial Application Association of Australia (AAAA), an educational booklet, Wirestrikes involving known wires: A manageable aerial agriculture hazard (AR-2011-028). This booklet contains numerous wirestrike accidents and lessons learned from them.
Electrical power and telecommunications companies in Australia can mark powerlines that are identified as a hazard for low-level flying operations and some have a safety scheme to reduce the costs to property owners.
The investigation
Decisions regarding the scope of an investigation are based on many factors, including the level of safety benefit likely to be obtained from an investigation and the associated resources required. For this occurrence, a limited-scope investigation was conducted in order to produce a short investigation report, and allow for greater industry awareness of findings that affect safety and potential learning opportunities.
The occurrence
On 4 April 2023, the pilot of a Robinson R44 Raven II helicopter, registered VH-WLH, was conducting cattle mustering operations on a private property at Bingegang, Queensland (about 60 km south-east of Middlemount), owned and operated by the pilot’s family business. The pilot was the only person on board and was reported to be familiar with the property. The weather was clear.
Mustering commenced early in the morning and according to witnesses the pilot took a 60–90 minute break before recommencing at about 1000. At about 1110, after mustering a large mob of cattle into a holding paddock, the pilot flew back to one corner of the lot to look for stragglers. The pilot then radioed for workers on the ground to help with further mustering.
As the workers approached, they saw a plume of smoke and were unable to contact the pilot via radio. They then saw that the helicopter had struck a single-strand aerial powerline and collided with terrain. The wreckage was on fire. The pilot was unresponsive and the workers were unable to remove the pilot due to the increasing intensity of the fire.
The pilot had been fatally injured and the helicopter was destroyed by post-impact fire.
Context
Personnel information
The pilot held a private pilot licence with a class rating for single-engine helicopters and a helicopter low-level operational rating. The pilot held a class 2 civil aviation medical certificate which included the requirement for distance vision correction lenses to be worn and reading correction lenses to be available. It was reported that the pilot always wore glasses, was wearing them on the day of the accident, and that they knew of the presence of the powerline on the property.
Aircraft information
The helicopter was a Robinson R44 Raven II, serial number 14253, manufactured in the United States in 2018 and registered in Australia on 30 October 2018. It was issued with a certificate of airworthiness in the normal category on 16 November 2018.
The R44 is a single-engine, light utility and training helicopter with a semi-rigid, two-bladed main rotor, a two-bladed tail rotor and skid type landing gear. It has an enclosed cabin with two rows of side-by-side seating for a pilot and three passengers. The pilot sat on the right side, and extensive windows at the front of the helicopter afforded generally excellent visibility ahead. The accident helicopter was being flown with the doors fitted.
A wirestrike protection system (WSPS) was not fitted to the accident helicopter. In general, smaller helicopters such as Robinson R22 and R44 series had no structural hard points to fit a wirestrike protection system, were too light, and in many instances travel too slowly for a WSPS to be effective.[1]
Site information
Figure 1 shows an overview of the accident site. The powerline, a single-wire earth return (SWER) wire that ran across the property, was not marked and there was no requirement within the applicable aviation regulations, Australian Standards or elsewhere to do so. The wire was estimated to be at a height of 5.6 m at the point of impact.
The terrain was clear to the right of the helicopter’s flightpath, and there were trees taller than the wire height that would have obscured the wire and pole on the left side.
Figure 1: Accident site
Source: Google, Queensland Police. Annotated by the ATSB
The helicopter impacted terrain left side down and yawing to the right about 90 m beyond the point of contact with the wire and facing back towards the wire. There was insufficient evidence available to determine the angle and speed of impact with the ground.
Visibility of powerline
Queensland Police officers later returned to the accident site to conduct a simulation using a remotely piloted aircraft system (RPAS) of the helicopter’s approximate flight path and height prior to striking the powerline assuming that it had not turned. The simulation was conducted in conditions similar to those on the day of the accident. Images from the RPAS simulating what the pilot would have seen when approaching the wire showed the wire was difficult to distinguish from the background and the left pole was obscured by trees (Figure 2).
Figure 2: RPAS simulation of flight path
Source: Queensland Police, annotated by the ATSB
Wreckage information
The ATSB examined the aircraft wreckage after it was moved to a secure facility by Queensland Police.
The examination of the wreckage indicated that the impact with terrain was likely not survivable. The helicopter’s cockpit, systems and engine were severely damaged by the impact and post-impact fire. Within the limitations of the available evidence, there were no indications of pre-flight defects, in-flight fire or birdstrike.
The examination found that the wire was struck between the helicopter’s nose and the upper surface of the skids. Additionally, the wire marks on the upper surface of both skids were similar, and in conjuction with the position of the wreckage indicated the helicopter was travelling about perpendicular to the wire.
During the accident sequence, the rotor struck and separated the tail boom. The nature of this damage, and other evidence, indicated that the rotor had high energy at the time.
Marks on the left oil cooler indicated that the engine and ring gear were rotating at the time of impact. Other impact marks indicated that the engine stopped rotating during the impact sequence.
The helicopter’s warning light filaments, including a carbon monoxide warning, were consistent with them not being illuminated at impact.
The helicopter was fitted with a bladder fuel tank, which was breached during the accident sequence. Due to the intense fire, it was not possible to assess how the tank was breached.
Maintenance information
The helicopter’s most recent periodic (100-hourly) inspection was carried out on 6 September 2022, at 660.6 hours in service, after which a maintenance release was issued. A review of all previous maintenance releases identified no discrepancies or significant defects. The most recent maintenance (a tail rotor blade inspection) was carried out at 674.1 hours, on 6 January 2023.
At each periodic maintenance inspection, engine cylinder compression checks were carried out. The tests resulted in satisfactory compression. However, during the most recent test (at 660.6 hours in service), the variation in compression levels was at the lower limit (10–15 psi) of where a re-test should be made within 10 engine operating hours (no later than 670.6 hours in service). There was no record that this was carried out, however, the time in service at the time of the accident could not be determined as the maintenance release was not found and was likely destroyed in the post-impact fire.
Medical and pathological information
A toxicological examination showed the pilot did not have elevated levels of carbon monoxide at the time of the accident and tests for other substances likely to have an effect on performance were negative.
Witnesses reported that the pilot was wearing the helicopter’s three-point harness. The pilot was not wearing a helmet.
A final post-mortem examination report was not available at the time of publication, however, the autopsy certificate for the pilot recorded the cause of death as chest injuries resulting from the accident.
Safety analysis
Within the limitations of the available evidence, there were no indications of pre-impact defects, in-flight fire or birdstrike. Damage to the wire and helicopter were consistent with a wirestrike at a height of about 5.6 m.
The pilot had an operational reason to be in the area at low level at the time of the accident. The pilot was reportedly familiar with the property, which was also owned and operated by the pilot’s family business, and knew that there was a powerline running across it, but it was not possible to conclusively determine the level of awareness they had of the wire’s presence and location during the flight. However, the wire was unmarked and would have been very difficult to see from the air as it was partially obscured by large trees to the left of the helicopter’s flight path and in the distance, and combined with the undulating terrain, deprived the pilot of critical visual cues. Further, the task of visually scanning for cattle that had been separated from the larger mob was a potential distraction. It is therefore likely that any awareness the pilot had of the wire was lost during the flight, and the pilot did not see it at all or in time to avoid the wirestrike.
Helicopter wirestrike protection (WSPS) can provide a last line of defence in the event of a wirestrike. Some aircraft selected for aerial agriculture operations can be configured to include WSPS. However, this technology is not currently available on smaller helicopters such as the R44.
Wreckage examination indicated that the fatal injuries sustained by the pilot probably would not have been prevented through the use of a helmet, and the pilot was wearing a three-point harness which reduces the likelihood of upper body injuries. However, in low-level operations where the risk of an accident is higher, options to improve accident survivability include the wearing of a helmet and the installation and use of a five-point harness.
Findings
ATSB investigation report findings focus on safety factors (that is, events and conditions that increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’ (that is, factors that did not meet the definition of a contributing factor for this occurrence but were still considered important to include in the report for the purpose of increasing awareness and enhancing safety). In addition ‘other findings’ may be included to provide important information about topics other than safety factors.
These findings should not be read as apportioning blame or liability to any particular organisation or individual.
From the evidence available, the following findings are made with respect to the wirestrike and collision with terrain involving Robinson R44 II, VH-WLH on 4 April 2023.
Contributing factors
The pilot likely lost awareness of and did not see an unmarked aerial powerline during low-level aerial mustering.
Other factors that increased risk
The powerline was partially obscured by trees and terrain, depriving the pilot of critical visual cues as to its presence.
Sources and submissions
Sources of information
The sources of information during the investigation included the:
Civil Aviation Safety Authority
Queensland Police Service
maintenance organisations for VH-WLH.
References
Australian Transport Safety Bureau 2006, Aviation Research and Analysis Report B2005/0055 Wire-strike Accidents in General Aviation: Data Analysis 1994 to 2004.
Submissions
Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. That section allows a person receiving a draft report to make submissions to the ATSB about the draft report.
A draft of this report was provided to the following directly involved parties:
the operator
Civil Aviation Safety Authority.
A submission was received from the operator. The submission was reviewed and, where considered appropriate, the text of the report was amended accordingly.
Purpose of safety investigations
The objective of a safety investigation is to enhance transport safety. This is done through:
identifying safety issues and facilitating safety action to address those issues
providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.
It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.
Terminology
An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.
Publishing information
Released in accordance with section 25 of the Transport Safety Investigation Act 2003
Ownership of intellectual property rights in this publication
Unless otherwise noted, copyright (and any other intellectual property rights, if any) in this report publication is owned by the Commonwealth of Australia.
Creative Commons licence
With the exception of the Coat of Arms, ATSB logo, and photos and graphics in which a third party holds copyright, this publication is licensed under a Creative Commons Attribution 3.0 Australia licence.
Creative Commons Attribution 3.0 Australia Licence is a standard form licence agreement that allows you to copy, distribute, transmit and adapt this publication provided that you attribute the work.
The ATSB’s preference is that you attribute this publication (and any material sourced from it) using the following wording: Source: Australian Transport Safety Bureau
Copyright in material obtained from other agencies, private individuals or organisations, belongs to those agencies, individuals or organisations. Where you wish to use their material, you will need to contact them directly.
[1] ATSB Aviation Research and Analysis Report B2005/0055 Wire-strike Accidents in General Aviation: Data Analysis 1994 to 2004 (Re-released September 2006).
On 17 March 2023, the pilot of a Cirrus SR22, registered VH-XGR, was conducting a private flight under the instrument flight rules from Southport, Queensland to Bankstown, New South Wales.
During the landing, the aircraft sunk onto the runway and bounced along the runway for about 5 seconds, then rapidly entered a steep climbing turn to the left. Having reached a maximum height of about 40 ft, the bank angle exceeded 90° and the aircraft dropped onto the left wing and nose.
When emergency services arrived at the site, the aircraft was upside down on the grass between the runways. The left wing had detached, and fuel was leaking from the right side. The pilot was strapped in and conscious but confined in the aircraft.
Once the site had been blanketed with fire suppression foam and the aircraft stabilised with step blocks, ambulance personnel were able to attend to the pilot. Rescue personnel stabilised the wreckage and used a reciprocating saw to cut the left side of the inverted fuselage to extricate the pilot.
When the pilot was extricated, their condition suddenly deteriorated they were taken to hospital in a critical condition and later died from injuries sustained in the accident.
During the rescue process the site commander was advised that the aircraft was equipped with a ballistic parachute. A Cirrus-qualified maintenance engineer then attended to render the ballistic system safe from inadvertent activation.
What the ATSB found
In the early stages of a go-around from an unstable landing, the pilot was unable to counter the substantial torque effect associated with high engine power, low airspeed, and high pitch angle, resulting in loss of control and collision with terrain.
The emergency responders were initially unaware that the aircraft was equipped with a ballistic parachute (CAPS) and initiated the recovery of the pilot with the system still armed. By not securing the CAPS, the risk of inadvertent rocket activation and injury was increased.
Cirrus Aircraft provided training, education, and placards to reduce the risk of inadvertent post‑accident actuation of the ballistic parachute (CAPS) rocket and associated injury. However, the training and education had limited reach, and the placards did not clearly communicate the danger or provide access to safety information.
The ATSB also identified an opportunity for Cirrus to enhance the safety benefit of their go-around related training and educational products, especially in regard to the SR22 models that were equipped with relatively high-power engines.
What has been done as a result
Cirrus Aircraft advised that they had enhanced the external CAPS placarding on 2 new models of aircraft (the SF50, and another in development) to align with current American Society for Testing and Materials (ASTM) standards. The SR2X series of aircraft (the SR20, SR22, and SR22T) were certified prior to the implementation of ASTM standards. At the time of writing, Cirrus was reviewing the possibility of enhancing the placard that was certified with SR2X.
During the draft report review process the ATSB sought input from Cirrus as to whether there was an opportunity to enhance the safety benefit of their go‑around training and educational products, especially in regard to the SR22 models that are equipped with relatively high-power engines during the landing phase.
Cirrus did not advise of any associated safety action.
Safety message
A go-around to recover from an unstable landing is more dynamic and presents a greater challenge than a go-around on approach. Although the procedure for go-arounds generally applies to both scenarios, it requires careful application when implemented in the landing phase.
Pilots of single-engine aircraft with relatively high-power engines, such as the Cirrus SR22, need to be aware of the potential for significant torque effect and loss of control associated with high engine power, low airspeed, and high pitch attitude.
The Cirrus Airframe Parachute System (CAPS) is credited with saving a number of lives but also presents a serious post-accident hazard when it has not been deployed and the aircraft is damaged. If the rocket is inadvertently activated, anyone in its path would be seriously or fatally injured. Cirrus Aircraft advises first responders that it is imperative that the presence of an airframe parachute system be identified as early as possible, and the system disabled to make it safer to work around.
The ATSB directs first responders/emergency services and airport operators to the Advisory Guide For First Responders: Cirrus First Responders (cirrusaircraft.com) to provide awareness and reduce the risk of inadvertent post-accident activation of CAPS and to the ATSB webpage ‘Hazards at aviation accident sites’.
Decisions regarding the scope of an investigation are based on many factors, including the level of safety benefit likely to be obtained from an investigation and the associated resources required. For this occurrence, a limited-scope investigation was conducted in order to produce a short investigation report and allow for greater industry awareness of findings that affect safety and potential learning opportunities.
The occurrence
On 17 March 2023, the pilot of a Cirrus SR22, registered VH-XGR, was conducting a private flight under the instrument flight rules[1] from Southport, Queensland to Bankstown, New South Wales.
The aircraft departed Southport at 1211 Eastern Standard Time[2] and tracked initially to the south‑west. After a couple of minutes, the pilot turned the aircraft onto a southerly heading for the relatively direct track to Bankstown. The pilot initially climbed the aircraft to FL 180[3] for a couple of minutes then descended to FL 160 for the remainder of the cruise phase of the flight. All of the flight parameters—track, altitude and groundspeed—indicated normal operation.
At 1504 Eastern Daylight-saving Time,[4] the pilot commenced descent and altered track slightly. There were other minor track changes, consistent with air traffic control (ATC) or airspace requirements, as the flight progressed towards visual flight rules (VFR)[5] reporting point Prospect Reservoir (Figure 1).[6]
Figure 1: Sydney VTC extract showing Prospect Reservoir in top left corner and Bankstown Aerodrome in lower middle of image
Source: Sydney VTC
At 1533, the aircraft was over Prospect Reservoir on descent through 1,900 ft and tracking towards Bankstown Airport (Figure 2). Shortly after, the pilot transmitted on the applicable Bankstown Tower frequency:
Bankstown Tower, Cirrus xray golf romeo (XGR), Prospect, 1,800, inbound with information November, and visual.
In response, the aerodrome controller (ADC) instructed XGR to:
Join final runway 11 Left[7] and report established at 3 miles. VFR traffic about 2 miles is a Tecnam. If you get a bit too close you can expect runway centre.
This was acknowledged by the pilot of XGR.
About 20 seconds later, the ADC advised XGR:
I’ll make that a plan now, join final for runway 11 Centre. Report established 3 miles. Traffic is that Tecnam ahead.
This was acknowledged by the pilot of XGR.
The ADC passed traffic information to the Tecnam with advice that the Cirrus would be overtaking to the right and to shift slightly to the left. This was followed by some traffic guidance to the pilot of XGR:
XGR suggest a slight right turn, the Tecnam is in about your one o’clock at 1 mile.
This was associated with a diversion of track slightly to the right for a minute and 15 seconds.
The pilot then turned left to align the aircraft for final approach to runway 11C. At this point (1535:19), the aircraft was 2.87 NM (5.3 km) from the runway threshold, slowing down through 106 kt groundspeed, and about to descend from 950 ft.
As XGR was being turned onto finals, the ADC advised:
XGR runway centre number 1. Additional traffic is a Diamond late right downwind in the training circuit [runway 11 Right].
This was acknowledged by the pilot of XGR.
At 1535:45, the ADC advised:
XGR runway centre cleared to land
This was promptly read back by the pilot of XGR:
Cleared to land on centre, XGR
That was the last communication with the pilot of XGR. At that point, XGR was 1.9 NM (3.5 km) from the threshold, on descent through 725 ft, and slowing down through 90 kt groundspeed.
As the approach continued, the groundspeed continued to slow until reaching a groundspeed of 60 kt while on descent through 350 ft. The groundspeed varied between 60 and 63 kts until the last data point recorded at 100 ft.
Figure 2: Track from Prospect reservoir to Bankstown Airport
Source: Google Earth, annotated by the ATSB
Although some witnesses noted the speed of the Cirrus was relatively slow, there were no reports of anything abnormal until the landing. The landing was observed by pilots on concurrent approaches to the adjacent runways, and the aerodrome controller. A security camera recorded imagery of the accident sequence.
The instructor in the right seat of the Tecnam (at about 200 ft on final for runway 11 Left) observed the Cirrus touchdown on the runway and bounce into the air to a height of about 10–20 ft. They advised that the aircraft appeared to be very slow, and it bounced again with low energy, with white dust evident from the tail area. It then started to veer to the right, pitched up violently and started to bank steeply to the left (towards runway 11 Left). Concerned about separation, the instructor initiated a go-around. The Cirrus came down on one wing and tumbled onto the roof, stopping quickly.
The instructor in the right seat of the Diamond (on short final for runway 11 Right) observed the Cirrus over the runway in a very high nose attitude and veering right. They advised that it then rolled sharply to the left, dropped the nose, and tracked over the grass between runways 11 Centre and 11 Left. The left wing impacted the ground first, followed by the nose, then flipped over onto the canopy.
The ADC was observing the Cirrus as it was about to touch down. They advised that they saw the aircraft pitch up and reach about 30–40 ft then roll to the left. As the aircraft was crossing over towards runway 11 Left, the ADC issued a safety alert to the Tecnam (1537:38). It appeared to the ADC that the aircraft was accelerating as the left-wing tip impacted the ground followed by the nose.
A camera mounted on the Bankstown Airport passenger terminal[8] recorded low resolution imagery of the accident sequence (Figure 3). It showed the aircraft sinking onto the runway, proceeding along the runway for about 5 seconds, then rapidly entering a steep climbing turn to the left. Having turned through 90° and reached a maximum height of about 40 ft, the bank angle exceeded 90° and the aircraft dropped onto the left wing and nose. This was also recorded by a camera in a different location.
Figure 3: Bankstown Airport terminal CCTV showing sequence from initial touchdown to just before impact (right to left)
Source: Bankstown Airport edited and annotated by the ATSB
Bankstown Tower activated the aerodrome emergency plan, including notification to emergency services and the aerodrome reporting officer. The airport was subsequently closed, and traffic was processed out of the control zone.
New South Wales (NSW) Police Force personnel arrived within 5–8 minutes of the notification, followed by NSW Ambulance. Fire and Rescue NSW (FRNSW) crews arrived about 8.5 minutes from receiving the call. Bankstown Fire Station crews usually responded to incidents at the airport, but they were unavailable so crews from Revesby Fire Station attended.
When emergency services arrived at the site, the aircraft was upside down on the grass between the runways. The left wing had separated, and fuel was leaking from the right side. The pilot was strapped in and conscious but confined in the aircraft.
The responding FRNSW crews did not include technical rescue personnel, so the site commander arranged for that expertise to attend. Once the site had been blanketed with foam and the aircraft stabilised with step blocks, ambulance personnel were able to attend to the pilot.
Before starting the rescue, the crew strapped the rear fuselage to the ground. They then used a reciprocating saw to cut the left side of the inverted fuselage to extricate the pilot. The FRNSW personnel were unaware of any aircraft type-specific hazards and did not notice any no-cut labels on the aircraft.
When the pilot was extricated, their condition suddenly deteriorated, and they were taken to hospital in a critical condition.
About 15 minutes into the rescue process, the FRNSW site commander was advised that the aircraft was equipped with a ballistic parachute. The commander had a general awareness that a ballistic parachute was installed in the tail but found it difficult to get information about its operation. The airport owner arranged for a Cirrus-qualified maintenance engineer to render the ballistic parachute system, known as the Cirrus Airframe Parachute System (CAPS), safe from inadvertent activation.
The maintenance engineer advised that they inserted a pin into the CAPS activation handle located in the cabin ceiling and taped it into place. They inspected the activation mechanism in the rear cargo compartment and found that the activation cable was not under tension and the rocket igniter switch firing pin had not moved. The electrical wires were not disconnected because of concern about the fuel spillage. On the day after the accident, the engineer disconnected a battery in the tail but, due to aircraft damage, was unable to access an additional battery in the front of the aircraft.
Another Cirrus-qualified maintenance engineer who attended the aircraft the day after the accident advised that there was tension on the activation cable, and it was only marginally lower than the force required to move the pin. To render the CAPS safe for recovery of the wreckage, the engineer cut the activation cable and disconnected the electrical leads from the igniter switch.
The pilot died in hospital on 6 April 2023 from injuries sustained in the accident.
Context
Pilot information
The pilot held a private pilot licence (aeroplane), issued in 2011, with a single engine aeroplane rating. In addition, the pilot held a single engine aeroplane instrument rating and Night VFR rating.
In February 2023, the pilot had recorded total flying experience of 860 hours, including 47 hours in the previous 6 months. Almost all of the total experience and all of the recent experience was reported to be operating VH-XGR.
The last training or check completed by the pilot was an instrument proficiency check (IPC) in VH‑XGR. This was attempted on 8 February 2023 but was not successful. The flight examiner advised that during a hand-flown instrument approach the pilot had allowed the aircraft to descend below the glidepath indication and develop a high rate of descent.
As recommended by the flight examiner, the pilot then conducted some VFR flying (without an instructor) and a pre-IPC practice flight with the flight examiner. On 2 March 2023, the pilot attempted the IPC again with the flight examiner and was successful.
The flight examiner recalled that over the course of the 2 recent IPCs, and associated practice flights, the pilot’s general flying, including circuits and landings, was unproblematic. Although those flights included a number of go-arounds that were safely executed, the flight examiner had discussed with the pilot the need to be cautious when applying power during go-arounds to ensure the aircraft remained easy to control.
The flight examiner had completed the Cirrus Standardised Instructor Pilot training in 2020 and been involved in the pilot’s flying training and assessment during the previous 3 years.
The pilot’s last aviation medical examination, conducted on 28 February 2023, was for a Class 2 medical certificate. This was revalidated by the designated aviation medical examiner with continuation of the restrictions that distance vision correction must be worn and reading correction to be available while flying.
At the time of drafting the report, the postmortem report was not available. However, analysis of the radio transmissions made by the pilot to Bankstown Tower showed that these transmissions were appropriate and there were no indications of any abnormalities—slowed/slurred speech patterns or simple errors—which could indicate a medical issue.
Environmental conditions
The aerodrome forecast for Bankstown Airport issued at 1534 local time anticipated that between 1500 and 1700 the wind would be from 130 degrees (True) at 17 kt, visibility would be greater than 10 km with no cloud, temperature over the same time period was forecast to be 28°. At 1530, the wind was reported from 090 degrees (True) at 16 kts and the other conditions were consistent with the forecast.
Wind speed and direction were recorded at Bankstown airport every minute. Those observations in the 2 minutes before and after the accident are presented in Table 1.
Table 1: One-minute wind observations at Bankstown Airport on 17 March 2023
Local Time
Wind speed (kt)
Wind direction (Degrees True)
1536
16
106
1537
15
106
1538*
14
099
1539
17
104
1540
15
100
*The closest observation to the time of the accident was at 1538. At that time, the angle between runway 11 (111° magnetic) and the recorded wind from the left (086° magnetic) was 25°. That provided a crosswind component of 6 kt from the left and headwind component of 13 kt. There was no significant variation in the minute before or after that time.
Operational information for Bankstown Airport in the En Route Supplement Australia (ERSA) cautioned that:
During winds with a southerly direction, building induced mechanical turbulence may be experienced on final for RWY 11C and RWY 11R/29L.
Although the prevailing wind was not from a southerly direction, the ATSB considered the potential for mechanical turbulence. The closest buildings in line with the direction of the wind were no higher than 3 levels and located at least 900 m from the threshold of runway 11 Centre. Given the wind strength and the distance of the buildings, it is unlikely that the buildings had any significant effect on the conditions for landing on runway 11 Centre.
The instructor in the Tecnam advised that on approach and landing to runway 11 Left there was no significant crosswind or mechanical turbulence, and the conditions were relatively smooth. In addition, the ADC did not notice any disturbance to the flight path of aircraft on approach.
Operating procedures
The Cirrus SR22 Pilot’s Operating Handbook included a procedure for balked landing/go-around:
In a balked landing (go around) climb, disengage autopilot, apply full power, then reduce the flap setting to 50%. If obstacles must be cleared during the go around, climb at 80-85 KIAS with 50% flaps. After clearing any obstacles, retract the flaps and accelerate to the normal flaps up climb speed.
Pilot training and operational guidance
Pilot training and assessment
Pilot training and assessing in Australia was carried out in accordance with the CASR Part 61 manual of standards (MOS). The competency standards for the Land Aeroplane unit included elements and performance criteria for conduct of a missed approach and recovery from a missed landing.
For both sequences, the criteria was to make a smooth positively-controlled transition from approach or missed landing to a missed approach including selection of power, attitude and configuration to safely control the aeroplane. The causes of loss of control during landing and contents of the pilot’s operating handbook were part of the underpinning knowledge requirements.
The competency standards for night VFR and instrument approaches included the conduct of missed approaches.
To safely exercise the privileges of a rating, a pilot must have completed a flight review for the rating within the previous 2 years. Once the pilot demonstrated competency in accordance with the Part 61 MOS, the instructor was able to assess it as completed.
An instrument proficiency check (IPC) is an assessment of the pilot’s competency to conduct a flight in actual or simulated instrument meteorological conditions under the IFR to the standards specified in the Part 61 MOS. An IPC included missed approaches in the context of instrument approaches and was valid for 12 months.
Cirrus training and guidance material
Cirrus Aircraft provided an instructor pilot course intended to prepare qualified instructors with SR20/22 experience to provide high-quality standardised training to owner-pilots and students using Cirrus Aircraft-approved resources. The course included the demonstration, teaching, and assessment of landings and go-arounds with an emphasis on flight operations manual (FOM) procedures and use of the TOGA button, and memory items.
Online training and education for pilots was also available through the Cirrus Approach portal. This included the FOM for the SR series aircraft that addressed standard operating procedures applicable to the traffic pattern, stabilised approaches, landings, and go-arounds.
One of the specialty courses was ‘SR series Take-offs and Landings’ and 2 of the shorter presentations hosted on YouTube (Flight Fix) addressed go-arounds and stable approaches.
The following information, selected for relevance to the occurrence, has been adapted from the FOM and online training/education resources.
It was recommended that the autopilot was disconnected prior to entering the traffic pattern (circuit) and the yaw damper was off prior to landing.
For final approach, the target indicated airspeed (IAS) was 80 kt with full flap and engine power as required. One of the common errors on approach was not compensating for ballooning when deploying the flaps, resulting in excessive loss of airspeed and/or altitude gain.
A stabilised approach was defined as constant angle and constant rate of descent approach profile ending near the touchdown point. If this was not achieved, a go-around must be carried out. In addition, a go-around was recommended in situations such as excessive ballooning during landing or excessive bouncing.
A go-around was presented as a 4-part flow comprising:
Power Up – immediately but smoothly apply full power (as for take-off – typically 4–5 seconds), connected right rudder due to significant left turning tendencies (possible strong pitch up), and simultaneously;
Pitch Up – smoothly and initially to level attitude and begin accelerating. If the aircraft has a TOGA button and it is pushed, it provides pitch guidance on the primary flight display (PFD)
Clean Up – retract flaps to 50% then as the aircraft speed increases gently transition to Vx [speed for best angle of climb] or Vy [speed for best rate of climb]. When positive rate of climb and obstacles are cleared above flap retract speed of 80 KIAS, retract flaps to zero
Call Up – communicate as required.
Common errors included not maintaining coordination during the go-around, and improper pitch control resulting in excessive loss of altitude, stall entry, or both. This could occur if the aircraft was climbed out of ground effect before a safe airspeed was reached.
Landing technique including in a crosswind was conventional. Common errors included the pilot flaring too high and creating a stall to hard landing situation.
Rejected landing and go-around aerodynamics
Engine power changes can affect stability. An increase of power may tend to make the nose rise (low thrust line tends to add to nose-up effect of horizontal tail surface). This effect can be exacerbated with full flap.
In a single-engine propeller-driven aircraft, application of engine power will produce ‘torque’ in the form of a twisting or rotating motion around at least one of the 3 axes. For an aircraft with a clockwise rotating propeller (viewed from the cabin) such as the Cirrus SR22, the overall result will be a left turning tendency. This is the combined effect of 4 elements, which are briefly explained in the context of a clockwise rotating propeller.
Torque reaction: as described by Newton’s Third Law of Physics, the revolution of the engine and propeller in one direction produces an equal force trying to rotate the aircraft in the opposite direction. As this induces a roll to the left when the aircraft is airborne, the design will generally compensate for this tendency in cruise (for example, by an offset engine and by provision of aileron trim). During the take-off roll, the increased loading on the left main wheel produces relatively higher drag and a turning moment to the left. The magnitude of the left roll and turn tendency is dependent on:
size and power of the engine
size of propeller and RPM
size of the aircraft
condition of the ground surface.
Corkscrew effect: At high propeller RPM and low forward speed, the spiral or corkscrew rotation of the slipstream exerts a sideways force on the vertical fin, which produces a yawing moment to the left. In addition, the corkscrew flow of the slipstream produces a rolling moment to the right around the longitudinal axis. Although these forces may be counteracting each other, they vary greatly and require the pilot to apply the necessary corrective action.
Gyroscopic action: as a spinning rotor, the propeller is subject to gyroscopic precession when a force is applied to the rim of the plane of rotation. In simple terms, any yawing about the vertical axis results in a pitching moment and any pitching around the lateral axis results in a yawing moment.
Asymmetric loading (P-factor): when an aircraft is flying with a high angle of attack, the effectiveness of the downward moving blade is greater than that of the upward moving blade. This moves the centre of thrust to the right, which results in a yawing moment towards the left around the vertical axis.
Aircraft information
General information
The aircraft was manufactured in 2009 by Cirrus Design Corporation in the United States to a GTS equipment specification and with G3 model features such as a redesigned carbon fibre wing. It was registered in Australia as VH-XGR in the same year.
Although produced as an SR22, which was certified with a normally aspirated Continental Motors Inc. IO-550-N engine, the aircraft engine had been modified during manufacture in accordance with a supplementary type certificate. This involved installation of a Tornado Alley Turbo Inc. Turbonormalizing System that was designed to maintain sea-level performance of 310 hp up to the maximum altitude of 25,000 ft. As such, it was referred to as an SR22TN.
One of the features of the aircraft was a single-lever power control that adjusted engine throttle with automatic adjustment of engine speed through a mechanical linkage to the propeller constant speed unit. The system was set to maintain approximately 2,500 RPM at cruise power settings and 2,700 RPM at full power.
The aircraft was also equipped with an oxygen system to allow the pilot to operate over 10,000 ft in the unpressurised cabin. A fingertip oximeter was located in the cabin after the accident.
Conventional flight controls are operated mechanically by a single-handed side control yoke and rudder pedals. Pitch and roll trim was provided through adjustment of the neutral position of a compression spring cartridge by means of an electric motor in each control system. These were intended to allow easy override of full trim or autopilot inputs by using normal control inputs. Pilot control was effected by movement of a conical trim button on the control yoke.
Yaw trim is provided by a spring cartridge in rudder control system that provided a centralising force, regardless of the direction of rudder deflection. This was not adjustable in flight.
Avionics and instrumentation
The aircraft was equipped with the Cirrus Perspective Integrated Avionics System developed by Garmin. Flight instrumentation, position, navigation, communication, and identification information were displayed through a primary flight display (PFD) and a multifunction display (MFD). An automatic flight control system (AFCS) provided flight director, autopilot, yaw damper, and manual electric trim functions.
Indicated airspeed is displayed on the PFD by a moving tape with a rolling number gauge. The colour-coded tape showed the low-speed range as a red strip up to the low-speed awareness velocity (VLSA). An airspeed trend vector in the form of a variable-length magenta vertical line showed the projected indicated airspeed in 6 seconds (for constant rate of acceleration or deceleration). When selected on, V speeds such as Vx (best angle of climb) and Vy (best rate of climb) were displayed next to the airspeed scale.
Key engine parameters are displayed on the left side of the MFD during normal operations, including analogue style power indication (percentage) and numeric values for power, RPM and manifold pressure.
A carbon monoxide detector generated a CO LVL HIGH annunciation when the carbon monoxide level was greater than 50 ppm.
The aircraft was equipped with an electro-pneumatic stall warning system to provide audible warning of an approach to an aerodynamic stall. At approximately 5 kt above the stall (full flaps, power off, level flight) and slightly higher in turning and accelerated flight, a warning horn will sound and a red stall warning annunciation will illuminate.
Electronic stability and protection is an optional feature to discourage exceedance of attitude, airspeed and angle of attack parameters through corrective control pressures. This will only function above 200 ft above ground level and when the autopilot is off.
An aircraft data logger system acquires serial information from the primary integrated avionics unit and transmits it to the recoverable data module located in the vertical stabiliser. The PFD and MFD had the capability to record flight and engine data on SD cards.
Occupant safety features
A composite roll cage within the fuselage structure provided roll protection for all occupants. The lower firewall was designed to improve crashworthiness. The seat bottoms have an integral aluminium honeycomb core designed to crush under impact to absorb downward loads. Integrated seat belt and shoulder harness assemblies with inertia reels were provided for each occupant. The front seats utilised a 4-point inflatable restraint system.
An inflatable shoulder harness is integral to each front seat harness. In the event of a collision, the sensor evaluates the force pulse and sends a signal to an inflator assembly mounted in the aft seat frame. This signal releases the gas in the inflator and rapidly inflates the airbag within the shoulder harness cover.
As is standard for SR series aircraft, the aircraft was equipped with a Cirrus Airframe Parachute System (CAPS). Cirrus Aircraft reported that there had been 124 CAPS Saves (deployments) that resulted in 254 lives saved. CAPS consisted of the following primary components:
parachute
solid-propellant rocket to deploy the parachute
rocket activation handle and cable
harness embedded in the fuselage structure.
The parachute and rocket were located in a compartment behind the rear baggage compartment. The rocket activation handle was mounted in a cabin ceiling enclosure between the 2 front seats and the cable was routed through the cabin ceiling and angled towards the left side of the CAPS compartment.
To initiate the CAPS, the pilot removes the access cover and pulls the rocket activation handle out and down. Movement of the cable compresses the igniter steel spring and cocks the plunger. When one half-inch of plunger travel is reached, the primary booster is ignited, which then ignites a secondary booster and the rocket motor. For aircraft with electronic ignition for the booster, both aircraft batteries are connected to the system and either can actuate the booster in response to cable movement.
Once ignited, the rocket impacts and dis-bonds the parachute compartment cover situated behind the rear cabin window and pulls the deployment bag from the enclosure. The deployment bag then stages the suspension line deployment and inflation of the parachute.
On the upper fuselage, either side of the CAPS rocket cover was a placard approximately 16.5 cm long (Figure 4).
Figure 4: CAPS Placard
Source: Cirrus SR22 POH
Maintenance
The last 100-hour/annual inspection was completed on 13 January 2023 when the aircraft total time in service was 857.1 hours. According to the aircraft log book, the annual inspection was carried out in accordance with the Cirrus SR22 aircraft maintenance manual and included:
scheduled inspection of the oxygen system
scheduled inspection and check of the autopilot servos
software update to Perspective Avionics
MFD lower SD card slot and card contacts cleaned (due to supplemental data intermittently unavailable)
scheduled check of the aircraft data logger system (RDM).
The scheduled check of the aircraft data logger system involved accessing the diagnostic LED and confirming that the rate and duration of the LED blinking indicated normal operation. According to the maintenance organisation, this was carried out with nil defects identified.
The only subsequent maintenance was carried out on 15 March 2023 at 887.1 hours total time in service. In response to pilot concern about uneven EGT burn at altitude, the maintenance organisation checked the magneto timing and found it within limits. And as engine data showed a spark plug irregularity, those plugs were cleaned, tested, and reinstalled.
Cirrus first responder information
The aircraft manufacturer produced a comprehensive Cirrus 1st Responder Information Manual to inform emergency services of the potential hazards they may encounter when working on or around a Cirrus aeroplane at an accident site. This focussed on CAPS and addressed other hazards such as oxygen bottles, airbag seatbelts, and composite materials. The manual and other safety information including a video was available at Cirrus First Responders (cirrusaircraft.com). In addition, Cirrus Aircraft advised that they had trained thousands of first responders in on-site and classroom contexts.
According to the manual, it is imperative that the presence of an airframe parachute system be identified as early as possible when responding to an aviation mishap and the system disabled to make it safer to work around. In certain circumstances it may be advisable to secure an accident site and have a Cirrus trained technician attend to disable or disarm the system prior to proceeding with recovery efforts.
Of particular concern is the activation cable routed through the cabin roof that can be altered or stretched during an accident sequence and/or rescue and recovery. This can occur with the activation handle safety pin inserted. On a diagram of the aircraft, the cable route and parachute compartment were identified as a do not cut zone (Figure 5).
Figure 5: Diagram extracted from Cirrus 1st Responder Information Manual - Activation handle and cable hazards
Source: Cirrus 1st Responder Information Manual, Date: July 23, 2018, Revision: 2
If the rocket is launched, it accelerates to over 100 mph (160 kmh) in the first tenth of a second, making it a projectile hazard to anyone in its path. Normal trajectory of the rocket is upward and rearward over the tail but damage to the aircraft and nearby obstacles in the flight path can render the trajectory unpredictable.
For an intact aircraft, CAPS can be secured by inserting a safety pin into the activation handle and handle holder. If an aircraft is not intact, CAPS should be disabled by cutting the activation cable as close to the igniter assembly as practicable (Figure 6). This is a temporary measure that decreases the risk of inadvertent ignition substantially enough to proceed with rescue efforts. Additionally, for an electrically fired system, aircraft batteries can be disconnected, and the igniter wires shunted.
CAPS can be disarmed by trained and authorised technicians, which renders the rocket, igniter, base, and reefing line cutters inert.
In response to ATSB request for data about unintentional post-impact rocket activations, Cirrus Aircraft advised that there was limited data as most of these events were not recorded. A few rocket activations had resulted from exposure to direct flame or heat soaking in post-impact fires.
Figure 6: Image extracted from Cirrus 1st Responder Information Manual showing rear cabin (looking rearward; carpeting and panels removed), warning placard, and cable cutting location
Source: Cirrus 1st Responder Information Manual, Date: July 23 2018, Revision: 2
Accident site and wreckage information
Images of the accident site and wreckage (after recovery of the pilot) were provided to the ATSB. Those images show that the aircraft came to rest on the grass about midway between runway 11 Centre and 11 Left. It was inverted and oriented on the same general heading as the runway.
About 100 m from the threshold of the runway was a white scrape mark on the centreline consistent with a tail strike. A further 230 m along the runway, a series of ground marks started from 30 m to the left of the runway centreline and extended 16 m away from the runway until the main wreckage site. These ground marks were consistent with left wing tip, left wing, and main nose down impact.
The left wing had broken in 2 places and those pieces were detached from the main wreckage at the wing root. The nose of the aircraft was severely damaged, and 2 propeller blades had sheared off at the hub. Although the propeller blades were damaged, there was no plastic deformation that might indicate engine power at impact because the blades were composite material.
Some of the left fuselage was cut away and it is likely there was some alteration to the internal conditions around the pilot’s seat as part of the recovery of the pilot. There was significant intrusion of the instrument panel into the cabin. The cabin space was mostly intact, although there was apparent deformation and reduction of cabin height.
The pilot’s seat was in location but both outboard seat feet had torn the flanges from the outboard seat track at the mid‑seat position due to impact forces and track deformation. The pilot’s seat belt airbags had inflated.
Depending on observer perspective, the CAPS warning placard was visible on the left rear inverted fuselage (Figure 7). Because of the tilt of the wreckage, the right-side placard was not as visible.
Figure 7: Wreckage (inverted) at accident site showing CAPS warning placard on left rear fuselage
Source: NSW Police (annotated by ATSB)
The ATSB examined the wreckage after it was removed from the accident site and secured in a hangar. By that stage the CAPS rocket had been disarmed and removed.
A search for SD cards located 2 Garmin cards and an SD data card from the MFD. The PFD screen had detached from the instrument panel during the accident and no associated SD card was found. The Garmin cards were not designed to record data and the SD data card was not formatted properly to enable storage of information.
The recoverable data module (RDM) was intact and removed from the vertical fin for data recovery. The ATSB connected to the RDM but was unable to download any data. After consultation with Cirrus Aircraft and the National Transportation Safety Board (NTSB), the RDM was sent to the NTSB data recovery specialists. They confirmed the ATSB nil result then transferred the memory chips to a surrogate RDM. This allowed data to be downloaded but the RDM had not been recording data since at least 2012.
Examination of the aircraft identified that the:
elevator trim setting was neutral
wing flap selector was in the 100% down position
oxygen controller was off but there were indications it had been used.
Fire and rescue
Bankstown Airport did not have an aviation rescue fire fighting facility and it was not a regulatory requirement for that airport. The emergency response to an aircraft accident on Bankstown Airport included Fire and Rescue NSW (FRNSW), which is the State Government agency responsible for the provision of fire, rescue and hazmat services in cities and towns across New South Wales. FRNSW advised that all fire and rescue personnel received the same training and had access to guideline support documents that addressed aircraft incidents including ballistic parachutes. In addition, firefighting crews with an aerodrome/airport as part of their risk profile would be familiar with that environment and take part in emergency exercises.
Flight path information
The ATSB obtained automatic dependent surveillance broadcast (ADS-B) data transmitted from the aircraft’s Mode S transponder during the flight. That data included altitude, indicated airspeed, and rate of descent, and the approximate distance to the runway threshold was derived from aircraft coordinates (Table 2).
Table 2: Selected ADS-B data for final approach
Altitude (ft)
Indicated airspeed (kt)
Rate of descent (ft/min)
Distance to runway (NM)
500
98
416
1.51
400
87
448
1.23
300
80
416
0.93
200
83
448
0.71
100
79
352
0.37
50
74
224
Not available
25
73
384
Not available
0*
71–61
416–224
Not available
* There were a number of data points around 0 ft altitude so the range of airspeed and rate of descent around the initial touchdown is provided. Cirrus noted that the last recorded airspeeds were low and may have been a factor in the bounced landing and aircraft response in the go‑around.
Based on the derived distance data, from 500 ft the aircraft was close to a 3° descent profile, which became about 2.5° after 300 ft.
In the landing configuration, the stall speed in steady flight was 62 kt (at unfavourable weight and balance conditions).
Other Cirrus SR22 go-around occurrences
AO-2015-110 Collision with terrain involving a Cirrus SR22, VH-OPX, near Moree, New South Wales, on 17 September 2015.
The pilot was landing at a private airstrip 10 km north of Moree. Based on observations at Moree and the runway direction, the wind was a quartering tailwind/crosswind from the right of up to 20 kt with small gusts up to 22 kt.
After a normal approach and extension of full flap, the pilot commenced the flare for landing at about 80–90 kt. To align the aircraft with the runway, the pilot reported applying almost full left rudder and right aileron due to the crosswind. The right main landing gear touched down first, and the aircraft bounced back into the air. The pilot immediately applied full power to initiate a go‑around. However, the left wing dropped and the aircraft yawed to the left. The aircraft’s left wing and propeller then collided with a dam wall. The aircraft stopped abruptly and spun around. The engine separated from the aircraft and came to rest about 20 m away, the tail broke off and the nose landing gear collapsed. The pilot suffered minor injuries, and the aircraft sustained substantial damage.
AO-2018-038 Loss of control and collision with terrain involving Cirrus SR22, VH-PDC, at Orange Airport, New South Wales, on 15 May 2018.
The pilot (aircraft owner) and flight instructor were conducting night circuits as the first part of training for a night endorsement. Wind conditions were reported as light and variable.
On the second approach, the pilot flared the aircraft a ‘little high’ for the touchdown, and the aircraft bounced twice. The pilot elected to go-around and applied full power before touching down again. The ATSB report identified that as the pilot applied full power to perform the go-around, the aircraft pitched nose-up and rolled to the left.
This report also identified 2 other accidents involving SR22 go-arounds in the United States where the aircraft nose pitched up and the aircraft veered left after full power was applied to the engine. (Report ERA12FA540, and Report NYC07CA010)
Previous CAPS hazard safety action
In the past, the ATSB produced a publication Hazards at Aviation Accident Sites: Guidance for Police and Emergency Personnel which was distributed as a booklet. The printed version is no longer available and at the time of writing the investigation report, a pdf copy was available while a digital version was under development.
When the final report for AO-2018-038 was released the ATSB released a news item with a safety message about the risks associated with post-impact deployment of the CAPS rocket. Flight Safety Australia magazine, produced by CASA, also published an article warning readers to beware of the rocket in the wreckage.
Safety analysis
Attempted landing and loss of control
En route, approach and landing
The flight path from Southport to final approach at Bankstown was steady with no indication of problems and there was no report of any anomalies regarding radio transmissions. Given the oxygen system was used, there is low risk that the pilot was exposed to hypoxia when operating above 10,000 ft.
After reporting inbound at Prospect Reservoir in accordance with standard procedures, the pilot responded appropriately to controller advisories. When the pilot acknowledged the clearance to land, which was the last transmission from the pilot, there was no discernible indication of any stress or impairment.
After joining final approach at 950 ft, the pilot maintained a direct, steady track to the runway and the descent profile was close to a standard 3° approach profile. Although some witnesses reported the aircraft speed was slower than expected on approach, the transmitted data indicated that the aircraft was at the Cirrus‑recommended approach speed of 80 kt (indicated airspeed) by 300 ft. Based on the flight data, the approach was consistent with the Cirrus stabilised approach criteria.
Below 100 ft, the airspeed reduced to between 71 and 61 kt but given the fidelity of the data it is not possible to establish the speed at the initial touchdown or subsequently. As Cirrus indicated, low airspeed just before landing may have been a factor in the occurrence.
In the CCTV imagery, the aircraft appeared to sink onto the runway and witnesses observed the aircraft bounce along the runway. After the initial bounce, the aircraft tail scraped on the runway, which was symptomatic of the unstable landing without any effect on the subsequent controllability of the aircraft.
Although there was a crosswind component, it was well within the capability of the aircraft and expected to be within the capability of the pilot. There was also no indication from the aerodrome forecast and observations, or from other pilots on approach to adjacent runways, of any significant wind gusts or turbulence affecting the landing.
Landings are dynamic, skill-based manoeuvres that rely on pilot judgement of existing and projected energy state with sensitive adjustment of aircraft attitude and engine power. The unstable landing was consistent with a misjudged flare. Pilots can recover by adjusting the aircraft energy and attitude for another attempt to land or by initiating a go-around.
Loss of control
About 5 seconds after the initial touchdown, the aircraft came off the ground and immediately rolled into a climbing steep left turn up to a height of about 40 ft then dropped and impacted the ground on the left wing and nose.
As there was no recorded flight or engine data, there was no direct information about the engine power settings during the accident sequence. The pilot did not transmit his intentions however, in the context of landing difficulties and trying to control the aircraft, a radio call would not be expected.
Based on the CCTV and witness information, the performance of the aircraft as it lifted off and entered the climbing turn was consistent with high engine power. It follows that the pilot had intentionally initiated a go-around as recovery from the unstable landing.
A mild pitch up would be expected in the early stages of go-around from a bounced landing to maintain ground clearance. However, the large pitch up that was observed was not consistent with the recommended go-around procedure to pitch up to a level attitude and begin accelerating to the speed consistent with either Vx (best angle of climb) or Vy (best rate of climb). It is likely that application of high engine power exacerbated the effects of nose-up control inputs. The Cirrus SR22 is equipped with a relatively high-power engine for a 4-place aircraft. Although turbo‑normalising the engine does not increase the maximum rated power of the engine, it was reported that there could be a noticeable ‘surge’ as the throttle was advanced on the ground.
Application of high engine power will produce ‘torque’ that will result in a strong left turning tendency. This effect is magnified by low airspeed and a high pitch angle. The rate of throttle control movement and engine response will also influence torque characteristics and associated controllability.
In normal operational contexts where high or full engine power is applied at the recommended rate, the pilot is able to counteract torque effect through coordinated use of steering (on the ground), and use of rudder and aileron once airborne. However, in this case, the torque effect was probably stronger than experienced during normal operation and the effectiveness of the flight controls was compromised by the low airspeed. Consequently, the pilot lost directional control of the aircraft early in the go-around sequence and was unable to recover.
As the angle of bank increased in the turn away from the runway, the stall speed increased, and the vertical component of lift generated by the wings decreased to zero as the aircraft reached a 90° angle of bank. Consequently, the aircraft dropped out of the turn.
The ATSB investigated 2 previous Cirrus SR22 go-around accidents at Moree in 2015 and Orange in 2018. Although the reports identified other factors that played a role in those occurrences, it is likely that torque effect played a key role in each loss of control.
To summarise: In the early stages of a go-around from an unstable landing, the pilot was unable to counter the substantial torque effect associated with high engine power, low airspeed, and high pitch angle. As a result, when the aircraft came off the ground, it rolled into a climbing steep left turn up to a height of about 40 ft then dropped and impacted the ground on the left wing and nose.
Go-around safety considerations
A go-around is a transition from a low-power condition while descending/landing to a high-power climb. When this occurs during an approach, the aircraft has potential and kinetic energy and in visual conditions there is generally no urgency to carry out the procedure. In contrast, when a pilot does a go-around from an attempted landing, the aircraft is in a low energy state and there is typically some urgency to initiate the procedure to recover from an unstable state on or close to the ground.
Flight training and reviews include go-arounds and the pilot had recently completed an instrument proficiency check that included missed approaches. As this check, and the preceding attempted check with associated training, was carried out by a Cirrus Standardised Instructor Pilot in the pilot’s SR22, the pilot was familiar with the type-specific characteristics of missed approaches. The instructor had also conducted practice go-around sequences at safe altitudes with the pilot.
This training and assessing is essential but has an inherent limitation because it is not feasible to simulate the conditions experienced during recovery from an unstable landing. It is possible that the pilot had not previously encountered a go-around from a rejected landing and was not prepared for the aircraft response to engine power in that context.
The balked landing/go-around procedure in the POH specified a sequence of 5 actions/parameters. Although this was applicable to all phases of flight, it did not provide any guidance for conduct of the procedure in different conditions.
To supplement the POH, Cirrus produced a flight operations manual and training videos that addressed approach, landing, and go‑arounds in SR20/22 aircraft. These resources provided useful guidance that was oriented to go‑arounds during final approach. It is not known if the pilot had referred to the guidance in the flight operations manual and there was no record of the pilot having directly accessed training videos for go-arounds, although some videos were freely available without a subscription.
The Cirrus procedure and the more detailed flow for go-arounds was conventional and applicable to the occurrence scenario with careful implementation from memory so control could be maintained during the recovery and transition into a climb. However, the ATSB noted that the material provided by Cirrus did not highlight the risk of loss of control associated with a go-around during the landing phase, where there was high engine power, low airspeed, and high pitch attitude.
CAPS hazard
Cirrus Aircraft advised that 254 lives have been saved due to the CAPS system. However, notwithstanding the benefits, CAPS also presents a serious post-accident hazard when it has not been deployed and the aircraft is damaged. If the rocket is inadvertently activated, anyone in its path would be seriously or fatally injured.
Cirrus Aircraft had been actively managing this risk by providing training to first responders (in the United States) and producing a detailed manual for first responders that is freely available on a dedicated website. In Australia, the ATSB has published and distributed a booklet for emergency services that addressed the risk of ballistic parachute systems in various aircraft types, including the Cirrus SR20/22. After the Cirrus SR22 accident at Orange in 2018 when the rocket was activated by the post-impact fire, the ATSB produced a video about the CAPS hazard and Flight Safety Australia magazine published a related article.
The only external indication of the CAPS hazard on the aircraft is a warning placard either side of the rocket exit point. These are not prominent and did not feature symbology or colour that are recognised indicators of danger. In addition, there are no markings to identify the no-cut area associated with the activation cable. On this occasion, the placards were not easy to identify or read because the aircraft was inverted.
Despite the availability of online guidance for first responders to a Cirrus aircraft accident, placards on the aircraft, and RFNSW training/education, the emergency services site commander was not aware of the presence of the airframe parachute system until advised after the rescue had started. At that point, while the site commander was aware of the rocket hazard, they did not know how to access information about the activation mechanism and method to secure the system. All first responders from FRNSW should have an awareness that aircraft might be equipped with a rocket propelled parachute system and the associated risks but it is not feasible for them to have type‑specific knowledge.
As the accident was at a major general aviation airport on a weekday and during standard working hours, there were aircraft maintenance personnel with knowledge of Cirrus aircraft that were available to assist with securing of the CAPS. They informed emergency personnel about the activation mechanism and secured the handle, which helped to reduce the risk of rocket activation. The risk could have been reduced further if the system had been secured by cutting the activation cable and, if the conditions had allowed, disconnection of the 2 batteries.
If the rocket had been inadvertently activated while the fuselage was inverted, the path of the rocket would have been uncertain and the release of heat and energy in the presence of fuel would have been a significant fire risk.
Cirrus advised first responders that it is imperative that the presence of an airframe parachute system be identified as early as possible, and the system disabled to make it safer to work around. In support of these imperatives, Cirrus provided training, education, and aircraft placards. However, the ATSB considered that the training and education had limited reach, and the placards did not effectively communicate the danger or provide access to safety information.
The ATSB considered that these limitations increased the risk of injury during the recovery of the pilot in this occurrence. Given no recorded incidents of post-impact rocket activations unrelated to fire, and the variability of aircraft accidents and associated damage, the ATSB did not identify this as a safety issue. Nevertheless, the ATSB supports any enhancement to the post-accident identification of CAPS and disabling of the system to reduce the risk of injury.
Findings
ATSB investigation report findings focus on safety factors (that is, events and conditions that increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’ (that is, factors that did not meet the definition of a contributing factor for this occurrence but were still considered important to include in the report for the purpose of increasing awareness and enhancing safety). In addition, ‘other findings’ may be included to provide important information about topics other than safety factors.
These findings should not be read as apportioning blame or liability to any particular organisation or individual.
From the evidence available, the following findings are made with respect to the loss of control and collision with terrain involving Cirrus Design Corporation S22 at Bankstown Airport, New South Wales on 17 March 2023.
Contributing factor
In the early stages of a go-around from an unstable landing, the pilot was unable to counter the substantial torque effect associated with high engine power, low airspeed, and high pitch angle. As a result, when the aircraft came off the ground, it rolled into a climbing steep left turn up to a height of about 40 ft then dropped and impacted the ground on the left wing and nose.
Other factors that increased risk
The first responders were initially unaware that the aircraft was equipped with a ballistic parachute (CAPS) and initiated the recovery of the pilot with the system still armed. By not securing the CAPS, the risk of inadvertent rocket activation and injury was increased.
Cirrus Aircraft provided training, education, and placards to reduce the risk of inadvertent post‑accident actuation of the ballistic parachute (CAPS) rocket and associated injury. However, the training and education had limited reach, and the placards did not clearly communicate the danger or provide access to safety information.
Safety actions
Whether or not the ATSB identifies safety issues in the course of an investigation, relevant organisations may proactively initiate safety action in order to reduce their safety risk. The ATSB has been advised of the following proactive safety action in response to this occurrence.
Safety action by Cirrus Aircraft
Cirrus Aircraft advised that they have enhanced the external CAPS placarding on 2 new models of aircraft (the SF50, and another in development) to align with current American Society for Testing and Materials (ASTM) standards (Figure 8). The SR2X series of aircraft (the SR20, SR22, and SR22T) were certified prior to the implementation of ASTM standards. At the time of writing, Cirrus was reviewing the possibility to enhance the placard that was certified with SR2X.
Figure 8: Example of an ASTM Standard CAPS Placard used on the SF50 Vision Jet
Source: Cirrus Aircraft
During the draft report review process the ATSB sought input from Cirrus as to whether there was an opportunity to enhance the safety benefit of their go‑around training and educational products, especially in regard to the SR22 models that are equipped with relatively high-power engines during the landing phase.
Cirrus did not advise of any associated safety action.
Sources and submissions
Sources of information
The sources of information during the investigation included:
the aerodrome controller
accident witnesses
the New South Wales (NSW) Police Force
the Fire and Rescue NSW onsite commander
Aeria Management Group (Bankstown Airport)
Airservices Australia
Civil Aviation Safety Authority
the flight examiner
Cirrus Aircraft
the maintenance organisation for VH-XGR
References
Pilot’s Handbook of Aeronautical Knowledge FAA-H-8083-25C
Submissions
Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. That section allows a person receiving a draft report to make submissions to the ATSB about the draft report.
A draft of this report was provided to the following directly involved parties:
aerodrome controller
Fire and Rescue NSW onsite commander
Aeria Management Group (Bankstown Airport)
Civil Aviation Safety Authority
Flight examiner
Cirrus Aircraft
maintenance organisation for VH-XGR
Submissions were received from:
Civil Aviation Safety Authority
Cirrus Aircraft
The submissions were reviewed and, where considered appropriate, the text of the report was amended accordingly.
Purpose of safety investigations
The objective of a safety investigation is to enhance transport safety. This is done through:
identifying safety issues and facilitating safety action to address those issues
providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.
It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.
Terminology
An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.
Publishing information
Released in accordance with section 25 of the Transport Safety Investigation Act 2003
Ownership of intellectual property rights in this publication
Unless otherwise noted, copyright (and any other intellectual property rights, if any) in this report publication is owned by the Commonwealth of Australia.
Creative Commons licence
With the exception of the Coat of Arms, ATSB logo, and photos and graphics in which a third party holds copyright, this publication is licensed under a Creative Commons Attribution 3.0 Australia licence.
Creative Commons Attribution 3.0 Australia Licence is a standard form licence agreement that allows you to copy, distribute, transmit and adapt this publication provided that you attribute the work.
The ATSB’s preference is that you attribute this publication (and any material sourced from it) using the following wording: Source: Australian Transport Safety Bureau
Copyright in material obtained from other agencies, private individuals or organisations, belongs to those agencies, individuals or organisations. Where you wish to use their material, you will need to contact them directly.
[1]Instrument flight rules (IFR): a set of regulations that permit a pilot to operate an aircraft in instrument meteorological conditions (IMC), which have much lower weather minimums than visual flight rules (VFR).
[2]Eastern Standard Time (EST): Coordinated Universal Time (UTC) + 10 hours.
[3]Flight level: at altitudes above 10,000 ft in Australia, an aircraft’s height above mean sea level is referred to as a flight level (FL). FL 180 equates to 18,000 ft.
[4]Eastern Daylight-saving Time (EDT): Coordinated Universal Time (UTC) + 11 hours.
[5]Visual flight rules (VFR): a set of regulations that permit a pilot to operate an aircraft only in weather conditions generally clear enough to allow the pilot to see where the aircraft is going.
[6]An IFR flight can change to a VFR flight for the arrival to Bankstown Airport to enable sequencing with VFR traffic operating in the airspace.
[7]Runway number: the number represents the magnetic heading of the runway. The runway identification may include L, R or C as required for left, right or centre.
[8]The distance from the airport terminal to the threshold of runway 11 Centre was 600 m and the distance to the accident site was 350 m.
On 18 February 2023, at 0643 local time, a Textron Aviation CE340A aircraft, registered RP-C2080, departed Bicol International Airport for Ninoy Aquino International Airport, Philippines. A few minutes after departure, air traffic control lost contact with the aircraft, and the wreckage was subsequently found to have collided with terrain on the slope of Mount Mayon. There were 2 Australian citizens on board.
The Civil Aviation Authority of Philippines (CAAP) investigated this occurrence. As Australian citizens were on board the aircraft, the CAAP invited the ATSB to appoint an expert to the investigation. To facilitate this appointment, the ATSB initiated an accredited representative investigation under the provisions of the Transport Safety Investigation Act 2003.
During 2023, an ATSB investigator provided liaison between the Australian passengers' next-of-kin, Australian Federal Police family liaison officers and CAAP as required. The final report into this investigation was released by CAAP on 16 October 2023. The report is available for download on the CAAP website.
On 26 December 2022, a Stoddard Hamilton Aircraft Glasair Super II FT, registered N600, departed Temora, for a private flight to Wedderburn aircraft landing area, New South Wales. On arrival at Wedderburn, N600 conducted a landing and go-around on runway 17. During the go‑around, N600 failed to achieve sufficient climb performance and impacted terrain about 2.7 km to the south-west of Wedderburn. The aircraft was destroyed, and the two pilots on board were fatally injured.
What the ATSB found
The ATSB found that N600 conducted an approach to land on runway 17 with a quartering tailwind and subsequently conducted a go-around after touch down. For reasons that could not be determined, N600 did not achieve a sufficient climb performance after take-off which led to a collision with terrain.
The ATSB also found that both pilots on board did not have recent experience in single-engine, automotive engine conversion, amateur-built aircraft or the Glasair in general.
Additionally, the pilots elected to operate the aircraft from Bankstown to Temora for the aircraft’s first flight in Australia, even though the special flight authorisation did not permit operations over built-up areas.
It was also found that N600 was fitted with propeller pitch change rocker switches on the left and right side of the throttle which were reversed in orientation for each flight crew member. This increased the risk that a pilot flying from the right seat could operate the propeller pitch change opposite to the intended selection.
Safety message
Pilots intending to operate amateur-built aircraft should be aware of the potential differences in systems and controls to that of conventional type-certified aircraft. They should also consider transition training onto the same aircraft type, or aircraft with similar design features and performance capabilities.
Pilots attempting to conduct post-maintenance proving flights in amateur-built aircraft are urged to be proficient in the specific aircraft emergency operations, particularly those related to partial power failures. It is also prudent to select an appropriate aerodrome and benign weather conditions to conduct familiarisation flights, to safely expand their operational experience.
When a formal flight plan is not lodged, leaving a flight note with a responsible person who is able to notify the appropriate authorities should the flight become overdue is also an important safety consideration.
Understanding the safety implications of regulatory permissions is vital so that experimental aircraft operations do not adversely affect the safety of third parties, such as other airspace users and people on the ground not associated with the operation of the aircraft.
The investigation
Decisions regarding the scope of an investigation are based on many factors, including the level of safety benefit likely to be obtained from an investigation and the associated resources required. For this occurrence, a limited-scope investigation was conducted in order to produce a short investigation report, and allow for greater industry awareness of findings that affect safety and potential learning opportunities.
The occurrence
On the morning of 26 December 2022, a Stoddard Hamilton Aircraft Glasair Super II FT, registered N600, was operated on a private flight under the visual flight rules (VFR)[1] from Bankstown to Temora, then onto Wedderburn, New South Wales. The aircraft was registered in the US, and this was the aircraft’s first flight in Australia, and its purpose was to reposition the aircraft to Wedderburn. The two pilots were both co-owners of the aircraft. Air traffic control audio recorded the aircraft departing Bankstown at about 1003 local time.
Flight tracking data (Figure 1) showed the aircraft being flown to Temora, landing at about 1133. The aircraft was then refuelled and conducted 2 circuits[2] before departing about an hour later for Wedderburn, which was expected to be its planned destination.
Figure 1: Flight tracking data from N600 on 26 December 2022
Source: Google Earth, ADS-B Exchange, FlightRadar24 and OzRunways, annotated by the ATSB
On arrival at Wedderburn, N600 was positioned on a wide circuit and landed on runway 17[3] at about 1452. The pilot then conducted a go-around[4] and the aircraft became airborne again.
Witnesses at Wedderburn observed the aircraft in a shallow climb, climbing just enough to clear rising terrain and trees at the end of runway 17. After clearing the trees, the aircraft disappeared from view below the ridgeline. About 2 minutes later, N600 collided with terrain about 2.7 km from the end of the runway, and about 150 m from Appin Road (Figure 2), about 1.4 km to the south‑east of Appin township.
The wreckage was consumed by a post-impact fire that also started a small bush fire. Both occupants were fatally injured.
Figure 2: ADS-B Exchange flight data showing the landing and go-around at Wedderburn aircraft landing area and the location of the collision with terrain
Source: Google Earth and ADS-B Exchange, annotated by the ATSB
Context
Pilot Information
For clarity, as there were 2 pilots on board N600, this report will identify them individually as ‘Pilot A’ and ‘Pilot B’. Witnesses confirmed that it was the intention that Pilot B would be in command for the flight from Temora to Wedderburn, however the exact seating positions and pilot in command for the accident flight are unknown due to the nature of the accident sequence.
To operate N600, a pilot was required to hold a valid US licence. Both pilots had obtained their United States Federal Aviation Authority (FAA) qualifications based on their previous Australian pilot licences and aviation medical certificates, however recent flight times and current FAA flight reviews were unable to be located.
Pilot A
Licencing and aeronautical experience
Pilot A was experienced in multi-engine fixed wing operations. They were operating N600 for the first time that day. Their FAA Private Pilot (Aeroplane) Licence was issued on 16 July 2009, however there are no records of an FAA single-engine aeroplane flight review since initial issue of the FAA licence based on their Australian qualification.
They held a Civil Aviation Safety Authority (CASA) Air Transport Pilot (Aeroplane) Licence (ATPL(A)) that was re-issued on 22 January 2015. Recent pilot logbooks were unable to be located, however an electronic logbook file from December 2021 showed a total flying experience of 2,697 hours, of which almost 2,212 hours were in multi-engine aircraft.
The pilot had completed a CASA multi-engine flight review on 7 March 2021, which was valid to 31 March 2023. They had operated N600 for a number of ground runs in preparation for the first flight and was reported to have operated N600 from Bankstown to Temora on the day of the accident. The pilot held an RAAus pilot certificate, however it is unknown how much experience the pilot had with high performance single-engine aircraft. A witness identified that the pilot had previously flown a Glasair aircraft prior to the purchase of N600, however this was unable to be identified in the pilot’s logbook.
Medical
Pilot A held a valid CASA Class 2 aviation medical certificate, which was issued with restrictions that required distance correction and reading correction to be available whilst exercising the privileges of the licence.
Pilot B
Licencing and aeronautical experience
Pilot Bwas also experienced in multi-engine fixed wing operations, and operated N600 for the first time that day at Temora.
They held a CASA ATPL(A) that was issued on 29 April 1991. A recent pilot logbook was unable to be located, however the latest logbook identified (from July 1996 to August 2004) recorded a total flying experience of 6,156 hours, of which only 761 hours were in single-engine aircraft, with the last recorded single-engine flight in September 1999.
FAA records indicate that Pilot B received an FAA Commercial Pilot Certificate on 5 January 1990, based on their Australian licence however there are no records of an FAA single-engine aeroplane flight review since initial issue of the FAA licence based on their Australian qualification. CASA records indicate that the pilot had last completed a multi-engine aeroplane flight review on 7 March 2021 which was valid until 31 March 2023, there was no record of any single-engine flight reviews for either CASA or FAA licences.
Due to limited recorded flight hours for Pilot B, it was unable to be determined if the pilot had flown the aircraft type previously.
Medical
Pilot B previously held a CASA Class 2 aviation medical certificate which had expired on 18 November 2022. The Class 2 was issued with a restriction that reading correction must be available whilst exercising the privileges of the licence.
Aircraft Information
General
N600, serial number 2277, was a Stoddard Hamilton Aircraft Glasair Super II FT, amateur-built aircraft[5] constructed in the US. The aircraft was a high performance, conventional two-seat, single-engine, low-wing monoplane with tricycle undercarriage, built mostly of fibreglass. The aircraft was fitted with a Subaru EJ-25 automotive engine, modified for aviation use by NSI Propulsion Systems (later Maxwell Propulsion Systems). N600 had an initial Special Airworthiness Certificate issued on 30 April 2014. The first flight was conducted on 4 June 2014 in the US. About 59 hours flight time was accumulated before the aircraft was imported into Australia in 2021.
Prior to leaving the US, the aircraft was disassembled to facilitate shipping. Subsequently, upon arrival in Australia, significant work was undertaken to restore the aircraft to an airworthy condition.
Airworthiness and Maintenance history
The last recorded maintenance work in N600’s maintenance log was on 12 May 2016. Maintenance had continued to be recorded in the aircraft log up until disassembly on 28 April 2021.
After shipping to Australia in July 2021, N600 was reassembled in Bankstown by a CASA approved maintenance facility. When the maintenance facility was notified by the owners that N600 would remain on the US FAA register, an FAA certified Airframe and Powerplant (A&P) technician performed an airworthiness inspection in accordance with Federal Aviation Regulation 43, Appendix D.
During the disassembly process in the US, several electrical wiring looms were cut to facilitate the removal of the wing from the fuselage. An authorised repair facility performed the electrical reconnection and required inspections. No engine work was performed during the reassembly. The aircraft was released for service on 14 September 2022 by the FAA A&P.
No record of any periodic maintenance was identified since its original test flying and the aircraft had accrued about 59 hours total time in service.
Engine and propeller speed reduction unit
The Subaru EJ-25 is a 4-cylinder, liquid-cooled, fuel-injected automotive engine, fitted with a single electronic ignition. The engine throttle control was controlled by a single cockpit tee handle throttle, mounted in the centre console between the two seats, operating a cable to the fuel control unit (Figure 3).
The propeller speed reduction unit (PSRU) was mounted to the front side of the engine and had a speed reduction gearing of 2.1:1. The PSRU contained a sprag clutch to dampen engine harmonics.
Detailed laboratory examination of the engine and PSRU did not indicate any pre-impact or mechanical abnormalities that may have contributed to the accident. However, due to the fire affected engine components, much of the ignition and electrical system were consumed by the post-accident fire, and therefore were unable to be tested.
Propeller
N600 was fitted with a Maxwell Propulsion Systems CAP-220 two-blade, electric variable pitch propeller, with an alloy hub. The carbon fibre propeller blades were manufactured by Whirlwind Propellers.
Propeller pitch change control (Figure 3) was achieved with two rocker switches (one for each crew seat) mounted on either side of the throttle tee-handle lever, activating the electric pitch change motor. It took about 10 seconds to cycle between the course and fine pitch stops. The rocker switches were identical in their design and operation, in that when viewed directly on, the left side of the switch had the increase pitch selection (+), and the right side had the decrease pitch selection (-). This meant that if the switches were wired in accordance with the ‘+’ and ‘-‘ labelling, the switches would be actuated in opposite directions relative to each pilot’s seated position to achieve the desired propeller pitch change. The switch orientation and wiring was confirmed by the original aircraft builder as being wired correctly to the switch orientation when the aircraft was constructed.
Figure 3: Engine throttle tee-handle lever showing propeller rocker switches mounted to each side
Source: FAA A&P mechanic during inspection, annotated by the ATSB
There was no propeller pitch position indicator fitted to the aircraft. The pitch was set by using engine revolutions per minute (RPM) and manifold pressure indications. Pilot operation of the rocker switch electrically adjusted the propeller blades to achieve an optimal RPM and manifold setting for take-off, climb, cruise, approach, and landing.
ATSB performed a disassembly and examination of the electric in-flight adjustable propeller pitch motor and drive unit, which appeared in good condition. No evidence of pre-impact mechanical defects was identified. Some visible corrosion was found, however this was likely due to water used to extinguish the post-impact fire. The propeller pitch was set to about 19.5° and was consistent with other exemplar propeller pitch settings in the take-off configuration (fine propeller pitch) to allow greater acceleration and initial climb performance.
Fuel
N600 operated on aviation gasoline (AVGAS), and held 151 L in the main wing tanks, 76 L in the wingtip extensions, and an additional 26 L in the header tank. Each tank was fitted with a sump and a fuel drain. A fuel selector (Figure 3) was located on the centre console aft of the throttle. The selector had ‘off’ and ‘on’ positions only, and no option to select an individual tank to supply fuel to the engine.
Fuel records indicate that on 23 December 2022 100 L of AVGAS was uploaded to N600. It is unknown how much fuel N600 had on board at the time of departure from Bankstown, as a number of ground runs had been conducted prior to departing Bankstown for Temora.
On the day of the accident while at Temora, N600 was refuelled with 70.4 L of AVGAS before subsequently departing to Wedderburn.
Fuel residue was unable to be detected at the accident site due to substantial disruption to the airframe and subsequent post-impact fire. Therefore, the amount of fuel on board at the time of the accident was unable to be determined.
Meteorological Conditions
No significant rainfall was observed or recorded within 40 km of Appin around the time of the accident. Closed Circuit Television (CCTV) footage from Wedderburn showed clear skies and an easterly crosswind on runway 17, with a quartering[6] tailwind during the landing and subsequent go-round of N600.
Wreckage information
The accident site was located about 1.2 km to the south-east of Appin township (Figure 4).
Figure 4: Accident site
Image source: ATSB
N600 entered trees on an approximate heading of 237° and the first tree impact was about 50 ft above ground level (Figure 4) at 833 ft above mean sea level. The left-wing tip (fuel tank) was located to the left of that tree, and a piece of the upper left wing was to the right of the direction of travel, most likely as a result of initial tree impact. The aircraft then continued for about 45 m, hitting further trees, before impacting a large rock. The airframe was upright and facing opposite the direction of travel. The main wreckage was spread along a path of about 90 m and was heavily disrupted and fire affected.
Figure 5: Direction of travel N600
Image source: ATSB
During the accident sequence, the engine and propeller assembly had detached from the airframe and came to rest about 10 m further in the direction of travel, and was heavily affected by fire. Initial propeller contact with trees led to both blades separating from the hub. Most of the wreckage was contained within the fire zone with a small fragment of unburnt propeller blade located about 100 m from the initial tree impact point to the right of aircraft direction of travel.
Recorded data
Air traffic control audio recorded N600’s departure from Bankstown Airport at about 1003. Flight tracking data obtained from ADS-B Exchange and FlightRadar24 showed the aircraft being flown to Temora, landing at about 1133. The aircraft was refuelled, and OzRunways data showed that the aircraft then conducted 2 circuits between 1229 and 1246. Flight data shows that the aircraft departed Temora at 1323 and tracked for Wedderburn.
About 1 hour 23 minutes later, N600 joined a wide right downwind for runway 17 at Wedderburn. Wedderburn aircraft landing area has a single runway with a bitumen surface area of about 950 m in length. At about 1452, N600 touched down about 200 m into runway 17 at about 87 kt ground speed and rolled for about 50 m before becoming airborne again.
CCTV at Wedderburn showed the aircraft in a shallow climb, enough to just clear rising terrain and trees at the end of runway 17. After clearing the trees in the vicinity of the airfield, the aircraft then disappeared from CCTV view. Recorded data indicated that about 2 minutes later, N600 collided with terrain about 2.7 km from the end of the runway, about 150 m from Appin Road (Figure 6).
Figure 6: Final track N600
Image source: Google Earth and ADS-B Exchange, annotated by the ATSB
Other information
Amateur-built aircraft
Pilots and passengers of experimental aircraft in Australia accept the risk that the aircraft may not meet the same airworthiness safety standards as certified aircraft and operate these aircraft on the basis of informed participation.[7]
Transition to unfamiliar aircraft
General competency
For a pilot to operate a different aircraft type already covered by their licence category and class rating, they need only be satisfied that they are competent to conduct all normal, abnormal, and emergency flight procedures for the aircraft. They also need to be able to apply operational limitations, conduct weight and balance calculations, and apply aircraft performance data, including take-off and landing performance data, for the aircraft.
Guidance on transition
While no definitive Australian guidance provided advice on the transition of pilots to unfamiliar aircraft, the FAA advisory circular (AC) AC90-109A – Transition to Unfamiliar Aircraft (U.S. Department of Transportation Federal Aviation Administration, 2015) is a widely recognised and utilised publication providing a sound basis to consider the hazards oftransitioning to unfamiliar types of aircraft, whether certified or experimental amateur-built.
The AC recognises the importance of providing guidance to pilots transitioning between aircraft types, or to experimental aircraft with differing design features to high performance and complex aircraft. It recommends that pilots should develop a training strategy (Figure 7) for mitigating the risks of operation of an unfamiliar aircraft type.
The FAA AC recommends that:
Prior to flying an unfamiliar airplane, all pilots should review the hazards and risks outlined in this AC, and complete the training recommended before operating the airplane. Accident data has shown that there is as much risk in “moving down” in performance as “moving up.” For example, consider a pilot who has substantial experience in high-performance corporate, airline, or military airplanes. The knowledge and skills used to safely fly at high speeds, high altitudes, and over long flights will, by themselves, not prepare the pilot for the challenges of a low-inertia, high-drag airplane.
Figure 7: FAA recommended airplane transition training approach
Source: FAA AC90-109A
The guidance recommends firstly that pilots should consider undertaking flight training with a qualified flying instructor in the proposed transition aircraft, the same make and model or an aircraft that exhibits the same design features or characteristics of the transition type. If instruction is unavailable, seek another experienced pilot to conduct a familiarisation flight. However, if the instructor is unwilling, at least discuss the differences and expected characteristics of the transition aircraft.
The guidance further recommended that pilots take a risk management approach to formally identify the hazards and mitigate any known or elevated risks identified.
These may include, specific type training in the transition aircraft or similar type/design features, the condition, maintenance and history of the transition aircraft, planning transition flights to conservatively build up manoeuvres and aircraft experience and conducting initial flights in benign weather conditions
US registration
It was reported that, to avoid operating under Australian aircraft requirements, the owners decided to leave the aircraft on the US register, and apply on behalf of the registered owner to CASA for a special flight authorisation[8] (SFA) for operations in Australia.
In order for this to occur, the FAA required the registered owner of N600 to have US citizenship. The owners of N600 approached a mutual friend with dual Australian/US citizenship, to act in an administrative role as the registered owner. The owners then applied on behalf of the registered owner to CASA for a SFA in order to operate N600 in Australia.
CASA Special flight authorisation
On 19 October 2022, CASA instrument CASA SA 22/2982 was issued providing a SFA for N600 to operate in Australia under conditions that included that the aircraft be maintained in accordance with the requirements of the FAA. Other operational requirements included that it only be flown in day VFR, must not be operated over populous areas, operated in accordance with CASR Part 91, and only be flown by nominated persons of the registered owner.
Witnesses
A witness at Temora saw N600 at the fuel bowser after conducting circuits, and spoke generally with the pilots by radio about the aircraft. Nothing unusual about the aircraft was observed by the witness prior to its departure from Temora.
The last witness to see the aircraft was at Wedderburn, shortly before the accident, and recalled N600 conducting a go-round after landing and recounted that the aircraft did not climb as expected.
A witness near the accident site just prior to impact recalled the noise of the aircraft reverberating off a nearby water storage tank seconds before impact and described it as ‘revving high and sounded like a machine gun firing’.
Survival aspects
Examination of the aircraft wreckage indicated that the initial impact was in a controlled state at a slow speed, into dense trees. The cabin structure surrounding the cockpit was significantly disrupted during the later stages of the accident sequence, and was not considered survivable.
The carriage of an appropriate emergency locator transmitter (ELT) and/or personal locator beacon (PLB) was a requirement under Civil Aviation Regulation (CAR) 252A unless, among other requirements, the aircraft would be operating within a 50 NM radius from the original point of departure. The ELT fitted to N600 was not compliant with Australian requirements. No crash activation of the ELT was detected or advised by authorities after the accident. A family member identified that one of the pilots was carrying a PLB onboard the aircraft on the day of the accident. However, given the post impact fire and severe degradation of the site, the ATSB was unable to locate the PLB.
Although not legally required, the pilots had not lodged a flight plan or arranged a SARTIME to be held by a responsible person. One of the pilot’s spouses was awaiting the arrival of the aircraft at Wedderburn but was not in receipt of a flight plan or nominated SARTIME.
Safety analysis
On 26 December 2022, a Stoddard Hamilton Aircraft, Glasair Super II FT, registered N600, departed Bankstown, New South Wales for a private flight to Temora, and then onto Wedderburn. N600 conducted a landing and go-around on runway 17 at Wedderburn. However, during the go‑around, N600 failed to achieve sufficient climb performance and impacted terrain about 2.7 km to the south-west of Wedderburn aircraft landing area. The aircraft was destroyed, and the two pilots on board were fatally injured.
This analysis will explore airworthiness considerations pertaining to N600, relating to the engine, reduction gearbox and propeller, the pilots’ experience on the aircraft type, control layout, the approach to land at Wedderburn and general conditions for operation in Australia.
Climb performance
After conducting a landing and go-around from runway 17 at Wedderburn, N600 encountered reduced climb performance and was unable to sufficiently out climb surrounding terrain for about 2 minutes before contacting trees.
Post-accident review of the aircraft engine could not determine any mechanical discontinuity of the engine or gearbox, however due to fire affected components of the electrical and ignition systems, there was not enough evidence to examine these systems definitively.
CCTV footage indicated a fast but controlled landing at Wedderburn prior to the go‑around.
Witness accounts of high engine power leading up to the impact and the degree of post-impact fire indicates sufficient fuel onboard and no evidence of engine stoppage in flight.
Propeller fragments found at the accident site indicated that the propeller had significant rotational speed at initial impact with trees. Propeller pitch settings at the time of the accident were likely in a setting to facilitate take-off power, however the pitch setting at the time of the go-around could not be determined.
Witness indications of a ‘machine gun noise’ may indicate propeller noise, imbalance or damage prior to the impact, however, as post-impact evidence was mostly consumed by fire these possibilities were unable to be further examined.
Therefore, with the limitations of evidence, the ATSB could not determine the reasons why the aircraft was unable to sufficiently out climb surrounding terrain.
Pilot experience on amateur-built aircraft
Both pilots had significant experience in larger multi-engine aircraft and neither had flown N600 prior to the day of the accident. While experienced in larger conventional aircraft operations, there was little evidence to support recent flying experience in light, single-engine, or amateur-built aircraft types.
Each amateur-built aircraft by their very nature is unique. The aircraft builder develops their own systems architecture to accommodate their selected components. This may vary significantly to conventional aircraft configurations and systems.
The absence of previous experience on the aircraft type and recent single-engine flying likely did not prepare the pilots for the challenges of managing an emergency on take-off of a single-engine, experimental amateur-built aircraft with particular design, performance, and control differences.
Special flight permit
The owners of N600 operated the aircraft from Bankstown Airport and over populous areas on the morning of the accident. This was not in accordance with condition 6 as detailed in schedule 2 of the special flight authorisation approved and issued by CASA.
Flight over populous areas in aircraft with a non-certified automotive engine, increases the risk of injury and death to third parties not associated with the operation of the aircraft and reduces the emergency landing options available to pilots if an emergency occurs during take-off.
Non-conventional systems in amateur-built aircraft
Amateur-built aircraft traditionally have different attributes to that of certified aircraft. This can sometimes be evident in the control system layouts and actuation. In the case of N600, the propeller pitch rocker switches were reversed in activation orientation from the left to the right seat. Even with prior knowledge of this control layout, it is likely that operating the aircraft from a different seating position would increase the likelihood of inadvertent pitch change reversal in an emergency during a critical phase of flight, although it could not be determined which seat the aircraft was being operated from at the time of the accident.
The absence of a propeller pitch position indicator or visual references to the pitch settings increases pilot reliance on pre-set throttle and pitch settings prior to take-off, which may not be adequately set during a go-around.
Circuit approach and go-around at Wedderburn
The final approach to land at Wedderburn was conducted after a wide circuit on runway 17 without an overhead circuit join, limiting the appreciation of the wind direction on the ground. This likely led to landing with a quartering left-tailwind in hot and gusty conditions, increasing the aircraft’s ground speed for landing. It is likely that this higher ground speed, downwind landing was a significant factor in pilot decision making to conduct a go‑around.
Findings
ATSB investigation report findings focus on safety factors (that is, events and conditions that increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’ (that is, factors that did not meet the definition of a contributing factor for this occurrence but were still considered important to include in the report for the purpose of increasing awareness and enhancing safety). In addition ‘other findings’ may be included to provide important information about topics other than safety factors.
These findings should not be read as apportioning blame or liability to any particular organisation or individual.
From the evidence available, the following findings are made with respect to the collision with terrain involving Stoddard Hamilton Aircraft Glasair Super II FT, N600 near Wedderburn, New South Wales on 26 December 2022.
Contributing factors
For reasons that cannot be determined, N600 did not achieve sufficient climb performance after take-off from Wedderburn, which led to a collision with terrain.
The pilots were not experienced in the characteristics of N600's systems, performance and handling, which limited their ability to effectively manage an in-flight emergency.
Other factors that increased risk
The pilots operated N600 over a built-up area after departing from Bankstown. The special flight permit did not permit operations of experimental aircraft with automotive conversion engines in these areas due to increased risk to third parties and people on the ground.
N600 was likely fitted with reversed in activation orientation propeller pitch change rocker switches on the left and right side of the throttle. This increased the risk that a pilot flying from the right seat would operate the propeller pitch change opposite to the desirable selection.
Other findings
The pilot of N600 conducted a downwind landing on runway 17 which likely prompted the pilot to conduct a go-around.
Sources and submissions
Sources of information
The sources of information during the investigation included:
Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. That section allows a person receiving a draft report to make submissions to the ATSB about the draft report.
A draft of this report was provided to the following directly involved parties:
Federal Aviation Administration
Civil Aviation Safety Authority
Airservices Australia
Bureau of Meterology
No submissions were received from the directly involved parties for changes to the report.
Purpose of safety investigations
The objective of a safety investigation is to enhance transport safety. This is done through:
identifying safety issues and facilitating safety action to address those issues
providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.
It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.
Terminology
An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.
Publishing information
Released in accordance with section 25 of the Transport Safety Investigation Act 2003
Ownership of intellectual property rights in this publication
Unless otherwise noted, copyright (and any other intellectual property rights, if any) in this report publication is owned by the Commonwealth of Australia.
Creative Commons licence
With the exception of the Coat of Arms, ATSB logo, and photos and graphics in which a third party holds copyright, this publication is licensed under a Creative Commons Attribution 3.0 Australia licence.
Creative Commons Attribution 3.0 Australia Licence is a standard form licence agreement that allows you to copy, distribute, transmit and adapt this publication provided that you attribute the work.
The ATSB’s preference is that you attribute this publication (and any material sourced from it) using the following wording: Source: Australian Transport Safety Bureau
Copyright in material obtained from other agencies, private individuals or organisations, belongs to those agencies, individuals or organisations. Where you wish to use their material, you will need to contact them directly.
[1] Visual flight rules: a set of regulations that permit a pilot to operate an aircraft only in weather conditions generally clear enough to allow the pilot to see where the aircraft is going.
[2] A rectangular take-off and landing pattern comprising of upwind, crosswind, downwind, base and final approach legs.
[3] Runway number: the number represents the magnetic heading of the runway.
[5] Aircraft supplied in kit form and is designed to be constructed for the education and recreation of the owner.
[6] Wind coming from behind the aircraft direction, either the left or right side of the aircraft.
[7] Informed participation relies on the premise that before you take part or pay for an activity that you are fully aware of the potential risks and consequences.
[8] A legislative instrument allowing operation of a foreign registered amateur-built aircraft in Australia subject to certain conditions.
Preliminary report
Report release date: 29/03/2023
This preliminary report details factual information established in the investigation’s early evidence collection phase and has been prepared to provide timely information to the industry and public. Preliminary reports contain no analysis or findings, which will be detailed in the investigation’s final report. The information contained in this preliminary report is released in accordance with section 25 of the Transport Safety Investigation Act 2003.
The occurrence
On the morning of 26 December 2022, a Stoddard Hamilton Aircraft Glasair Super II FT, registered N600, was operated on a private flight under the visual flight rules (VFR)[1] from Bankstown, New South Wales (NSW) to Temora, NSW, then Temora to Wedderburn, NSW. The purpose of the flight was to test the aircraft on its first flight in Australia and reposition the aircraft to Wedderburn. The pilot and passenger were both co-owners of the aircraft.
Air traffic control audio recorded the aircraft departing Bankstown Airport at about 1003 local time. Flight tracking data (Figure 1 blue line) obtained from ADS-B Exchange and FlightRadar24 (Figure 1 red line) showed the aircraft being flown to Temora, landing at about 1133 on runway 36.[2] The aircraft was then refuelled, with OzRunways data (Figure 1 yellow line) showing that the aircraft conducted 2 circuits from runway 05 between 1229 and 1246. Flight data also indicated that, about an hour later, at 1323, the aircraft departed Temora via runway 18 for Wedderburn.
Figure 1: ADS-B Exchange, FlightRadar24 and OzRunways flight data from N600 on 26 December 2022.
Source: Google Earth, ADS-B Exchange, FlightRadar24 and OzRunways, annotated by the ATSB.
On arrival at Wedderburn, N600 was positioned on a wide circuit and landed on runway 17 at Wedderburn at 1452. For unknown reasons, the aircraft then became airborne again. Eyewitnesses and CCTV at Wedderburn observed the aircraft in a shallow, unstable climb, enough to just clear rising terrain and trees at the end of runway 17. After clearing the trees, the aircraft then disappeared from view and about 2 minutes later collided with terrain about 2.7 km from the end of the runway, approximately 150 m from Appin Road (Figure 2). The wreckage was consumed by a post-impact fire that also started a small bush fire. Both occupants sustained fatal injuries.
Figure 2: ADS-B Exchange flight data showing the landing and go-around at Wedderburn Airport and the location of the collision with terrain. Also shown is the approximate direction of wind based on Bureau of Meteorology reports and CCTV footage.
Source: Google Earth and ADS-B Exchange, annotated by the ATSB.
Context
Aircraft
N600 was a Stoddard Hamilton Aircraft Glasair Super II FT, amateur built aircraft[3] constructed in the United States (US). The aircraft was a conventional two-seat, single-engine, low-wing monoplane with tri-cycle undercarriage, built mostly of fiberglass. The aircraft was fitted with a Subaru EJ-25 automotive engine, modified for aviation use by NSI Propulsion Systems (later Maxwell Propulsion Systems). The first flight was conducted on 4 June 2014 at Chesapeake Regional Airport, US. About 60 hours flight time was accumulated before the aircraft was imported into Australia in 2021.
Prior to leaving the US, the aircraft’s one-piece wing was disassembled to facilitate shipping. Subsequently, upon arrival in Australia, significant work was undertaken to restore the aircraft to an airworthy condition prior to its first flight in Australia on 26 December 2022. The aircraft was not equipped with a flight data recorder or cockpit voice recorder, nor was it required to be.
Meteorological information
Campbelltown and Bellambi are the closest aviation weather reporting sites to Wedderburn Airport, with the accident site being roughly half-way between the two. The Bureau of Meteorology’s routine report of the weather conditions at Campbelltown at 1500 (6 minutes after the accident) showed an east-north-eastly wind at 8 knots, gusting to 15 knots, with an air temperature of 33.2°C and a dew point temperature[4] of 8.6°C. It also showed that no rainfall was recorded since 0900 that morning.
The Bellambi Airport weather report at 1500 local time showed a north‑north-easterly wind at 12 knots, gusting to 16 knots, with an air temperature of 23.7°C and a dew point temperature of 20.0°C. It also showed no rainfall recorded since 0900 local time that morning.
CCTV footage from Wedderburn Airport showed clear skies and a crosswind with an easterly quartering tailwind during the landing and subsequent take‑off.
Wreckage examination
To the extent possible due to the condition of the wreckage, on-site examination of the aircraft’s flight controls, and structure did not identify any pre‑existing faults or failures. However, several components were retained by the ATSB for further examination, including the engine, gearbox, propeller, and electronic devices.
Operational Information
As the aircraft was registered with the Federal Aviation Authority (US), it was operating in Australia under a Civil Aviation Safety Authority (CASA) Special Flight Authorisation Instrument. The CASA instrument was valid until 31 October 2024 and stated that the aircraft must not be operated over a populous area.
Further investigation
To date, the ATSB has examined the aircraft wreckage, interviewed witnesses, gathered personal electronic devices and aircraft components from the accident site. The investigation is continuing and will include consideration of the following:
analysis of CCTV footage and flight track data
evaluation of witness information
examination of the:
retained aircraft components
aircraft maintenance history
aircraft weight and balance, and performance
meteorological conditions
impact sequence and survivability
flight planning
the conduct of similar amateur-built experiment flight operations
pilot qualifications, experience and medical information.
Should a critical safety issue be identified during the course of the investigation, the ATSB will immediately notify relevant parties so appropriate and timely safety action can be taken.
A final report will be released at the conclusion of the investigation.
Purpose of safety investigations
The objective of a safety investigation is to enhance transport safety. This is done through:
identifying safety issues and facilitating safety action to address those issues
providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.
It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.
Terminology
An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.
Publishing information
Released in accordance with section 25 of the Transport Safety Investigation Act 2003
Ownership of intellectual property rights in this publication
Unless otherwise noted, copyright (and any other intellectual property rights, if any) in this report publication is owned by the Commonwealth of Australia.
Creative Commons licence
With the exception of the Coat of Arms, ATSB logo, and photos and graphics in which a third party holds copyright, this publication is licensed under a Creative Commons Attribution 3.0 Australia licence.
Creative Commons Attribution 3.0 Australia Licence is a standard form licence agreement that allows you to copy, distribute, transmit and adapt this publication provided that you attribute the work.
The ATSB’s preference is that you attribute this publication (and any material sourced from it) using the following wording: Source: Australian Transport Safety Bureau
Copyright in material obtained from other agencies, private individuals or organisations, belongs to those agencies, individuals or organisations. Where you wish to use their material, you will need to contact them directly.
[1] VFR: a set of regulations that permit a pilot to operate an aircraft only in weather conditions generally clear enough to allow the pilot to see where the aircraft is going.
[2] Runway number: the number represents the magnetic heading of the runway.
[3] Aircraft supplied in kit form and is designed to be constructed for the education and recreation of the owner
[4] Dewpoint: the temperature at which water vapour in the air starts to condense as the air cools. It is used, among other things, to monitor the risk of aircraft carburettor icing or the likelihood of fog.
On 24 December 2022, the pilot of a Cessna 210N aircraft, registered VH-TFT and operated by Katherine Aviation, was conducting a charter flight under the visual flight rules to transport a single passenger from Gove to Katherine, Northern Territory. The aircraft departed Gove at 0814 local time, with an estimated arrival time to Katherine Tindal Airport of 1024. When the aircraft did not arrive, and contact was unable to be made with the pilot, search and rescue activities were initiated by the authorities. At 1204 the following day a wreckage field was found near to the intended flight track at a remote location in East Arnhem, approximately 237 km east-north-east of Katherine. The pilot and passenger sustained fatal injuries.
What the ATSB found
Upon arrival overhead the Bulman region, the aircraft likely entered an area of strong convective activity from a rapidly developing thunderstorm, which probably resulted in exposure to a combination of severe turbulence and reduced visibility for the pilot.
It is probable that a combination of turbulence encountered from the thunderstorm, airspeed, and control inputs led to the excessive structural loading and in-flight separation of the right wing from the fuselage before the aircraft collided with terrain.
It could not be determined with certainty why the pilot flew in close proximity to the storm, however, it is possible that they were in the process of diverting or turning back when the break-up occurred and/or the severity of the storm was not apparent.
What has been done as a result
Shortly following this accident, Katherine Aviation advised that it had:
provided tracking and communication devices for their pilots that enabled real-time satellite‑based tracking and monitoring of their fleet. The devices allowed messages to be exchanged between the company and their pilots in the absence of a mobile telephone signal.
presented the theory component of their wet season training material to their company pilots and updated their exposition with the requirement that all pilots were to complete the briefing program on an annual basis.
developed flight assessment tools to provide their pilots with better decision-making capability when planning for operations during marginal weather.
Safety message
During the Northern Territory wet season, rapidly developing and frequent thunderstorms with associated severe turbulence present pilots with a challenging and hazardous operating environment. Identifying and maintaining adequate clearance from thunderstorms is critical to flight safety.
The United States Federal Aviation Administration recommends that thunderstorms be avoided by at least 20 NM. Weather radar and satellite imagery can assist planning and in‑flight storm avoidance, provided their limitations are understood.
A careful study and understanding of the relevant Bureau of Meteorology (BoM) forecasts, including the graphical area forecasts (GAF), when flight planning will also assist in avoiding hazardous weather. As shown in the example below, GAFs detail the forecast prevailing weather and other weather phenomena over a broad area for a 6-hour period. The forecast is set out in a tabular format, with the first row detailing the forecast prevailing conditions and the subsequent rows forecasting the presence, and effect, of other weather phenomena.
Of note, this format does not mean that the prevailing (first row) conditions and subsequent rows will necessarily co‑exist. Pilots should keep this in mind and the BoM advises that it is not always practical for GAFs to detail the specific timing and likely locations of weather phenomena.
Source: BoM
Contacting the duty BoM forecaster via the phone number on the relevant GAF is the best way for pilots to assess the viability of a planned route, particularly if the forecast is marginal and the weather is changing. The BoM’s online Knowledge Centre for pilots can further assist understanding of the meteorological information that is necessary for safe operations in the wet season.
A range of other education resources are also available for pilots to understand the unique weather challenges of operating during the wet season, including the Civil Aviation Safety Authority’s (CASA) annual Flying in the wet season seminars. CASA also has available online a range of educational resources for managing severe weather-related scenarios.
The occurrence
On 24 December 2022, a pilot from Katherine Aviation was assigned to operate a Cessna 210N aircraft, registered VH-TFT, on a passenger transport flight from Gove Airport to Katherine Tindal Airport, Northern Territory under the visual flight rules[1] (Figure 1).
At about 0730 local time, a Katherine Aviation operations staff member called the pilot advising of a potential delay to the sole passenger’s arrival for the scheduled 0800 departure. With the pilot in attendance, the aircraft was refuelled by the Gove Airport refueler at 0735. The passenger arrived at about 0800 and boarded the aircraft with the pilot.
The pilot’s radio transmissions were recorded on the Gove common traffic advisory frequency (CTAF). The transmissions indicated that at 0812 the aircraft was taxied for engine run-up checks and the take-off roll commenced shortly after at 0814. A witness observed the aircraft depart from runway 31 at about this time. At 0818, a final transmission was recorded on the CTAF, in which the pilot advised that VH-TFT was passing an altitude of 1,700 ft on climb to 8,500 ft and tracking direct to Katherine. No further radio communications from the pilot were identified. At 0841, the operations staff member received a text message from the pilot advising their expected arrival time of 1024 at Katherine Tindal Airport.
At 1058, when the aircraft had not arrived as scheduled, the staff member called the pilot’s mobile phone without answer and then sent a follow-up text message. When no response was received, they checked with another company pilot stationed at Gove, who confirmed that VH-TFT had not returned to Gove. Several station properties were then contacted along the expected route to check whether VH-TFT had been sighted. At around midday, search and rescue officials were contacted by Katherine Aviation advising that VH-TFT was overdue.
Search and rescue
A search and rescue response was commenced by the Australian Maritime Safety Authority’s Joint Rescue Coordination Centre (JRCC), with an airborne search commencing at 1344. The JRCC requested mobile phone tracing records that enabled the search to be refined around the Bulman area (Figure 1). The JRCC advised there was no signal received from the aircraft’s emergency locator transmitter to assist with locating the aircraft.
On 25 December 2022 at 1204, a debris field was sighted from a search aircraft in a remote area of medium-density bushland in East Arnhem. The accident location was 237 km east-north-east of Katherine, approximately 7 km north of the planned track and 18 km north of Bulman. At 1354 first responders arrived at the accident site and confirmed that both occupants were fatally injured and the aircraft was destroyed. There were no known witnesses to the accident.
Figure 1: Satellite view showing the planned direct track, the location of the accident site and its proximity to Bulman
Source: Google Earth, annotated by the ATSB
Context
Pilot and passenger information
Pilot information
The pilot commenced their flight training in June 2021 and obtained a commercial pilot licence (aeroplane) on 24 January 2022. After further flight training, the pilot obtained a multi‑engine aircraft instrument rating that was issued on 19 February 2022. The pilot had accrued 23.6 hours of instrument flying, the last of which was 1.9 hours during the conduct of the instrument rating assessment flight on 19 February 2022. No further instrument hours were recorded in the pilot’s logbook. The pilot held a Class 1 aviation medical certificate, valid until 13 May 2023, with no restrictions and no declared medical conditions.
The pilot’s first commercial flying role commenced in August 2022 with Katherine Aviation, based in Katherine, Northern Territory. On 11 August 2022 the pilot commenced line training through the operator’s in-command-under-supervision (ICUS) program, operating Cessna 210 aircraft under the supervision of either a senior base pilot or the head of flying operations. During that period, the pilot flew to remote communities and station properties throughout the Big Rivers, Top End and East Arnhem regions,[2] including on 3 occasions to the airfield at Bulman. The operator’s training records showed that the pilot undertook 14 ICUS flights totalling 53.1 hours, and passed their company line check on 20 September 2022. The pilot remained in Katherine and completed an additional 76.1 hours conducting passenger‑carrying charter flights under the visual flight rules (VFR) to predominantly remote locations within the Northern Territory.
On 1 December 2022, the pilot relocated to the operator’s base in Gove, East Arnhem and accrued a further 45.2 flight hours prior to the accident day.
The pilot’s logbook and operator’s records showed the pilot had a total flying experience of 364.3 hours, 180.8 of which were in Cessna 210 aircraft. In the 30 and 90 days prior to the accident, the pilot had flown 53.7 and 99.1 hours exclusively in Cessna 210 aircraft.
72-hour history
The operator provided the pilot’s accommodation in Gove. Table 1 summarises the pilot’s flight and duty times for the previous 3 days. The pilot did not fly on 21 or 22 December 2022. On 23 December 2022 they accrued 5.7 hours on a flight to Lake Evella, Groote Eylandt and Elcho Island.
Table 1: Summary of pilot’s duty and flight times
Date
21 December 2022
22 December 2022
23 December 2022
Duty time
0 hours
0700 – 1300 (6 hours)
0730 – 1815 (10.8 hours)
Flight time
0 hours
0 hours
5.7 hours
The ATSB was unable to establish the pilot’s sleep routine in the 3 days prior to the accident, as the pilot lived alone at their Gove accommodation. A company pilot reported that during those 3 days, they saw the pilot intermittently in the office at Gove Airport. They also socialised together as part of pre-Christmas celebrations during the evenings of 22 and 23 December 2022, with each event concluding between 2000 and 2030. No concerns were noted by the co‑worker on the accident pilot’s wellbeing during that period.
At 0615 on the morning of the accident, the pilot sent a text message to the Gove Airport refueller requesting that the aircraft be refuelled. Software login records showed that at 0659 the pilot had commenced their pre-flight flight planning from the airport company office. At about 0735 the refueller met with the pilot while the aircraft was being refuelled. They commented that the pilot did not show any indications of fatigue.
Passenger information
The passenger was being transported to Katherine for a period of respite care over the Christmas and New Year period and was scheduled to return to Gove on 4 January 2023. Katherine Aviation advised that the flight on 24 December 2022 was the third attempt to depart Gove, with the 2 previous attempts being cancelled due to unsuitable weather.
Aircraft information
General overview
The aircraft was manufactured by the Cessna Aircraft Company as a model 210N in the United States in 1979 and was first registered in Australia in 1989. It had seating for 6 people including the pilot and had a high‑cantilever wing with retractable tricycle landing gear. It was powered by a Teledyne Continental IO-520-L46B 6-cylinder engine operating a Hartzell variable-pitch, 3‑blade propeller.
The wing construction comprised a forward spar, main spar, conventional formed sheet-metal ribs and aluminium skin. The inboard section of each wing, forward of the main spar, was sealed to form an integral fuel tank. The aircraft fuel tanks held a combined total capacity of 341 L, of which 337 L was useable. Both wings attached to the central wing spar carry-through structure, which was the primary structural design element for carrying lateral and bending flight loads.
Aircraft maintenance
The maintenance records showed that the aircraft had accrued about 15,100 total flight hours. The engine had been factory overhauled and fitted on 27 March 2022, subsequently accruing 273.5 hours. The propellor had accrued 1,201.8 hours since overhaul.
The aircraft was maintained in accordance with Schedule 5 requirements prescribed by the Civil Aviation Safety Authority (CASA). Schedule 5 is a generic maintenance program developed by CASA that is required to be completed every 100 flight hours or 12 months, whichever comes first.
The most recent scheduled maintenance was a 100-hourly inspection completed on 27 October 2022 at 15,004.9 hours total time in service. During that maintenance, the following detailed inspections for cracking of the wing were completed with no defects found:
Federal Aviation Administration Airworthiness Directive (FAA AD) 2012-10-04– Inspection for cracking of the main spar lower cap
Cessna Special Inspection Document (SID) operation 33 – Inspection of the wing lower spar cap
SID operation 35 – Inspection of the carry through spar lower surface
SID operation 37 – Inspection of the wing spar carry through attachment lugs.
The maintenance release current at the time of the accident was issued in the night visual flight rules and charter categories. It was found in the aircraft wreckage with the daily inspection certified for the day of the accident. There were 3 minor defects listed on the maintenance release that had not been certified as rectified, however they were not considered to have influenced the development of the accident. The defects were:
rear navigation light inoperative
early peaking of exhaust gas temperature in the number-5 cylinder
fuel gauge flickering.
The maintenance release indicated that VH-TFT was due for a 100-hourly inspection at 15,104.9 hours. As the aircraft had less than 5 hours remaining prior to commencement of the accident flight, Katherine Aviation operations personnel arranged with the pilot to exchange VH‑TFT with another Cessna 210 for the return to Gove.
Meteorological information
Wet season
Although variable from year to year, weather in the Northern Territory can generally be divided into the dry season from May to September and the wet season from October to April. In the context of Northern Territory aviation operations, most of the hazardous weather occurs during the wet season. This is a period of unstable atmospheric conditions where tropical cyclones and active monsoon troughs may produce heavy rainfall for prolonged periods, squally winds, and thunderstorms.
Thunderstorms are a very frequent and widespread hazard during the wet season. They are common during the late afternoon and early evening, with a secondary peak in the early morning. They often spread out to form sheets of altostratus and cirrostratus clouds late in their life cycle, bringing steady overnight rain and low cloud persisting into the morning. As a thunderstorm is growing, updrafts in the core can reach over 100 kt. These updrafts can exist alongside downdrafts of similar strength as rain starts to fall out of the storm, resulting in potential for severe turbulence and loss of aircraft control if flying into such conditions (BoM, 2012).
General weather conditions
The Bureau of Meteorology (BoM) advised that, on the morning of 23 December 2022, tropical cyclone Ellie crossed the coastline west of Darwin and tracked south. Later that evening, Ellie was downgraded to a tropical low, however, heavy rain and strong to damaging winds were expected to impact large parts of the greater Northern Territory the next day.
Aerodrome forecasts for Gove and Katherine Tindal
The BoM produces aerodrome forecasts (TAFs) that state the expected meteorological conditions in the airspace within an 8 km radius of the aerodrome reference point. TAFs were available for both Gove and Katherine Tindal Airports for the proposed flight.
Gove Airport conditions after 0830 and until 1130 were predicted to be clear with visibility greater than 10 km, northerly winds at 10 kt, no cloud ceiling below 10,000 feet above ground level (AGL) and no other weather phenomena.
The prevailing weather conditions at Katherine Tindal Airport were forecast to be above the day VFR alternate minima for the entire validity period of the TAF. Notably, the prevailing cloud ceiling was predicted to improve after 0930. However, deteriorating conditions below the alternate minima were predicted for periods up to 1 hour during the expected arrival time of the aircraft. Specifically, thunderstorms, low visibility (1,000 m), strong winds up to 35 kt, and a cloud ceiling at 500 ft AGL were forecast. These conditions required the pilot to plan for at least 60‑minutes holding fuel on arrival at Katherine Tindal, or to plan for an alternate destination aerodrome to land.
Graphical area forecast
The Graphical Area Forecast (GAF) provides information on weather, cloud, visibility, icing, turbulence and freezing level in a graphical layout with supporting text. They are produced for 10 areas across Australia and are broadly state-based (BoM, 2017). Cloud amount is given using the following descriptions (BoM 2018):
For cumulonimbus and towering cumulus, cloud amount is described as:
isolated – individual features which are forecast to affect up to 50% of an area
occasional – well-separated features which are forecast to affect greater than 50% but not more than 75% of an area
frequent – little or no separation between adjacent features forecast to affect greater than 75% of an area.
Embedded is added to these coverage quantifiers to indicate cumulonimbus or towering cumulus clouds are embedded in layers of other cloud and cannot be readily recognised, regardless of whether or not they are protruding from the layer.
Weather coverage is described as:
isolated – individual features which are forecast to affect up to 50% of an area
scattered – well-separated weather features which are forecast to affect greater than 50% but not more than 75% of an area
widespread – features with little or no separation forecast to affect greater than 75% of an area.
When thunderstorms, cumulonimbus or towering cumulus are forecast, it implies severe icing and severe turbulence will be present. Forecast cumulus, stratocumulus and altocumulus imply moderate turbulence. All heights referred in the GAF are above mean sea level (AMSL) (BoM, 2017).
The GAF for the Northern Territory issued at 0135 on 24 December 2022, valid from 0830 to 1430, divided the territory into several areas (Figure 2). Gove was in area A, Katherine in area B and the accident occurred about 25–35 km into area B.
Figure 2: GAF for the Northern Territory with the track from Gove to Katherine Tindal Airport highlighted (upper image) and accompanying weather features (lower table)
Source: Bureau of Meteorology, annotated by the ATSB
For the planned flight in area A, the GAF predicted visibility greater than 10 km when no other weather was present. Visibility was forecast to reduce in 2 weather phenomena, each with isolated coverage of up to 50% of area A. These were moderate showers of rain reducing visibility to 3,000 m, and thunderstorms with moderate rain reducing visibility to 1,000 m. Forecast clouds associated with these phenomena were:
moderate rain – isolated towering cumulous clouds covering up to 50% of the area of reduced visibility with bases at 3,000 ft to above 10,000 ft, scattered stratus clouds covering 25–50% of the area with bases at 1,000 ft and cloud tops at 3,000 ft and broken cumulous clouds covering more than 50% of the area from 3,000 ft to above 10,000 ft.
thunderstorms with moderate rain – broken stratus clouds covering more than 50% of the area from 1,000 ft to 3,000 ft, and isolated cumulonimbus clouds covering up to 50% of the area from 3,000 ft to above 10,000 ft.
In area B, broken cloud, covering more than 50% of the area was forecast from 1,000 ft to above 10,000 ft. Visibility was forecast to be greater than 10 km except in scattered light rain reducing visibility to 8,000 m in 50–75% of the area, scattered moderate showers of rain, reducing visibility to 2,000 m in 50–75% of the area, and isolated thunderstorms with heavy rain, reducing visibility to 500 m in up to 50% of the area. Clouds associated with these weather phenomena were forecast to be:
light rain – overcast alto-cumulous and alto-stratus covering 100% of the area from 8,000 ft to above 10,000 ft.
moderate showers of rain – occasional towering cumulus clouds covering 50–75% of the area from 2,000 ft and to above 10,000 ft. Broken stratus clouds from 500 ft to 2,000 ft and broken cumulus clouds from 2,000 ft to above 10,000 ft covering more than 50% of the area.
thunderstorms of rain – isolated cumulonimbus clouds covering up to 50% of the area from 2,000 ft to above 10,000 ft, and broken stratus clouds covering more than 50% of the area from 500 ft to 2,000 ft.
Grid-point wind and temperature
Grid-point wind and temperature (GPWT)[4] forecasts are issued by the BoM every 3 hours for low‑level operations and display mean wind speed, direction and temperature for a range of altitudes. ATSB’s review of the GPWT chart that was issued at 0330 (local) and valid at 0930 (local) showed a wind direction of 340° and speed of 18 kt at an altitude of 8,500 ft.[5]
En route weather
Analysis of satellite imagery[6], conducted by the BoM, indicated that from 0900 convective cloud developed to the west of the accident site. The cloud developed into thunderstorms with the first observations of lightning recorded between 0940 and 0950. The satellite imagery in the vicinity of the accident site is shown in Figure 3 and the montage in Figure 4. The imagery shows the development of the weather system near the accident location from 0900 to 1000. The system persisted for several hours after 1000. The BoM estimated that the cloud tops in the vicinity of the accident site were between 38,000 ft and 46,000 ft AMSL.
The BoM further advised that the thunderstorms near the accident site may have resulted in severe turbulence,[7] severe icing[8] and wind shear with outflows of strong and gusty winds, not only in the immediate vicinity but also at some distance away from the storm. An automated weather station near Bulman recorded 12.4 mm of rainfall between 0930 and 1030 that morning. The development of the severe weather was consistent with the forecast for isolated thunderstorms in the Northern Territory GAF issued by the BoM at 0135.
The ATSB queried the BoM on whether the term embedded (EMBD) should have been added to the GAF considering the forecast for extensive cloud cover and isolated thunderstorms. The BoM advised that the term embedded indicates that a pilot may encounter cumulonimbus or towering cumulus clouds that they may not be able to readily recognise due to them being contained within other cloud layers.
In their analysis of the satellite imagery the BoM identified that the thunderstorms were not embedded due to discrete scattered to broken convective cloud rather than an overcast, poorly separated layer of cloud as would more likely occur in a rain band. The Bureau further advised that although the forecast prevailing conditions were for extensive cloud cover in area B, there was still a moderate to high likelihood that the convective clouds would have been visible to the pilot. This means that the top, or prevailing weather, row and subsequent weather rows may not necessarily co-exist. Put another way, conditions in area B at any location or point in time would be either the prevailing conditions or one of the subsequent rows in the forecast.
The forecast for area B covered a substantial portion of the Northern Territory, for a 6-hour period, with unstable atmospheric conditions. BoM advised that the predicted coverage was a worst case forecast for each weather row in area B, with conditions predicted to develop at different times and places throughout the period. For example, thunderstorms were predicted to cover up to 50% of area B at some point in time during the validity period of the forecast.
The BoM also advised that it was not practical to include additional detail of the specific timing and likely locations of weather phenomena in the GAF product in scenarios like those predicted for area B. To account for this, in cases where convective weather is forecast, pilots are encouraged to call the meteorologist who produced the GAF for details on the weather phenomena likely to be encountered for a specific route and time period.
A comparison of the overhead satellite imagery and the Katherine–Tindal weather radar is also shown at Figure 5 to Figure 7. After the flight had departed Gove, the data at 0830 that morning identified that while significant thermal activity had developed to the north-west of the planned route, the immediate area along the planned track near to Bulman was clear of rain. At 0930 to 1000, the weather radar identified light to moderate rain, along with increased convective activity, signalling the development of a thunderstorm. The BoM identified that limitations exist to the accuracy of weather radar information, particularly as distances increase from the radar head. As the flight progressed toward Bulman, it remains possible that the weather radar did not completely display the extent of the weather system to the pilot. Optimal coverage of weather radar information is described by the BoM:
Generally, the optimal coverage area extends to approximately 200km away from the radar. Beyond this distance some rainfall echoes may be displayed on the radar image, however these echoes will be from clouds higher up in the atmosphere and will not directly correspond with conditions experienced on the ground.
OzRunways and AvPlan were 2 electronic flight bag (EFB) applications authorised by Katherine Aviation. Each application can display rain radar information to assist pilots with weather‑related decision‑making. The operator reported that it was expected that its pilots would access weather radar information in flight, however they identified that this was dependent on cellular data availability.
It was not possible to determine whether the pilot accessed the weather radar information prior to, or during the accident flight. Furthermore, the location of the accident site surrounding Bulman was beyond the optimal coverage range of the BoM radar. Therefore, as discussed above, even if this information was accessed by the pilot, the rain intensity detected by the BoM weather radar on approach to Bulman may not have accurately represented the conditions at the time.
Figure 3: Weather satellite imagery showing cloud and convective cloud activity relative to the accident site at 0900 on 24 December 2022
The white areas are scattered to broken clouds, and the colours provide an indication of the vertical development of the cloud with temperatures ranging between −35 to −70 ºC. The colours provide an indication of the vertical development of the cloud and in general terms, the colder the cloud top temperature, the higher the top of the cloud. Source: Bureau of Meteorology, annotated by the ATSB
Figure 4: Montage of satellite imagery showing the rapid build-up of convective activity near the accident site from 0910 to 1000 on 24 December 2022
Red dots in the above images at 0940, 0950 and 1000 are recorded lightning strikes. The accident site is represented by a red star. The white areas are scattered to broken clouds, and the colours provide an indication of the vertical development of the cloud. Source: Bureau of Meteorology, annotated by the ATSB
Figure 5: Broad area comparison of satellite/convective activity (left) and rain radar data (right) near to the accident site at 0830 on 24 December 2022
Source: Bureau of Meteorology, annotated by the ATSB
Figure 6: Broad area comparison of satellite/convective activity (left) and rain radar data (right) near to the accident site at 0930 on 24 December 2022
Source: Bureau of Meteorology, annotated by the ATSB
Figure 7: Broad area comparison of satellite/convective activity (left) and rain radar data (right) near to the accident site at 1000 on 24 December 2022
Source: Bureau of Meteorology, annotated by the ATSB
Operational information
Flight planning
The planned track between Gove and Katherine was over remote sections of the Northern Territory in class G non-controlled airspace and, closer to Katherine, RAAF Tindal controlled airspace. Katherine Aviation required its pilots to produce an internal company flight plan using an electronic flight planning tool within one hour prior to departure. The planning tool was also used to access en route and destination weather data, through Airservices Australia’s National Aeronautical Information Processing System (NAIPS).[9] Login files identified that NAIPS was accessed by the pilot’s personal and company accounts 3 times on the morning of the accident flight; at 0659, 0702 and 0712.
The NAIPS records showed that a GPWT forecast had been accessed during these periods, however, due to software limitations it could not be confirmed whether a GAF was accessed by the pilot.
A review of the pilot’s previous flights identified that meteorological information, including the GAF, was used by the pilot for their flight planning. The operator indicated that their pilots were required to submit their flight documents to the senior base pilot at the conclusion of each flight. Documents included the flight plan, passenger information, fuel receipts and meteorological information. Although the loose-leaf flight plan printouts were not located at the accident site, based on previous work practice, the required weather forecasts, including the departure and destination TAFs, were probably accessed by the pilot on the morning of the accident flight.
It was a company requirement that a flight notification be lodged with Airservices prior to departure. This could be accomplished using the NAIPS website, the EFB software, or by telephone if internet access was not available. Airservices advised that a flight notification was not lodged for the accident flight.
During a telephone conversation at about 0730 on the morning of the accident flight, the pilot was reported to have stated to a Katherine Aviation operations staff member that the weather was ‘a bit iffy’. The staff member further stated that pilots were encouraged by Katherine Aviation to remember that there was always the option to divert or return. The pilot had taken off and then turned back, due to unsuitable weather, on a flight a few days prior to the accident.
Requirements for flight under visual flight rules
Visual meteorological conditions are the minimum conditions in which a VFR flight is permitted. These conditions ensure pilots have sufficient visibility to control the aircraft and maintain visual separation from terrain and other aircraft.
The rules require that pilots operating below 10,000 ft have a minimum of 5,000 m flight visibility. Pilots also need to maintain 1,500 m horizontal and 1,000 ft vertical separation from cloud when above the higher of 3,000 ft AMSL or 1,000 ft AGL in non-controlled airspace. When operating at or below the higher of 3,000 ft AMSL or 1,000 ft AGL, the pilot must remain clear of cloud and in sight of the ground or water.
En route
The flight was expected to track directly from Gove to Katherine Tindal Airport. A loose-leaf form used by the operator for engine trend monitoring was located at the accident site. The document was damaged and incomplete, however it identified that the pilot had conducted trend monitoring when the aircraft was stabilised in cruise at 146 kt airspeed and at an altitude of 8,500 ft. Taking into account the climb performance of the aircraft, a forecast 18 kt wind speed at 340°, the cruise speed and a direct track to Katherine, the ATSB assessed that the aircraft would pass north of Bulman and over the accident site at about 0930.
Operational staffing
Due to the approaching Christmas and New Year shutdown period, most Katherine Aviation staff were on leave, including the head of flying operations (HOFO) in Katherine and the senior base pilot at Gove. With only 2 flights scheduled for 24 December 2022, 2 staff remained on duty comprising of a senior pilot and an operations staff member, both in Katherine. The senior pilot had prepared another Cessna 210 aircraft for transfer back to Gove, while waiting for TFT to arrive.
Fuel
The aviation refueller at Gove reported receiving a text message from the pilot at about 0615, requesting full fuel (169 L) in the left wing tank and the right wing tank to be filled to the indicator tab (127 L), totalling 296 L. The fuel receipt showed that 211 L of Avgas 100 low lead fuel was uploaded to the aircraft between 0735 and 0745. Based on the Pilot’s Operating Handbook (POH), 4 L was unusable, therefore there was 292 L usable fuel on board at startup, equating to 210 kg using a specific density of 0.72 for Avgas. Previous flight logs showed the pilot allowed 5 L (3.6 kg) for taxiing. This was consistent with the passenger/cargo manifest located at the accident site, which listed 207 kg fuel on board at take-off.
Weight and balance
The passenger/cargo manifest included a loading summary, which calculated the take-off weight including occupants, cargo and fuel for the aircraft to be 1,415 kg, which was less than the aircraft’s maximum take-off and landing weight of 1,724 kg. The associated weight and balance assessment normally completed by the pilot was not located in the wreckage and the passenger’s seating position was unknown.
Based on the weights listed in the manifest and the information provided in the POH, the ATSB assessed that the aircraft was in the mid-range of the aircraft’s centre of gravity envelope, whether the passenger was seated in the front or centre row. Records from previous flights also showed that the pilot routinely switched between left and right tanks to maintain lateral balance. Therefore, the aircraft was almost certainly within the weight and balance limits throughout the flight.
Design limitations
The Cessna 210N is certified as a normal category aircraft. The airspeed and load limits defined in the Cessna 210N POH are defined in Table 2.
Table 2: Cessna 210N airspeed and load limitations
Never exceed airspeed (VNE)
200 kt (red line on the airspeed indicator)
Maximum structural cruising airspeed (VNO)
165 kt (green line on the airspeed indicator)
Manoeuvring airspeed (VA)
125 kt at 1,724 kg
113 kt at 1,428 kg
101 kt at 1,134 kg
Maximum flight load factors (g)
+3.8 g to −1.52 g (flaps up)
+2.0 g (flaps down)
Manoeuvring airspeed (VA) is the maximum airspeed at which full control travel can be used without exceeding the design load factor. The manoeuvring speed decreases with aircraft weight. Factoring the take-off weight and TFT’s fuel usage, the ATSB calculated that the manoeuvring airspeed at the time of the accident was about 111 kt.
The 4 forces acting on an aircraft in flight are lift, weight, thrust and drag. The ratio of lift force to the aircraft weight is the load factor. Load factors are defined in terms of g-loading, which is a measure of the forces acting on the aircraft structure to produce the accelerations involved in changing speed and direction in flight. In straight and level flight, lift force and aircraft weight are balanced, so the load factor is 1 g. Aircraft structural limits are based on aircraft weight and the load factor, which can be affected by any one or combination of the following:
full control movements above VA which can occur while manoeuvring, as a result of disorientation, or during recovery from an unusual attitude.
windshear, turbulence or gusts – severe turbulence is defined as variations in vertical acceleration greater than 1 g.
An aircraft must be operated within its flight envelope[10] to prevent structural damage, or aerodynamic stall.[11] Exceeding the flight load limit below VA results in a stall, whereas exceeding the flight load limit at a speed above VA can produce structural damage.
Accident site and wreckage examination
Wreckage location
The ATSB initiated a field-based investigation following notification from the JRCC that the aircraft wreckage had been located. ATSB investigators attended the accident site on 29 and 30 December 2022. It was situated within the East Arnhem wilderness region with medium‑density trees and largely flat terrain. The nearest aerodrome was located at Bulman, approximately 18 km south.
Site examination
The ATSB’s onsite examination identified that the right wing and its detached wing tip were the first components in the wreckage trail. The wing tip and right wing were located 370 m and 300 m respectively from the primary point of ground impact, indicating they had separated from the aircraft during flight (Figure 8).
Figure 8: Aerial view of the accident site showing the spread of wreckage
Source: ATSB
Severed tree branches and ground scars were consistent with the aircraft having a trajectory of approximately 35° down from horizontal immediately before colliding with terrain. Almost complete fragmentation of the aircraft structure had occurred on impact leading to aircraft components spreading over about 80 m from the primary ground contact point. The propellor, engine, left wing, carry-through structure, empennage, nose gear and cabin components were all identified in the wreckage trail.
The orientation of the wreckage trail was in a north-east direction, which was about 180° to the intended flight track to Katherine Tindal. The tail and empennage section had broken into several pieces and was partially reassembled to ensure that all the extremities and flight control mass balance weights were identified. Excluding the right wing and wing tip, all key components of the airframe were identified in the wreckage trail with no pre-impact defects identified. The left wing remained attached to the intact wing carry-through structure. The landing gear was assessed to be retracted at impact and the flaps were assessed to be in the retracted position.
Both wing tank filler caps remained fitted to their respective fill ports. There was no remnant smell of fuel in the wreckage when it was examined although there had been significant rain through the region prior to ATSB’s examination of the wreckage. Additionally, yellowing of the small grasses and vegetation surrounding the accident site was consistent with chemical burning, likely from the release of fuel when the aircraft impacted terrain.
Separated right wing
Onsite examination of the right main wing spar identified that it had fractured diagonally, about 30–60 cm from the fuselage attachment points (Figure 9–Figure 11).
The right wing showed extensive permanent deformation and tearing of the internal structure with associated compression rippling to the upper skin. The damage was indicative of substantial upward bending forces applied to the wing prior to its failure and separation from the aircraft. The wing structure at the point of failure contained a permanent deflection of about 30° in the upward direction. The internal main fuel tank had been ruptured during the break-up, with no residual fuel remaining.
The inboard end of the right wing spar remained attached to the fuselage carry-through structure. Examination of the fracture surfaces from the right wing spar presented evidence of ductile overstress. Wood fibres and soil were also embedded throughout the main spar surfaces. The onsite assessment did not identify any regions of fatigue cracking or other pre-existing damage that might have weakened the spar caps, straps, or web structure of the wing.
Black contact marks on the wing tip surfaces indicated that it had probably impacted the rubberised leading-edge protection on the tail during the break-up sequence.
The inboard end of the right wing spar and the corresponding fracture surfaces from the separated right wing were retained for further detailed examination at the ATSB technical facilities in Canberra.
Figure 9: The right wing as it was found approximately 300 m from the main wreckage
Source: ATSB
Figure 10: The right wing showed compression rippling of the upper skin surface and permanent deformation from exposure to upward bending
The wing was permanently deformed by about 30° in the upward direction at the point of failure. Source: ATSB
Figure 11: Illustration of the Cessna 210 and the wing and main spar fracture location
Source: Textron – annotated by the ATSB
Engine
The engine had separated from the airframe and was found several metres from the initial impact point. The engine was examined externally for any type of pre-impact mechanical failure with none identified.
Exhaust system
Only small portions of the exhaust system from the engine were located at the accident site. The left side of the exhaust system containing the muffler section and heater shroud had been liberated from the engine and was not found at the accident site. It is possible they were obscured by debris or buried under the soil within the impact crater. The firewall area that housed the cabin heater inlet was destroyed and unable to be assessed for integrity.
The chief engineer for Katherine Aviation indicated they were unaware of any pre‑existing issues with the exhaust system from VH‑TFT and that it was inspected every 100 hours.
Propeller
The propeller hub had separated from the engine crankshaft due to overstress fracture under predominantly bending loads. One propeller blade had fractured from the hub at its base. All blades had sustained forward bending and rotational abrasion damage from passing through sand/soil. One of the blades displayed chord-wise twisting and compound bending. The damage signatures produced on collision with the terrain were consistent with an operating engine (Figure 12).
Figure 12: Propeller assembly after removal from the ground impact site
Source: ATSB
Emergency locator transmitter
The emergency locator transmitter (ELT) installed in the aircraft was an Artex 406 transmitter fitted to a fixed mounting bracket within the aft fuselage. It was required to be switched to the ARM position for flight so that the g-switch would provide impact-activation in the event of an accident.
The ELT from the aircraft was located within the wreckage trail. The switch was set to the armed position and the front panel light had illuminated, indicating that the inertial switch had activated on impact as designed. Although the unit was likely transmitting, the antenna had been severed, preventing the signal from propagating sufficiently to be received by overflying aircraft and/or satellites.[12]
Technical examination
A limited number of items from the accident site were retained as evidence for further review by the ATSB. They included operational documentation, electronic devices and physical components that were subsequently transported to the ATSB’s technical facilities.
Electronic devices
It was a Katherine Aviation requirement for all pilots to use an electronic flight bag (EFB). The pilot used the OzRunways application on an iPad device. The ATSB’s review of the pilot’s OzRunways account identified a portion of a previous flight to Groote Eylandt on 23 December 2022. The account contained no flight data from the accident flight on 24 December 2022.
The ATSB’s examination of the iPad and 2 mobile phones retrieved from the accident site was completed to establish if electronic data regarding the conduct of the flight could be recovered. Access to the severely damaged passenger’s phone was achieved, however there was no data relating to the accident flight stored on that device. Data recovery from the pilot’s phone and iPad was unsuccessful.
Flight instruments
Portions of 2 flight instruments were recovered from the accident site – a gyroscope from the artificial horizon and the front face of the vertical speed indicator.
Disassembly and examination of the gyroscope identified rotational scoring from contact with the rotor’s housing. The scoring damage indicated that the aircraft’s vacuum system and artificial horizon were likely operating.
Examination of the front face of the vertical speed indicator identified a defined witness mark that was consistent with the needle striking against the instrument face on ground impact. The witness mark showed a descent rate of 2,000 ft per minute. However, because the mark was at the limit of the instrument range, the descent rate of the aircraft may have been higher than indicated when it collided with terrain.
Right wing main spar
A red-brown product was adhered to much of the spar fracture surfaces and was likely a mixture of soil and impacted vegetation. Detailed examination of the main spar fragments identified features typical of ductile overstress. There was deformation and angular tearing throughout the spar cap, shear web and strap structure.
Overstress fracture in ductile materials (including the alloys comprising the wing component) occurs when the structure is loaded beyond its ultimate limit. Several rivets that had secured the straps to the spar cap had sheared during the break-up. The examination did not identify any evidence of pre-existing damage such as fatigue cracking, corrosion or other defects (Figure 13 and Figure 14).
Figure 13: Fractured right wing main spar as received at the ATSB’s technical facilities
Source: ATSB
Figure 14: Close-up of the lower spar cap outboard fracture surfaces
Only ductile overstress features and associated deformation was present through the spar structure fracture surfaces. Source: ATSB
Post-mortem and toxicology information
General
The pilot was described by co-workers and next of kin as active with a high level of health and fitness. They were a non-smoker.
Pilot results
A post-mortem examination conducted on the pilot found they sustained fatal injuries during the impact sequence. Toxicological analysis[13] identified the presence of alcohol and carboxyhaemoglobin (COHb). However, due to chemical changes that occur post‑mortem there was significant doubt over the validity of these results. That is, they were not reliable indications that the pilot was exposed to either alcohol or carbon monoxide prior to the accident.
Passenger results
A post-mortem autopsy examination was performed on the passenger, which found that they sustained fatal injuries during the impact sequence. Toxicology testing was not conducted.
Survivability
The accident was not survivable. Although a product of the accident dynamics, had an ELT signal been received by the search and rescue satellite system this would have resulted in earlier location of the accident site by the search authorities.
Organisational information
General
Katherine Aviation was established in 2006. It held an Air Operator’s Certificate (AOC) and operated 15 Cessna 210, 6 Beechcraft Baron BE58, and 4 Cessna 172 aircraft. At the time of the accident it employed 20 pilots and was the registered operator of VH-TFT. It operated from 6 locations, with Katherine Tindal Airport being their main base, and Gove being one of 5 remote bases. The company conducted operations under Civil Aviation Safety Regulations (CASR) Part 135.[14] It flew to communities and townships throughout the Northern Territory, and its services included general charter, patient transfer, freight and mail delivery, and scenic flights.
Katherine Aviation had a CASA-approved exposition that defined its procedures, activities, and conditions. It did not, and wasn’t required to under the regulations, have a safety management system.
In December 2023, following sale of the business and its assets, Katherine Aviation ceased all charter operations and in January 2024 it cancelled its AOC, de‑registering as an authorised aviation operator.
Key personnel
Katherine Aviation’s key personnel were the chief executive officer (CEO), who was also the head of aircraft airworthiness and maintenance control (HAAMC), and a separate head of flying operations (HOFO). The HOFO commenced their aviation flying career with Katherine Aviation and after several years as a line pilot and performing other duties within the company, was appointed as the HOFO in May 2021. The HOFO role described in the company Exposition was to manage and ensure the safety of flight operations. Duties also included the employment and induction of new pilots into the company, ground training and checking pilots to line.
Line pilots
The organisation’s minimum requirements for pilots was a multi-engine instrument command rating with at least 5 flight hours operating a Cessna 210. Once located at a remote base, it was general practice that a senior base pilot provided supervision, mentoring and advice. Senior base pilots reported to the HOFO.
The HOFO and other company personnel stated that there was never any pressure applied to line pilots to complete a flight. They advised that the company supported the decision of a pilot if they elected to cancel a flight due to bad weather. The HOFO also advised it was an accepted, though not formalised practice, for pilots to depart and ‘go have a look’, when the forecast weather was unfavourable.
In-command-under-supervision training
Katherine Aviation required all pilots joining the company to complete line training as part of their induction. The training program was conducted in-command-under-supervision (ICUS) and provided assurance to the operator that, following a series of reviews, a pilot was proficient to conduct line operations. The HOFO reported that it typically took 25–60 ICUS flight hours before new pilots were checked to line. Elements from the ICUS program included:
aircraft knowledge (aircraft speeds and limitations, pre-flight inspections)
flight planning requirements
flight component (taxi, climb, cruise, circuit and landing)
weather management
passenger briefings
rules and procedures.
The operator advised that competency surrounding weather management and avoidance was assessed during ICUS flights. There was no formal weather examination during the training period, and pilots were expected to deviate, or descend early, to ensure the aircraft did not enter cloud.
Weather hazard management
On 13 October 2022, the operator held a safety meeting, which the pilot attended in preparation for the upcoming wet season. According to the meeting minutes, senior pilots discussed their personal accounts and experiences from flying during a wet season. The minutes from the meeting also identified that the HOFO had addressed the attending pilots, reiterating that:
‘…no pressure to get the job done exists, and that pilots will be supported in their decision making.’
Katherine Aviation had created a specific internal training presentation on the hazards that exist in the Northern Territory during the wet season. That presentation was not delivered at the pilot safety meeting, however it was available for pilots to review on the internal computer network. The operator did not have a record of the accident pilot reviewing the presentation. The training presentation commenced with the following introductory statement:
This course is aimed at providing you with some specific information and guidance to help with decision making processes during the wet season. If you are new to flying in the NT then it is likely that you may not have experienced flying in a wet season. Wet season presents some extreme weather patterns that add to the complexities of planning and carrying out a flight. It is important that you are aware of some of these challenges and are suitability equipped to manage these situations whilst you are flying in the NT.
The presentation included advice on wet season weather phenomena, flight planning, flight into marginal visual meteorological conditions, guidance on the safe operation and control of an aircraft when in turbulence and when to turn back. It also included a case study and lessons learned from a Cessna 210 in-flight break-up that occurred during the 2017 Northern Territory wet season (see the section titled Related occurrences).
Procedure for severe weather
The wet season training identified that it was likely for turbulence to be encountered when flying during a wet season. The presentation offered the following guidance:
• When encountering turbulence your priority is always to CONTROL THE AIRCRAFT
• Determine the intensity of the turbulence
• If the turbulence is of adequate intensity, begin to make corrective actions but do this slowly, (any abrupt changes to control inputs and power can increase G-loading on the aircraft)
• If descending – slowly revert to level flight to reduce airspeed
• Ensure you keep the wings level and do not “chase” attitude adjustments
• Slowly reduce power as appropriate to a minimum of 18 inches to reduce airspeed
• Allow the aircraft to decelerate to below the appropriate turbulent penetration speed for its weight (if applicable)
• If needed, ensure the aircraft is below gear extension speed and lower the gear
• Continue flight or descent in this configuration until you are clear of the turbulence
• DO NOT initiate quick roll manoeuvres or large turns. This may significantly increase G-loading on wings. G-loading limits are assessed on vertical movements of pressure and are not applied to twisting moments on wings. A twisting moment on the wing caused by rapid rolling movements (usually associated with someone attempting to “chase” an attitude) will apply further stresses to the aircraft. If a turn is required to attempt to manoeuvre away from a high turbulence area, ensure that it is made slowly and with minimum bank angle.
• CB’s and developed thunderstorms should be avoided by up to 10-15 nm or more. Some may need to be avoided by up to 40 nm or more!
• If you are diverting around a thunderstorm and it is turbulent then you are probably too close!
Additionally, section 2.19.3 of the operator’s exposition described procedures when encountering severe weather:
To minimise the risk of exceeding aircraft structural limitations due to thunderstorm turbulence, the pilot in command should:
• Ensure the aircraft does not take-off when thunderstorms are active within 10 nm of the aerodrome
• Avoid thunderstorms enroute by diverting by a minimum of 10 nm upwind or 20 nm downwind
• The pilot in command must either hold or divert to an alternate aerodrome if a thunderstorm is in 20 nm of the destination aerodrome.
Forecast and reported areas of turbulence should be avoided whenever possible. If turbulence is anticipated or encountered, the pilot in command should:
• ensure all persons, loose articles and cargo are secured
• maintain turbulence penetration speed or manoeuvring speed (VA)
• maintain attitude control and accept altitude changes and speed variations whilst keeping the attitude within safe limits.
Decision making and perceived pilot pressure
The pilot was described by their co-workers and the HOFO as professional and meticulous with their selection of speed and power settings when operating the Cessna 210 aircraft. They reported that the pilot exercised good en route decision‑making during the ICUS program, particularly in the avoidance of weather. A few days prior to the accident, the pilot turned back during a flight when en route weather conditions were unfavourable. In that instance, the pilot called the operations department and advised of the decision to cancel the flight. The decision not to push on was reflected by the company’s stance on turnback and cancellation decisions during periods of adverse weather.
Perceived (or self-induced pressure) is specific to each pilot and may come from a range of sources. It may not be evident or easily identifiable by the pilot. Not every flight will result in potential for pilots to experience pressure; some pilots may not have experienced pressure due to the flights they have been involved in, and some pilots may not feel pressure in circumstances where other pilots do. In their research, Bearman (2014) reported that outback pilots are more likely to undertake risky behaviour to meet commercial imperatives and gain approval from their management. The desire for career progression by accumulating flight time was also an identified factor to influence risky behaviour for outback pilots.
On the day of the accident, conditions existed that may have led the pilot to experience a level of self-perceived pressure to proceed with the flight. These included:
The aircraft was expected in Katherine for a 100-hourly scheduled maintenance. If the flight had returned to Gove, then it is likely that insufficient hours would remain on the aircraft’s maintenance release to return to Katherine, potentially requiring a maintenance engineer to travel to Gove and complete the necessary maintenance.
The flight was described in the booking as a patient transfer flight. This was the third time that Katherine Aviation had attempted to transfer the passenger for respite care. The previous flights earlier that week had been cancelled due to bad weather.
The accident pilot was seeking to further their commercial flying career. The operator reported that the pilot was always keen to be assigned flight taskings to build flight time.
Balancing the potential for the above conditions, Katherine Aviation had no expectations for company pilots to depart or continue with a flight when confronted with adverse weather conditions. This expectation was outlined in the company Exposition and was supported by statements provided by operational personnel that pilots were accepted if they elected to cancel, divert or turn back. While it could be demonstrated that some aspects of self-perceived pressure were present, there was insufficient evidence available for the ATSB to determine the influence of each of these on the pilot’s decision‑making related to the accident flight.
Recorded data
Radar data
The Royal Australian Air Force (RAAF) provided air traffic control (ATC) recordings from Darwin and Tindal radar towers for the period of the accident flight. A review of the ATC data was completed and VH-TFT was not detected by the radar. In their analysis of the radar coverage, RAAF ATC confirmed that an aircraft operating at an altitude of 8,500 ft overhead the accident site would not have been detected by the Tindal radar system.
Telephone records
A single text message was sent from the pilot’s phone to the operator at 0841, advising of the planned 1024 arrival time to Katherine. Mobile phone call charge records for the pilot and passenger’s mobile phone devices were provided by a telecommunication network provider for the period 0900 to 1130. The data identified that from 0900 as the flight progressed, network connections were established with the cellular towers at Ramingining, Gapuwiyak, Alyangula, Numbulwar, and then to Bulman. The pilot’s phone first came into the detectable range of the Bulman cellular tower at 0914 and the passenger’s phone into range of the Bulman tower at 0915.
At 0929 both phones were again briefly detected on the Ramingining cellular tower, approximately 150 km north of the accident site. The provider advised that mobile networks were designed for ground coverage. Connection to a network from within an aircraft while en route can be unpredictable and may be affected by variables such as climatic conditions, aircraft altitude and radio network traffic within the region. The Ramingining tower connection suggests that the aircraft may have been at a higher elevation and possibly closer to the planned cruise altitude of 8,500 ft, rather than at significantly lower altitudes.
At 1001 the passenger’s phone signal ceased its connection with the Bulman tower, however the data identified that the pilot’s phone remained connected to the cellular network. The passenger’s phone was severely damaged during the accident sequence and had likely stopped operating upon impact with the terrain. In contrast, the pilot’s phone remained relatively undamaged.
Recording devices on VH-TFT
The aircraft was not equipped with either a cockpit voice recorder or a flight data recorder, nor was it required to be. Further, there was no active flight tracking equipment fitted to the aircraft, which may have otherwise been used by the operator to track the aircraft and to assist search authorities to locate the occupants. The was no other device or system fitted to the aircraft that provided flight data.
Onboard recording devices have long been recognised as an invaluable tool for investigators in identifying the factors behind an occurrence and assisting with the identification of important safety issues. However, in many cases, investigations involving light aircraft are hampered by a lack of data about the circumstances that led to the occurrence. This contrasts with the investigation of occurrences involving larger transport aircraft that are required to be fitted with a flight data recorder and cockpit voice recorder.
Two recent ATSB investigations benefited greatly from the availability of recording devices. Although not crash protected, they greatly assisted in determining the contributing safety factors and enabling safety advice to be provided to the aviation industry:
VFR into IMC, loss of control and collision with terrain involving Airbus Helicopters EC130 T2, VH-XWD, near Mount Disappointment, Victoria, on 31 March 2022(AO-2022-016),
Loss of control and in-flight break-up involving Robinson R66, VH-KFT, near Hawks Nest, New South Wales, on 26 October 2023(AO-2023-051). Ongoing at the time of writing.
Related occurrences
A search of the ATSB occurrence database identified 5 other fatal accidents involving structural break-up for the Cessna 210 series aircraft in Australia (Table 3). Of these:
One accident from 1976 (Cessna 210L) and one from 2017 (Cessna 210B) were attributed to significant aerodynamic loading, the source of which could not be established with certainty.
The 2019 in-flight break-up and separation of the right wing from a Cessna 210M was identified to be from the fatigue cracking and fracture of the wing carry-through spar. Weather was not a factor to that accident.
Exposure to severe weather was identified to be contributory for 2 accidents, one in 2011 (Cessna 210M) and the other in 2017 (Cessna 210L). These accidents and a serious incident from 2019 involving severe turbulence are briefly discussed below.
Table 3: Cessna 210 in-flight break-ups – Australia
Date
Investigation agency accident ID
Aircraft detail
General location
Detail
11 June 1976
Commonwealth of Australia Department of Transport AAIR 197600023
On 7 December 2011, the owner-pilot of a Cessna 210M was conducting a private flight under visual flight rules from Roma to Dysart in Queensland. Thunderstorms with associated cloud, rain and severe turbulence were forecast for the area. About 30 minutes into the flight, the outer sections of the wings and parts of the tail separated. The aircraft collided with terrain, fatally injuring the pilot.
The ATSB established that the aircraft was structurally sound before the wing and tail sections separated. No aircraft system defects were identified. Ground-based weather radar showed thunderstorms in the vicinity of the accident site, and recorded engine data showed cruise power setting was maintained until recording ceased. Although the precise circumstances leading up to the accident were not known, a combination of aircraft airspeed with the effects of turbulence and/or control inputs generated stresses that exceeded the design limits of the aircraft structure.
On 23 October 2017, a Cessna 210L with 2 pilots on board was conducting a charter flight from Darwin to Elcho Island, Northern Territory. When the flight was diverted to avoid adverse weather, the aircraft entered an area of strong convective activity and rapidly developing precipitating cells, which resulted in it experiencing severe turbulence and possibly reduced visibility for the pilots. While flying in these conditions, a combination of airspeed, turbulence and control inputs probably led to excessive loading on the aircraft’s wings, which separated from the fuselage in-flight before it collided with terrain.
The ATSB found that the pilots had limited experience flying in the ‘build-up’ to the wet season in the Darwin area. Although pairing a supervisory pilot with a pilot new to the company was likely to reduce risk in other instances, in this case it did not adequately address the weather-related risks because neither pilot had experience flying in the region during the wet season.
A serious incident was investigated by the ATSB following the report of passenger injuries and structural damage from exposure to severe turbulence during a charter flight.
On 25 November 2019, a Cessna 210M with four passengers was being flown from Darwin to Tindal, Northern Territory. Soon after departure, the pilot diverted 5 NM right of the planned track to avoid a large storm cell that was 5 NM left of track. Shortly after, the aircraft encountered sudden and sustained severe turbulence.
During the turbulence, the aircraft airspeed could not be controlled for several minutes through changing power settings, and for the most part the airspeed could not be held below 155 kt. For extended periods, the pilot had no control over bank angle, height, or heading. At one stage, the airspeed dropped below 140 kt, and the pilot lowered the landing gear in order to create drag and slow the aircraft down. ATSB’s analysis of the radar data showed that the aircraft ground speed reached 210 kt, a maximum descent rate of 5,000 ft per minute.
International accidents
A search of the accident report databases held by both the Transportation Safety Board of Canada (TSB) and the United States National Transportation Safety Board (NTSB) identified several instances over a 25-year period where the Cessna 210-aircraft type has sustained structural failure during flight (Table 4). There were 8 fatal accidents identified and categorised as private operations and one other categorised as a charter operation. The accidents were further categorised to similarly themed primary and secondary contributing factors, these included: manoeuvring in excess of VA, loss of control, spatial disorientation, continued flight into instrument meteorological conditions and severe weather.
Table 4: Cessna 210 in-flight break-ups – International
Date
Investigation agency accident ID
Aircraft detail
General location
21 Jan 1997
US NTSB CHI97FA056
Cessna 210N
Highland, Michigan
28 July 1997
Canada TSB A97Q0158
Cessna 210L
Milan, Quebec
18 June 2001
Canada TSB A010O165
Cessna 210L
Lake Lavieille, Ontario
4 December 2002
US NTSB FTW03FA057
Cessna 210L
Harrison, Arkansas
7 April 2005
US NTSB LAX05FA132
Cessna T210L
Tranquillity, California
12 August 2007
US NTSB MIA08FA027
Cessna T210N
Bloomfield, Kentucky
7 September 2010
US NTSB CEN10FA520
Cessna T210
Mountain Home, Arkansas
17 November 2014
US NTSB CEN14FA064
Cessna T210M
Cedaredge, Colorado
25 March 2017
US NTSB ERAFA17136
Cessna T210
Hayden, Alabama
Analysis
Introduction
On the morning of 24 December 2022, a Cessna 210N, registered VH-TFT, operated by Katherine Aviation, departed Gove Airport for a charter flight under the visual flight rules (VFR) to Katherine Tindal Airport. The flight departed with one pilot and one passenger on board. After the aircraft did not arrive and contact was unable to be made with the pilot, search and rescue activities were initiated by authorities. A distributed wreckage field was found the following day at a remote location in East Arnhem, approximately 237 km east-north-east of Katherine. Both occupants of the aircraft were fatally injured.
Examination of the accident site and recovered wreckage identified that the aircraft had sustained an in-flight break-up involving separation of the right wing. No pre-existing aircraft defects that had the potential to influence the accident were identified. The emergency locator transmitter fitted to the aircraft had activated from the accident sequence, however physical disruption between the unit and its antenna prevented an alert signal being received by the search authority.
The availability of flight data generally assists in the determination of contributing factors in accidents investigated by the ATSB. In this instance additional data may have provided time‑referenced positional information, airspeed, altitude and heading. Notwithstanding, weather satellite information was gathered that identified the formation of a rapidly developing thunderstorm near to Bulman during the time period the aircraft likely transited the region. The following analysis will examine the flight into adverse weather, the accident time, development of the structural break-up, and aspects related to the operator’s wet season training.
Time of the accident
The ATSB reviewed the aircraft performance, planned flight information and the available telecommunication records to determine a likely accident time. Based on the expected direct flight route conditions and aircraft speed, the aircraft should have arrived overhead the accident site at about 0930. However, the ATSB’s review of the available telecommunication records identified that the passenger’s mobile phone ceased its connection with the Bulman cellular tower at 1001 probably due to damage sustained during the accident sequence.
While there was insufficient information to ascertain the likely accident time more accurately than somewhere between about 0930–1000, possible reasons for the additional flight time to that planned included that the aircraft was slowed en route or diverted due to weather, including possibly being flown beyond Bulman and then turned back towards Gove.
Flight into adverse weather
This was the pilot’s first commercial aviation role and was also their first period operating through a Northern Territory wet season. They had completed their line training with the operator in September 2022 during the dry season and after deployment from Katherine had flown for approximately 3 weeks from the operator’s base in Gove. During that period, they had turned back previously due to unsuitable weather. This showed that the pilot had decision‑making experience flying in convective weather.
The ATSB considered it likely that, while completing flight planning earlier that morning, the pilot had accessed the graphical area forecast (GAF) that described the predicted weather en route to Katherine. Supporting that was the pilot’s previous flight planning records, where all the necessary information had been obtained and documentation completed. The pilot had mentioned in conversation to the Katherine Aviation operations staff member on the morning of the accident that the weather ‘appeared to be a bit iffy’, which also supported that the pilot had obtained and assessed the en route weather forecast.
Though most Katherine Aviation staff were away on leave that day, including the Gove senior base pilot and Head of Flying Operations, there were operational staff in place and on duty at the Katherine Aviation main base for consultation to assist with decision‑making surrounding the conduct of the flight. Additionally, Bureau of Meteorology staff who had produced the forecast remained available as an informed source to provide weather advice.
The prevailing cloud coverage along the flight route near to Bulman were predicted in the GAF to cover between 5 and 7 oktas, with an effective ceiling of 1,000 ft above mean sea level (AMSL). There were no breaks predicted between subsequent cloud layers, with cloud tops predicted to be the same as each subsequent cloud base to above 10,000 ft AMSL. These forecast conditions were unsuitable for a flight under the VFR at an altitude of 8,500 ft. However, BoM analysis of satellite imagery identified that the forecast overcast conditions were not present in the Bulman region in the lead up to the accident.
Increasingly severe weather conditions were predicted to develop from the prevailing cloud coverage during the validity period of the GAF. Visibility was expected to between 500 m and 2,000 m from rain showers, which was significantly below the required visual meteorological conditions. Towering cumulus and cumulonimbus clouds were also forecast to develop from cumulus cloud cells at different times and locations throughout area B during the forecast period.
A review of the available satellite imagery identified that the prevailing cloud coverage around the Bulman region rapidly formed into convective clouds as the aircraft approached the area. The thermal activity depicted in the satellite imagery within the Bulman area was accompanied by lightning strike detections at 0940, which confirmed that the towering cumulus and cumulonimbus clouds had further developed into a thunderstorm. This would have led to areas of moderate to heavy rain, with significantly reduced visibility as forecast in the GAF.
Depending on the proximity to these weather phenomena, it is also likely that the aircraft encountered severe turbulence associated with the convective action. Furthermore, because the satellite imagery confirmed that the prevailing overcast conditions did not exist in the Bulman region in the lead up to the accident, there was probably sufficient separation between the convective cloud formations associated with the developing thunderstorm to have been visible to the pilot. However, the severity of the conditions may not have been visually apparent.
The operator’s procedures required a 20 NM downwind separation from thunderstorms and it was expected practice that a flight was to be diverted upon encountering such phenomena. If severe turbulence was encountered, pilots were to slow the aircraft and to avoid rapid manoeuvres. It was not possible to determine the pilot’s precise actions during this final period of the accident flight. Had they been using the weather radar application on the iPad during the flight, it is possible that the extent of the developing storm near to Bulman was not evident due to the storm’s significant distance from the weather radar head. This may have led to the pilot not perceiving the potential severity of the storm as they approached the Bulman region.
In summary, upon arrival into the Bulman region, the aircraft likely entered an area of strong convective activity from a rapidly developing thunderstorm which probably resulted in exposure to a combination of severe turbulence and reduced visibility for the pilot.
In-flight break-up
The position of the right wing and its control surfaces relative to the remainder of the aircraft at the accident site indicated that an in-flight break-up had occurred. All other control surfaces remained with the aircraft up until the collision with terrain. The main wing spar was critically important to carry the aerodynamic loads encountered during flight. Bending and shear loads were transmitted from the wing spar into the fuselage via the carry-through structure. Without any redundant load paths, aeroelastic upward bending and then fracture of the main spar led to the wing separation and an immediate loss of control. There was only evidence of overstress and associated deformation on the fracture surfaces, with no pre-existing defects or damage that might have otherwise reduced its overall structural integrity.
The single wing separation indicates that the aircraft was likely subject to asymmetric loading at the time of the in-flight break-up consistent with the aircraft being manoeuvred. The limited distance between the separated wing and the primary accident site also indicates that the break‑up occurred at an altitude considerably lower than the initial cruise altitude. The direction of the wreckage trail was toward Gove. It was therefore possible that the aircraft had been, or was being, turned back to Gove prior to the break-up.
Had the aircraft entered an area of reduced visibility this would have likely created an increased risk of the pilot losing visual cues and experiencing spatial disorientation. The pilot’s last recorded flight under instrument flight was about 10 months prior when they obtained their multi-engine endorsement. Though the pilot was rated for flight into instrument meteorological conditions, it was likely that the pilot’s instrument flying proficiency had reduced during the intervening period.
Other previously investigated Cessna 210 accidents have identified structural failure and in-flight wing separation to be associated with conditions that were present near Bulman on the day of the accident. One serious incident from the Northern Territory during the 2019 wet season, also investigated by the ATSB, identified that upon coming within 5 NM of a developed thunderstorm, the pilot was unable to control the aircraft’s attitude, airspeed and descent rate. Although the aircraft was able to be landed, the investigation determined that the structural limits of the airframe were likely approached during that flight.
Based on the available evidence, the ATSB concluded that the most likely explanation for the in‑flight break-up of VH-TFT is that, while operating above the manoeuvring speed, the pilot applied a control input and/or the aircraft encountered severe turbulence that resulted in overloading and separation of the right wing.
Wet season training
New pilots employed by Katherine Aviation were given weather avoidance training during the ICUS period. Supporting that training, Katherine Aviation had specific information contained within its exposition for pilots to avoid thunderstorms as part of their operational requirements. Specifically, while en route pilots were to divert by a minimum of 10 NM upwind or 20 NM downwind of such weather systems. Pilots were to also slow the aircraft to the manoeuvring or turbulence penetration speed (VA) when turbulence from these weather systems was encountered. Due to limited available information, the ATSB was unable to assess the degree those requirements were being applied by the accident pilot prior to the in-flight break-up of VH‑TFT.
In addition to the formal operational requirements, Katherine Aviation had developed a training package that detailed the unique hazards of flying during the wet season. It described the procedures to help pilots mitigate the hazards when operating in that environment. The briefing contained specific advice on wet season weather phenomena that included: flight planning, flight into marginal visual meteorological conditions, safe operation and control of an aircraft when in turbulence, and advice on when to cancel the flight.
The pilot attended a company safety briefing prior to the commencement of the 2022 wet season, where elements of decision making were discussed, including first-hand accounts from senior pilots of their own wet season experiences.
Although the slide pack was not presented at the briefing it was made available for pilots to review after the meeting. Katherine Aviation did not require the training material to be reviewed by its pilots. The absence of a requirement for the training material to be reviewed may have been a lost opportunity for Katherine Aviation to ensure its pilots were further prepared to safely operate during the top end wet season.
Findings
ATSB investigation report findings focus on safety factors (that is, events and conditions that increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’ (that is, factors that did not meet the definition of a contributing factor for this occurrence but were still considered important to include in the report for the purpose of increasing awareness and enhancing safety). In addition ‘other findings’ may be included to provide important information about topics other than safety factors.
These findings should not be read as apportioning blame or liability to any particular organisation or individual.
From the evidence available, the following findings are made with respect to the in-flight break-up involving a Cessna Aircraft Company 210N, registered VH-TFT, that occurred 237 km east‑north‑east of Katherine, Northern Territory on 24 October 2022. These findings should not be read as apportioning blame or liability to any particular organisation or individual.
Contributing factors
Upon arrival in the Bulman region, the aircraft likely entered an area of strong convective activity from a rapidly developing thunderstorm, which probably resulted in exposure to a combination of severe turbulence and reduced visibility.
It is probable that a combination of turbulence from the thunderstorm, airspeed above the aircraft manoeuvring speed, and control inputs led to the excessive structural loading and in‑flight separation of the right wing from the fuselage before the aircraft collided with terrain.
Safety actions
Central to the ATSB’s investigation of transport safety matters is the early identification of safety issues. The ATSB expects relevant organisations will address all safety issues an investigation identifies.
Depending on the level of risk of a safety issue, the extent of corrective action taken by the relevant organisation(s), or the desirability of directing a broad safety message to the aviation industry, the ATSB may issue a formal safety recommendation or safety advisory notice as part of the final report.
All of the directly involved parties were provided with a draft report and invited to provide submissions. As part of that process, each organisation was asked to communicate what safety actions, if any, they had carried out or were planning to carry out in relation to each safety issue relevant to their organisation.
The initial public version of these safety issues and actions are provided separately on the ATSB website, to facilitate monitoring by interested parties. Where relevant, the safety issues and actions will be updated on the ATSB website as further information about safety action comes to hand
Safety action not associated with an identified safety issue
Whether or not the ATSB identifies safety issues in the course of an investigation, relevant organisations may proactively initiate safety action in order to reduce their safety risk. The ATSB has been advised of the following proactive safety action in response to this occurrence.
Additional safety action by Katherine Aviation
Wet season training
On 11 February 2023, Katherine Aviation formally presented its wet season training material to its company pilots. In August 2023, the Katherine Aviation Exposition was updated with the requirement that all pilots were to complete the training on an annual basis.
Flight monitoring
Katherine Aviation advised that, in January 2023, it commenced providing satellite tracking and communication devices for its pilots that enabled real-time satellite-based tracking and monitoring of its fleet. The devices allowed text messaging to be exchanged between the company and its pilots in the absence of a mobile telephone signal.
Operational control
Katherine Aviation advised that it had developed flight assessment tools that were required to be completed by its pilots prior to the conduct of any flights. The requirement to complete the assessments was identified in the August 2023 update to the Katherine Aviation Exposition. The tools were targeted to provide its pilots with better decision-making tools during planning for marginal weather.
A marginal weather decision-making chart was also developed to assist pilots assess the daily conditions. The requirement was communicated during a pilot safety meeting and the flowchart was displayed at all Katherine Aviation bases. Both charts are displayed below.
Glossary
AD
Airworthiness Directive
AGL
Above ground level
AMSL
Above mean sea level
ATC
Air traffic control
BoM
Bureau of Meteorology
CB
Cumulonimbus
CASA
Civil Aviation Safety Authority
CASR
Civil Aviation Safety Regulations
CEO
Chief Executive Officer
CTAF
Common traffic advisory frequency
EFB
Electronic flight bag
ELT
Emergency locator transmitter
EMBD
Embedded
FAA
Federal Aviation Administration
GAF
Graphical area forecast
GPWT
Grid-point wind and temperature
HAAMC
Head of aircraft airworthiness and maintenance control
HOFO
Head of flying operations
ICUS
In-command-under-supervision
JRCC
Joint Rescue Coordination Centre
NAIPS
National Aeronautical Information Processing System
POH
Pilot’s Operating Handbook
RAAF
Royal Australian Air Force
TAFs
Terminal area forecasts
VFR
Visual Flight Rules
Sources and submissions
Sources of information
The sources of information during the investigation included:
Katherine Aviation
Civil Aviation Safety Authority
Northern Territory Police Service
Textron Aviation (Cessna)
Airservices Australia
Royal Australian Air Force
Australian Maritime Safety Authority
Northern Territory Health
Bureau of Meteorology
Champagne PC Services
Telecommunication network provider
OzRunways
witnesses.
References
Australian Transport Safety Bureau. (2013). A review of the effectiveness of emergency locator transmitters in aviation accidents. AR-2012-128
Bureau of Meteorology, Graphical Area Forecast & AIRMET User Guide, Version 2.0 July 2018, Commonwealth of Australia
Bureau of Meteorology, Graphical Area Forecast User Guide, A guide for the transition from ARFORs to GAF, Version 1.2 20 October 2017, Commonwealth of Australia
Bureau of Meteorology, Aeronautical Services Handbook, Amendment 213, 1 December 2022, Commonwealth of Australia 2020
Federal Aviation Administration, Advisory Circular No. 00-24C (2013), Thunderstorms, U.S. Department of Transportation
Michalski, D.J., and Bearman, C. (2014). Factors Affecting the Decision Making of Pilots who Fly in Outback Australia. Safety Science, 68, 288-293
Submissions
Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. That section allows a person receiving a draft report to make submissions to the ATSB about the draft report.
A draft of this report was provided to the following directly involved parties:
Katherine Aviation
Bureau of Meteorology
Civil Aviation Safety Authority
Airservices Australia
Australian Maritime Safety Authority.
A submission was received from the Bureau of Meteorology.
The submission was reviewed and, where considered appropriate, the text of the report was amended accordingly.
Purpose of safety investigations
The objective of a safety investigation is to enhance transport safety. This is done through:
identifying safety issues and facilitating safety action to address those issues
providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.
It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.
Terminology
An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.
Publishing information
Released in accordance with section 25 of the Transport Safety Investigation Act 2003
Ownership of intellectual property rights in this publication
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Creative Commons licence
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The CC BY 4.0 licence enables you to distribute, remix, adapt, and build upon our material in any medium or format, so long as attribution is given to the Australian Transport Safety Bureau.
Copyright in material obtained from other agencies, private individuals or organisations, belongs to those agencies, individuals or organisations. Where you wish to use their material, you will need to contact them directly.
[1]Visual flight rules (VFR): a set of regulations that permit a pilot to operate an aircraft only in weather conditions in which they have sufficient visibility to fly the aircraft while maintaining visual separation from terrain and other aircraft.
[2]The Northern Territory is administered through 6 defined regional areas: 1. Darwin, Palmerston and Litchfield, 2. Top End, 3. East Arnhem, 4. Big Rivers, 5. Central Australia, and 6. Barkly.
[3]Cloud cover: cloud cover is reported using words that denote the extent of the cover – ‘few’ indicates that up to a quarter of the sky is covered, ‘scattered’ indicates that cloud is covering between a quarter and a half of the sky, ‘broken’ indicates that more than half to almost all the sky is covered, and ‘overcast’ indicates that all the sky is covered.
[5]The wind direction and speed at an altitude of 8,500 ft was calculated by interpolating the wind speed and direction that was provided in the GPWT at altitudes of 7,000 ft and 10,000 ft.
[6]Satellite images were processed by the Bureau of Meteorology from the geostationary meteorological satellite Himawari-8 that was operated by the Japan Meteorological Agency.
[7]Turbulence intensity is specified according to the perceived effect upon aircraft and occupants. Severe turbulence produces large abrupt changes in attitude and/or altitude and momentary loss of control. Unsecured objects are tossed about and occupants violently forced against seatbelts. www.bom.gov.au/aviation/data/education/turbulence.pdf
[8]Severe icing: the rate of accumulation is such that de-icing/anti-icing equipment fails to reduce or control the hazard to the aircraft, and thus an immediate diversion is necessary. www.bom.gov.au/aviation/data/education/icing.pdf
[9]The National Aeronautical Information Processing System (NAIPS) is a multi-function, computerised, aeronautical information system. It processes and stores meteorological and NOTAM information as well as enables the provision of briefing products and services to pilots and the Australian Air traffic Control platform. About NAIPS (airservicesaustralia.com)
[10]Flight envelope: the range of combinations of speed, altitude, angle of attack etc., within which an aircraft is aerodynamically stable.
[11]Aerodynamic stall: occurs when airflow separates from the wing’s upper surface and becomes turbulent. A stall occurs at high angles of attack, typically 16˚ to 18˚, and results in reduced lift.
This preliminary report details factual information established in the investigation’s early evidence collection phase, and has been prepared to provide timely information to the industry and public. Preliminary reports contain no analysis or findings, which will be detailed in the investigation’s final report. The information contained in this preliminary report is released in accordance with section 25 of the Transport Safety Investigation Act 2003.
The occurrence
On 24 December 2022, a pilot from Katherine Aviation was assigned to operate a Cessna 210N aircraft, registered VH-TFT (TFT), on a charter flight from Gove Airport to Katherine-Tindal Airport, Northern Territory. The fight was arranged to transport a single passenger who was scheduled to be in Katherine over the Christmas period.
At about 0730 local time the aircraft was refuelled with 211 litres of Avgas 100LL. At about 0800 the passenger arrived at the airport in preparation for the flight. Radio transmissions recorded on the Gove common traffic advisory frequency (CTAF) indicated that, at 0812, the aircraft was being taxied for engine run-up checks, and at 0814 the pilot advised that the aircraft had commenced the departure roll on Runway 31. At 0817 a final transmission was recorded on the CTAF indicating that TFT had departed Gove on a direct track to Katherine-Tindal Airport and was on climb to a cruising altitude of 8,500 ft.
At 0841 the operator received a text message from the pilot advising an expected arrival time at Katherine-Tindal Airport of 1024. As the aircraft tracked toward Katherine, mobile phone tower tracing records identified that the aircraft first came into the detectable range of the Bulman cellular tower at 0914.
At 1044 the operator called the pilot’s mobile phone and then at 1058 sent a text message seeking confirmation that the flight had arrived at its destination. When the operator did not receive a response, they checked with another company pilot who was stationed at Gove who confirmed that TFT had not returned to the departure airport. The operator then contacted several station properties along the expected route to check whether TFT had been sighted. At around midday, the operator contacted search and rescue officials and advised that TFT was overdue.
An airborne search and rescue response for the aircraft was commenced by the Joint Rescue Coordination Centre (JRCC) that afternoon. On 25 December 2022, at about 1345, a debris field was located by a search aircraft in a remote area of medium-density bushland, approximately 237 km east-north-east of Katherine (Figure 1). Both occupants were fatally injured and the aircraft was destroyed.
Figure 1: Satellite view of the Northern Territory showing the location of the accident site
Source: Google Earth, annotated by the ATSB
Context
Site and wreckage
The ATSB initiated a field-based investigation following notification from the JRCC that the aircraft wreckage had been located. ATSB investigators attended the accident site on 29 and 30 December 2022. The ATSB’s on-site examination of the wreckage and accident site identified that:
the right wing and its wing tip (which was not attached to the wing) were the first major components in the wreckage trail
the right wing was located approximately 300 m before the primary point of ground contact, indicating that it had separated from the aircraft fuselage during flight (Figure 3)
severed tree branches and ground scars were consistent with the aircraft having a trajectory of approximately 35° down from horizonal immediately before colliding with terrain
almost complete fragmentation of the aircraft structure had occurred on impact with trees and the terrain
aircraft components were spread over a distance of 80 m from the primary ground contact point. The propellor, engine, left wing, carry-through structure, empennage, nose gear and cabin components were all identified in the wreckage trail
the general orientation of the wreckage spread was in a north-east direction, opposite to the intended flight path to Katherine-Tindal
all major sections of the aircraft’s structure were accounted at the accident site
flight control continuity was established where possible
the wing flaps were assessed to have likely been in the retracted position
the landing gear was likely in the retracted position
there was no cockpit voice or flight data recorder, nor was there a regulatory requirement for them to be fitted to an aircraft this size
the aircraft was not fitted with ADS-B out or in-flight satellite tracking equipment and the aircraft was beyond the range of air traffic control radar.
Figure 2: Aerial view of the accident site showing the spread of wreckage
Source: ATSB
Figure 3: As found position of the right wing approximately 300m from the main wreckage
Source: ATSB
Wing inspection
The right wing and its wing tip were the first items located in the wreckage trail. On-site examination of the main wing spar identified that it had fractured diagonally, about 30‑60 cm from the inboard fuselage attachment points (Figure 4).
Figure 4: Illustration of the Cessna 210 and the wing and main spar fracture location
Source: Textron – annotated by the ATSB
Examination of the right wing showed extensive permanent deformation of the wing surface with associated compression rippling to the upper skin. The damage was indicative of substantial upward bending forces applied to the wing prior to its failure and separation from the aircraft (Figure 5).
The inboard end of the right wing-spar remained attached to the fuselage carry-through structure. The left wing remained attached to the carry-through and was located within the primary wreckage area. Examination of the fracture surfaces from the right wing-spar identified evidence of ductile overstress. The on-site assessment did not identify any regions of fatigue cracking or other pre‑existing damage that might have weakened the spar caps, straps, or web.
The outboard tip section from the right wing was found about 70 m from the right wing. Black contact marks on the tip surfaces indicated that the outboard tip impacted the rubberised leading-edge protection on the tail during the break-up sequence.
The inboard end of the right wing-spar and the corresponding fracture surfaces from the separated right wing were retained for further detailed examination at the ATSB technical facilities in Canberra.
Figure 5: Separated right wing assembly showing damage associated with significant upward bending forces
Source: ATSB
Propeller assembly
On-site inspection of the propeller identified that the propeller hub had separated from the engine crankshaft due to overstress fracture under predominantly bending loads. One propeller blade had fractured from the hub at its base. All of the blades had sustained forward bending and rotational abrasion damage. One of the blades displayed chordwise twisting and compound bending. The damage signatures indicated that the engine was likely to have been driving the propeller with significant power when the aircraft collided with terrain.
Figure 6: Propeller assembly as removed from the ground impact crater
Source: ATSB
Aircraft
VH-TFT was a 210N, manufactured in the United States in 1978 by the Cessna Aircraft Company and first registered in Australia in 1989. The aircraft was capable of seating six-people including the pilot and had been designed with a high cantilever wing and a single-engine operating a variable-pitch three-blade propeller. The aircraft was equipped with retractable tricycle landing gear.
The operator’s maintenance records indicated that the aircraft had accrued about 15,100 total flight hours. The most recent scheduled maintenance was a 100-hourly inspection that was completed in accordance with the Civil Aviation Safety Authority maintenance Schedule 5, about 2 months (95 flight hours) prior to the accident. A number of detailed wing inspections were conducted during the last 100 hourly. They included:
Federal Aviation Administration Airworthiness Directive 2012-10-04 (inspection for cracking of the main spar lower cap)
Cessna Special Inspection Document (SID) operation 33 – Inspection of the wing lower spar cap
SID operation 35 – Inspection of the carry through spar lower surface
SID operation 37 – Inspection of the wing spar carry through attachment lugs.
A maintenance release was issued in the night visual flight rules and charter operational categories. The current maintenance release was found in the aircraft wreckage with the daily inspection certified on the day of the accident. No defects or overdue maintenance were recorded on that document.
Weather and environmental information
The Bureau of Meteorology (BoM) advised that, on the morning of 23 December 2022, the day prior to the accident, tropical cyclone Ellie crossed the coastline to the west of Darwin and tracked to the south. Later that evening, Ellie was downgraded to a tropical low, however heavy rain and strong to damaging winds were expected to impact large parts of the greater Northern Territory top-end.
BoM analysis of satellite imagery[1] indicated that on the morning of 24 December 2022, convective cloud started to develop along the expected flight path of the aircraft, near to the accident site. At around 0900, the cloud development strengthened into thunderstorms, with the first observations of lightning recorded between 0940 and 0950. The satellite imagery in the vicinity of the accident site is shown in Figure 7 and Figure 8. That imagery showed the formation of a thunderstorm near to the accident site from about 0910 and its progression through to 1000. The system persisted for several hours after that initial formation.
The BoM further advised in their analysis of the weather conditions that a thunderstorm could result in severe turbulence, severe icing and wind shear with outflows of strong and gusty winds, not only in the immediate vicinity but also at some distance away from the storm. An automated weather station at Bulman, approximately 20 km to the south of the accident site, recorded 12.4 mm of rainfall between 0930 and 1030 that morning.
The development of the severe weather was consistent with the forecast conditions in the Northern Territory Graphical Area Forecast (GAF) that was issued by the BoM at 0135. In the region of the aircraft’s expected flight path the GAF predicted cloud coverage between 5 and 7 oktas[2] at the accident site location around the time of the accident, with an effective ceiling of 1,000 feet above ground level (AGL). There were no breaks predicted between subsequent cloud layers, with cloud tops predicted to be the same as each subsequent cloud base to above 10,000 ft AGL. Further, areas of heavy and moderate rain were predicted with reduced visibility between 500 and 2,000 metres from convective clouds including towering cumulous and cumulonimbus, each with associated severe turbulence.
Figure 7: Weather satellite imagery showing cloud and convective activity over the region of the accident site at 0900. Subsequent changes in convective activity (within the boxed region) are further highlighted in Figure 8
Source: Bureau of Meteorology, annotated by the ATSB
Figure 8: Close-up montage of satellite imagery and convective activity overhead the accident site from 0910 to 1000
Red dots in the above images at 0940 Central Standard Time (CST), 0950 CST and 1000 CST are recorded lightning strikes. The accident site is represented by a red star.
Source: Bureau of Meteorology, annotated by the ATSB
Pilot information
The pilot commenced their flight training in June 2021 and in late January 2022 they obtained a commercial pilot license (aeroplane). The pilot obtained a multi-engine aircraft instrument rating in February 2022. The pilot also held a Class 1 aviation medical certificate, valid until May 2023.
The pilot commenced flight training with Katherine Aviation in August 2022, completing 14 proficiency flights in a Cessna 210 during the induction period and passing the company line check on 20 September. The pilot was then employed by the operator, completing passenger‑carrying charter flights from Katherine-Tindal to remote locations within the Northern Territory top-end (totalling 76 hours). At the start of December, the pilot was restationed to the operators base in Gove, East Arnhem, completing an additional 45 hours until the day of the accident. They had recorded a total of 364 flying hours before the accident flight.
Witness information
The expected track for the flight between Gove and Tindal-Katherine was over remote sections of the Northern Territory. No witnesses to the accident have been identified.
Audio information
Examination of the recorded CTAF radio transmissions for Gove on 24 December 2022 revealed 3 transmissions from the pilot:
during the ground run-up checks
during taxi for departure
shortly after take-off.
No additional recordings regarding the operation of the flight have been identified.
Further investigation
To date, the ATSB has examined the accident site and wreckage, interviewed personnel associated with the operation of the aircraft, collected meteorological and air traffic control radar data, and reviewed the aircraft maintenance and pilot records.
The investigation is continuing and will include further review of the:
aircraft wreckage and recovered electronic devices
environmental influences including analysis of the meteorological data
pilot qualifications, experience, and training
operator training policies and procedures
passenger records
similar occurrences in Australia and internationally.
Should a critical safety issue be identified during the course of the investigation, the ATSB will immediately notify relevant parties so appropriate and timely safety action can be taken.
A final report will be released at the conclusion of the investigation.
Acknowledgements
The ATSB acknowledges the assistance provided by the Bureau of Meteorology, Airservices Australia, the Northern Territory Police Force and Heli-Muster Pty Ltd in supporting the ATSB’s onsite team, and for providing information through the evidence collection phase of the investigation.
Purpose of safety investigations
The objective of a safety investigation is to enhance transport safety. This is done through:
identifying safety issues and facilitating safety action to address those issues
providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.
It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.
Terminology
An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.
Publishing information
Released in accordance with section 25 of the Transport Safety Investigation Act 2003
Ownership of intellectual property rights in this publication
Unless otherwise noted, copyright (and any other intellectual property rights, if any) in this report publication is owned by the Commonwealth of Australia.
Creative Commons licence
With the exception of the Coat of Arms, ATSB logo, and photos and graphics in which a third party holds copyright, this publication is licensed under a Creative Commons Attribution 3.0 Australia licence.
Creative Commons Attribution 3.0 Australia Licence is a standard form licence agreement that allows you to copy, distribute, transmit and adapt this publication provided that you attribute the work.
The ATSB’s preference is that you attribute this publication (and any material sourced from it) using the following wording: Source: Australian Transport Safety Bureau
Copyright in material obtained from other agencies, private individuals or organisations, belongs to those agencies, individuals or organisations. Where you wish to use their material, you will need to contact them directly.
[1] Satellite images were processed by the Bureau of Meteorology from the geostationary meteorological satellite Himawari-8 that was operated by the Japan Meteorological Agency
[2] Cloud cover observations are measured in oktas (eighths). A completely clear sky is recorded as zero okta, while a totally overcast sky is 8 oktas. Any trace of blue on an otherwise cloudy sky is recorded as 7 oktas.
Occurrence summary
Investigation number
AO-2022-067
Occurrence date
24/12/2022
Location
237 km east-north-east of Katherine
State
Northern Territory
Report release date
30/10/2024
Report status
Final
Investigation level
Defined
Investigation type
Occurrence Investigation
Investigation status
Completed
Mode of transport
Aviation
Aviation occurrence category
Collision with terrain, In-flight break-up, Turbulence/windshear/microburst
Occurrence class
Accident
Highest injury level
Fatal
Aircraft details
Manufacturer
Cessna Aircraft Company
Model
210N
Registration
VH-TFT
Serial number
21063448
Aircraft operator
KATHERINE AVIATION PTY LTD
Sector
Piston
Operation type
Part 135 Air transport operations - smaller aeroplanes
Occurrence Briefs are concise reports that detail the facts surrounding a transport safety occurrence, as received in the initial notification and any follow-up enquiries. They provide an opportunity to share safety messages in the absence of an investigation.
What happened
On 17 June 2022, at about 1030 local time, a Robinson Helicopter Company R22 was being used in agricultural mustering operations on a private property south-west of Winton, Queensland.
The helicopter was being used to move cattle out of a river and towards the larger herd with assistance from station staff on motorbikes. As the cattle moved out of the trees and across a clearing, the pilot of the helicopter remained in the hover above the trees and noticed that a second motorbike had joined the first. Both bikes were observed to be stationary along the tree line. It was reported that the pilot of a second helicopter involved in the muster instructed the rider of one of the bikes to follow these cattle back to the herd.
The cattle were moving in a northerly direction when they suddenly turned right. The pilot moved to cut them off, positioning the helicopter in front of cattle about 3 ft above the ground. This put the cattle out the left side of the helicopter on the opposite side of the cabin to where the pilot was seated. While manoeuvring in the hover and remaining focussed on the cattle, the pilot reported hearing a loud bang and feeling large vibrations. The helicopter began to spin, and the pilot immediately suspected a tail-rotor failure. After approximately 3 spins, the pilot was able to regain partial control, reduce the rate of rotation and conducted a controlled crash. After exiting the helicopter, the pilot reported seeing a motorbike on its side and a helmet on the ground nearby Figure 1.
The helicopter was destroyed in the crash landing, but the pilot was uninjured. The rider of the motorbike sustained serious injuries and was taken to hospital before being released. Their helmet was found to have been split by the impact with the tail rotor.
Situational awareness
The motorcyclist reported following a single cow back to the herd. As they approached the rest of the cattle, the helicopter came across in front of them and they only saw the helicopter at the last second. The pilot advised their attention was focussed on the cattle to their left, and that they were not aware of the motorbike.
The motorcyclist was in 2-way communication with another helicopter engaged in the muster but did not recall talking with the pilot of the accident helicopter. While the pilot would have been able to hear the radio communication between the motorcyclist and the other helicopters, they had not communicated directly with each other.
Safety action
The property owner advised the ATSB that the following safety action has been taken:
A ground crew safety briefing was conducted to re-iterate the importance of following the established procedures when assisting with aerial mustering.
In a situation like this, it was emphasised that the best course of action for the ground crew would be to remain under the trees or away from the helicopters area of operations until the cattle were under control. If in doubt, give way to the helicopter.
Managers of other properties run by the company were advised of the accident and instructed to hold similar briefings with their staff as soon as possible.
The operator of the helicopters held a meeting with all mustering pilots to re-iterate the importance of maintaining awareness of people on the ground.
Safety message
The nature of aerial mustering requires frequent changes of direction and height. Different landscapes require different techniques and in the case of moving cattle through wooded areas or out of rivers, very low-level operations are often required. All participants assisting with the muster need to be especially vigilant.
As part of their BARS[1] programme, the Flight Safety Foundation has produced a BAR Standard for animal management to complement traditional animal management techniques using vehicles, horses and motorcycles. It included a set of controls and defences for identified risks and is designed to supplement national regulations pertaining to aviation operations. The animal management BAR Standard recommended that as part of the daily pre-operational brief for ground crew, pilots should conduct the safety brief to ensure the ground crew have an understanding of the required conduct when operating in the vicinity of aircraft and adhering to the expected helicopter safety practices when involved in mustering operations.
About this report
Decisions regarding whether to conduct an investigation, and the scope of an investigation, are based on many factors, including the level of safety benefit likely to be obtained from an investigation. For this occurrence, no investigation has been conducted and the ATSB did not verify the accuracy of the information. A brief description has been written using information supplied in the notification and any follow-up information in order to produce a short summary report, and allow for greater industry awareness of potential safety issues and possible safety actions.
[1] BARS – Basic Aviation Risk Standard. The BARS Program is made up of a suite of risk-based aviation industry standards with supporting implementation guidelines. The Standards are developed by the industry and contracting companies and are based around the specific risk these operations face in their day to day aviation activities.
On 30 November 2022, at 1315 Pacific Standard Time (2115 Coordinated Universal Time), an Arion Lightning aircraft, registered N60MY, departed controlled flight on approach to Zamperini Field (California, United States), and collided with terrain short of the runway. The two occupants were fatally injured.
The United States National Transportation Safety Board (NTSB) investigated this occurrence. As Australia was the State of Manufacture of the aircraft's engine (Jabiru 3300), the NTSB requested appointment of an Accredited Representative from the ATSB. To facilitate this request, the ATSB as the Accredited Representative initiated an external investigation under the provisions of the Transport Safety Investigation Act 2003.
On 5 December 2024, the NTSB released the final investigation report into this accident. Accordingly, the ATSB has concluded its involvement in the investigation. A copy of the report can be requested from the NTSB at https://www.ntsb.gov. Any enquiries relating to the investigation should be directed to the NTSB.
Occurrence summary
Investigation number
AA-2022-002
Occurrence date
30/11/2022
Location
near Zamperini Field Airport, California, United States
On the afternoon of 30 November 2022, the student pilot of a Hughes Helicopters 269C, registered VH-OBK, was returning to Moorabbin following the pilot’s second solo navigation training flight.
As the helicopter approached the landing area, the approach became unstable, and the pilot commenced a go‑around. As the helicopter climbed to about 650 ft above ground level, the pilot commenced a right turn onto the downwind leg of the circuit to position for a second approach for landing. Shortly after, the pilot noticed reduced performance and decided to continue the turn back toward the airport.
The helicopter continued to lose height and, recognising that a forced landing was required, the pilot turned the helicopter left toward a school ground to attempt an autorotation landing. The helicopter subsequently collided with the rooftops of 2 houses just short of the school ground. The pilot sustained serious injuries and the helicopter was substantially damaged.
What the ATSB found
The ATSB found that as the helicopter climbed to about 650 ft above ground level, the engine lost power. The reason for the engine power loss was not determined.
The power loss was not immediately recognised which limited the opportunities for a safe forced landing. During the forced landing, the helicopter did not have sufficient height to reach the selected landing area and collided with rooftops.
Safety message
This accident highlights the challenges pilots face when confronted with a loss of engine power at low level and with few suitable landing areas available.
…before conducting a take-off from any aerodrome, pilots of single-engine helicopters make themselves aware of the areas that would be suitable, from the lift-off point to a safe manoeuvring height, to conduct a forced landing in the event of engine failure after take-off.
These challenges of managing a power loss are increased for an inexperienced student pilot. While in this case, the selected landing location was unable to be reached, importantly, the pilot maintained control of the helicopter to maximise survivability.
The investigation
Decisions regarding the scope of an investigation are based on many factors, including the level of safety benefit likely to be obtained from an investigation and the associated resources required. For this occurrence, a limited-scope investigation was conducted in order to produce a short investigation report, and allow for greater industry awareness of findings that affect safety and potential learning opportunities.
The occurrence
At about 1100 local time on the morning of 30 November 2022, the student pilot of a Hughes Helicopters 269C, registered VH-OBK, departed Moorabbin Airport, Victoria for the pilot’s second solo navigation training flight.
The navigation exercise was conducted without incident and at 1255, the helicopter returned to Moorabbin where air traffic control provided the pilot with clearance to conduct a visual approach to the southern apron.
At 1300, the helicopter approached the apron to land. At a height of about 20 ft above ground level (AGL), the approach became unstable, and the pilot accelerated the helicopter slightly to stabilise the approach. The acceleration moved the helicopter further along the apron where the pilot judged that insufficient space remained to conduct a safe landing so they commenced a go‑around.
During the go-around, the pilot observed factories located immediately south of the apron and made a left turn, opposite to the right circuit direction, to provide sufficient room to climb over the factories (Figure 1). This left turn unintentionally took the helicopter toward the departure path of the active runway 17 right, and air traffic control instructed the pilot to make an immediate right turn. The pilot turned the helicopter right and continued climbing on the crosswind leg of the circuit.
Figure 1: Go-around flight path of VH-OBK (Moorabbin airport)
Source: Google Earth, annotated by the ATSB
As the helicopter climbed to about 650 ft AGL, the pilot commenced a right turn onto the downwind leg of the circuit.[1] During the turn, the pilot noted reduced helicopter performance and decided to continue the right turn to take the helicopter back toward the airport.
The pilot recalled that there were no unusual engine sounds or vibrations but that regular communications between air traffic control and other aircraft limited their ability to hear the engine. The pilot reviewed the instrumentation to attempt to identify a reason for the performance loss. The pilot observed the helicopter’s airspeed had increased from the climb speed of 55 kt to between 70‑80 kt and that the manifold pressure had increased above the targeted 24 inches of mercury (Hg) to 29 inches Hg. The engine RPM reading was not checked.
The pilot then adjusted the pitch attitude of the helicopter to that which normally provided a climb speed of 55 kt and lowered the collective[2] slightly to reduce the observed high manifold pressure reading. Following these actions, the helicopter continued descending as it tracked toward the airport.
As the aircraft descended to about 100 ft AGL, the pilot recognised that the descent rate had increased, and a forced landing was required. At that time, a football oval was likely positioned under or slightly ahead and to the right of the helicopter, but the pilot did not see it possibly because it was obscured by the airframe or instrument panel. The pilot identified a water catchment and a school ground as suitable areas for a forced landing and turned the helicopter left toward the school ground to attempt an autorotation[3] landing (Figure 2). The helicopter did not have sufficient height to reach the school ground and collided with the rooftops of 2 houses. The pilot sustained serious injuries and the helicopter was substantially damaged.
Figure 2: Flight path of VH-OBK
Source: Google earth, annotated by the ATSB
Context
Meteorology
A meteorological report for Moorabbin Airport, recorded at 1300, included a south-westerly wind of 11 kt, visibility greater than 10 km, no cloud, a temperature of 17 °C, and a mean sea level air pressure of 1,018 hectopascals.
The estimated air pressure at 650 ft above mean sea level (600 ft AGL) was 996 hectopascals (29.4 inches Hg).[4]
Aircraft details
VH-OBK was a 3-seat Hughes Helicopters 269C helicopter, manufactured in 1980. The helicopter was powered by a 190 horsepower Textron Lycoming HIO-360-D1A, four-cylinder, fuel injected piston engine. Engine power was transmitted via a belt drive transmission to the main transmission and tail rotor drive shaft. The belt drive assembly incorporated an overrunning clutch to permit autorotation without driving the belts or engine.
The helicopter was not fitted with a low rotor RPM aural warning system, nor was it required to be.
Using information provided by the aircraft operator, the ATSB calculated that the autorotative range from 650 ft AGL was about 0.26 nm (490 m) with no wind and about 0.32 nm (590 m) with a 11 kt south-westerly tail wind.
Site and wreckage information
The helicopter impacted 2 houses immediately adjacent to the school ground targeted for the forced landing (about 600 m from the estimated position of the power loss). The helicopter came to rest embedded in the roof of one of the houses. After recovery of the wreckage, an inspection of the helicopter’s fuel tanks found at least 60 litres of fuel on board.[5]
Figure 3: Accident site
Note: The forward section of the fuselage was cut away by first responders to facilitate removal of the pilot.
Source: Victoria Police, annotated by the ATSB
A detailed examination of the airframe or engine was not performed. However, a visual inspection of the engine cooling fan and fan shroud indicated that the engine was not running at the time of the accident. The degree of damage to the rotor blades also indicated that the engine was providing little or no power.
Witness information
Two Moorabbin air traffic controllers observed the accident. One was located within the control tower, and the other was on a break, walking about 650 m north-east of the accident site. The controller on break noted that prior to the accident, the helicopter’s descent path was shallower than that of a normal autorotation and no engine noise was heard. The controller in the tower also noted the shallow descent path.
Safety analysis
As the helicopter turned from crosswind to downwind after the go-around, the pilot recognised a reduction in performance. The pilot did not identify a change in the engine sound or vibration, however multiple radio broadcasts around this time reduced the pilot’s ability to do so. A review of the engine manifold pressure indications showed that it was significantly higher than expected and consistent with ambient conditions. Furthermore, the distance travelled during the descent was consistent with that expected for an autorotation. Both factors indicate that the engine was very likely not producing power at that time.
The shallower‑than‑expected descent profile observed by the witnesses familiar with the helicopter’s autorotative descent profile, may have been due to the beneficial effect of the pilot pitching the helicopter up to reduce the airspeed from 70‑80 kt to the target airspeed of 55 kt. After the accident, a visual inspection of the engine cooling fan and shroud identified no rotational damage, similarly indicating that the engine was not running at the time of the accident.
There were no reported actions made that may have led to the power loss and the helicopter had sufficient fuel on-board. There were no other reported indications of a fault with the engine. A detailed examination of the engine and airframe was not performed, limiting the ability to identify the reason for the power loss.
The engine power loss occurred at low height over a densely populated area presenting a challenging scenario for the inexperienced student pilot. The pilot did not immediately identify that power was lost and attempted to return to the airport while troubleshooting the reduced helicopter performance. During this time, the helicopter passed 2 suitable forced landing sites (Figure 4).
Figure 4: Flight path of VH-OBK following the engine power loss
Source: Google Earth, annotated by the ATSB
When the pilot recognised that a forced landing was required, the football oval was likely the closest suitable area, but the pilot did not identify the oval, possibly due to it being obscured by the airframe or instrument panel. The pilot identified the school ground and attempted a landing there. However, the helicopter did not have sufficient height to reach the selected site and the helicopter collided with rooftops. While the helicopter did not reach the intended area, the pilot maintained sufficient control of the helicopter and rotor RPM to conduct an autorotation landing into the rooftops, which maximised survivability.
Findings
ATSB investigation report findings focus on safety factors (that is, events and conditions that increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’ (that is, factors that did not meet the definition of a contributing factor for this occurrence but were still considered important to include in the report for the purpose of increasing awareness and enhancing safety). In addition ‘other findings’ may be included to provide important information about topics other than safety factors.
These findings should not be read as apportioning blame or liability to any particular organisation or individual.
From the evidence available, the following findings are made with respect to the collision with terrain involving Hughes Helicopters 269C, VH-OBK near Moorabbin Airport, Victoria on 30 November 2022.
Contributing factors
As the helicopter climbed to about 650 ft above ground level, the engine lost power. The reason for the power loss was not determined.
The power loss was not immediately recognised which limited the opportunities for a safe forced landing. During the forced landing, the helicopter did not have sufficient height to reach the selected landing area and collided with rooftops.
Sources and submissions
Sources of information
The sources of information during the investigation included the:
pilot of the accident flight
pilot’s instructor
operator
Airservices Australia
Bureau of Meteorology
aircraft manufacturer
air traffic controllers
video footage of the accident flight.
References
Civil Aviation Safety Authority 2022, Advisory Circular AC 91-29 v1.1 Guidelines for helicopters -suitable places to take off and land, July 2022.
Submissions
Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. That section allows a person receiving a draft report to make submissions to the ATSB about the draft report.
A draft of this report was provided to the following directly involved parties:
operator
pilot’s instructor
pilot
air traffic control witnesses.
Submissions were received from the:
operator
pilot’s instructor
pilot.
The submissions were reviewed and, where considered appropriate, the text of the report was amended accordingly.
Purpose of safety investigations
The objective of a safety investigation is to enhance transport safety. This is done through:
identifying safety issues and facilitating safety action to address those issues
providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.
It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.
Terminology
An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.
Publishing information
Released in accordance with section 25 of the Transport Safety Investigation Act 2003
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[1] The altitude for the downwind leg of the circuit for helicopters at Moorabbin Airport was 700 ft above mean sea level (650 ft AGL).
[2] Collective: a primary helicopter flight control that simultaneously affects the pitch of all blades of a lifting rotor. Collective input is the main control for vertical velocity.
[3] Autorotation is a condition of descending flight where, following engine failure or deliberate disengagement, the rotor blades are driven solely by aerodynamic forces resulting from rate of descent airflow through the rotor. The rate of descent is determined mainly by airspeed.
[4] The International Standard Atmosphere (ISA) provides hypothetical standard temperatures and pressures at specified altitudes. ISA conditions are used as a datum for calculating aircraft performance data. The ISA states that air pressure reduces by 1 hectopascal for each 30 ft increase in altitude.
[5] The helicopter was fitted with a main and auxiliary fuel tank. These tanks were interconnected and acted as one fuel tank.
Occurrence summary
Investigation number
AO-2022-063
Occurrence date
30/11/2022
Location
Near Moorabbin Airport
State
Victoria
Report release date
30/03/2023
Report status
Final
Investigation level
Short
Investigation type
Occurrence Investigation
Investigation status
Completed
Mode of transport
Aviation
Aviation occurrence category
Collision with terrain
Occurrence class
Accident
Highest injury level
Serious
Aircraft details
Manufacturer
Hughes Helicopters
Model
269C
Registration
VH-OBK
Serial number
1190855
Aircraft operator
The Helicopter Group
Sector
Helicopter
Operation type
Part 141 Recreational, private and commercial pilot flight training