Collision with terrain

Collision with terrain involving Robinson R22, 200 km south-west of Winton, Queensland, on 17 June 2022

Brief

Occurrence Briefs are concise reports that detail the facts surrounding a transport safety occurrence, as received in the initial notification and any follow-up enquiries. They provide an opportunity to share safety messages in the absence of an investigation.

What happened

On 17 June 2022, at about 1030 local time, a Robinson Helicopter Company R22 was being used in agricultural mustering operations on a private property south-west of Winton, Queensland.

The helicopter was being used to move cattle out of a river and towards the larger herd with assistance from station staff on motorbikes. As the cattle moved out of the trees and across a clearing, the pilot of the helicopter remained in the hover above the trees and noticed that a second motorbike had joined the first. Both bikes were observed to be stationary along the tree line. It was reported that the pilot of a second helicopter involved in the muster instructed the rider of one of the bikes to follow these cattle back to the herd.

The cattle were moving in a northerly direction when they suddenly turned right. The pilot moved to cut them off, positioning the helicopter in front of cattle about 3 ft above the ground. This put the cattle out the left side of the helicopter on the opposite side of the cabin to where the pilot was seated. While manoeuvring in the hover and remaining focussed on the cattle, the pilot reported hearing a loud bang and feeling large vibrations. The helicopter began to spin, and the pilot immediately suspected a tail-rotor failure. After approximately 3 spins, the pilot was able to regain partial control, reduce the rate of rotation and conducted a controlled crash. After exiting the helicopter, the pilot reported seeing a motorbike on its side and a helmet on the ground nearby Figure 1.

Figure 1: Helicopter after collision with terrain

Helicopter after collision with terrain

Source: Aircraft owner

The helicopter was destroyed in the crash landing, but the pilot was uninjured. The rider of the motorbike sustained serious injuries and was taken to hospital before being released. Their helmet was found to have been split by the impact with the tail rotor.

Situational awareness

The motorcyclist reported following a single cow back to the herd. As they approached the rest of the cattle, the helicopter came across in front of them and they only saw the helicopter at the last second. The pilot advised their attention was focussed on the cattle to their left, and that they were not aware of the motorbike.

The motorcyclist was in 2-way communication with another helicopter engaged in the muster but did not recall talking with the pilot of the accident helicopter. While the pilot would have been able to hear the radio communication between the motorcyclist and the other helicopters, they had not communicated directly with each other.

Safety action

The property owner advised the ATSB that the following safety action has been taken:

  • A ground crew safety briefing was conducted to re-iterate the importance of following the established procedures when assisting with aerial mustering.
  • In a situation like this, it was emphasised that the best course of action for the ground crew would be to remain under the trees or away from the helicopters area of operations until the cattle were under control. If in doubt, give way to the helicopter.
  • Managers of other properties run by the company were advised of the accident and instructed to hold similar briefings with their staff as soon as possible.
  • The operator of the helicopters held a meeting with all mustering pilots to re-iterate the importance of maintaining awareness of people on the ground.

Safety message

The nature of aerial mustering requires frequent changes of direction and height. Different landscapes require different techniques and in the case of moving cattle through wooded areas or out of rivers, very low-level operations are often required. All participants assisting with the muster need to be especially vigilant.

As part of their BARS[1] programme, the Flight Safety Foundation has produced a BAR Standard for animal management to complement traditional animal management techniques using vehicles, horses and motorcycles. It included a set of controls and defences for identified risks and is designed to supplement national regulations pertaining to aviation operations. The animal management BAR Standard recommended that as part of the daily pre-operational brief for ground crew, pilots should conduct the safety brief to ensure the ground crew have an understanding of the required conduct when operating in the vicinity of aircraft and adhering to the expected helicopter safety practices when involved in mustering operations.

About this report

Decisions regarding whether to conduct an investigation, and the scope of an investigation, are based on many factors, including the level of safety benefit likely to be obtained from an investigation. For this occurrence, no investigation has been conducted and the ATSB did not verify the accuracy of the information. A brief description has been written using information supplied in the notification and any follow-up information in order to produce a short summary report, and allow for greater industry awareness of potential safety issues and possible safety actions.

[1]     BARS – Basic Aviation Risk Standard. The BARS Program is made up of a suite of risk-based aviation industry standards with supporting implementation guidelines. The Standards are developed by the industry and contracting companies and are based around the specific risk these operations face in their day to day aviation activities.

Occurrence summary

Mode of transport Aviation
Occurrence ID AB-2022-003
Occurrence date 17/06/2022
Location 202.3 km south-west from Winton Aerodrome
State Queensland
Occurrence class Accident
Aviation occurrence category Collision with terrain
Highest injury level Serious
Brief release date 15/12/2022

Aircraft details

Manufacturer Robinson Helicopter Co
Model R22 Beta
Sector Helicopter
Operation type Part 133 Air transport operations - rotorcraft
Departure point Private property
Destination Private property
Damage Destroyed

Accredited Representative to the NTSB - Collision with terrain involving an Arion Lightning aircraft, registered N60MY, near Zamperini Field Airport, California, United States on 30 November 2022

Summary

On 30 November 2022, at 1315 Pacific Standard Time (2115 Coordinated Universal Time), an Arion Lightning aircraft, registered N60MY, departed controlled flight on approach to Zamperini Field (California, United States), and collided with terrain short of the runway. The two occupants were fatally injured.

The United States National Transportation Safety Board (NTSB) investigated this occurrence. As Australia was the State of Manufacture of the aircraft's engine (Jabiru 3300), the NTSB requested appointment of an Accredited Representative from the ATSB. To facilitate this request, the ATSB as the Accredited Representative initiated an external investigation under the provisions of the Transport Safety Investigation Act 2003.

On 5 December 2024, the NTSB released the final investigation report into this accident. Accordingly, the ATSB has concluded its involvement in the investigation. A copy of the report can be requested from the NTSB at https://www.ntsb.gov. Any enquiries relating to the investigation should be directed to the NTSB.

Occurrence summary

Investigation number AA-2022-002
Occurrence date 30/11/2022
Location near Zamperini Field Airport, California, United States
State International
Investigation type Accredited Representative
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain

Aircraft details

Registration N60MY

Collision with terrain involving Hughes Helicopters 269C, VH-OBK, near Moorabbin Airport, Victoria, on 30 November 2022

Final report

What happened

On the afternoon of 30 November 2022, the student pilot of a Hughes Helicopters 269C, registered VH-OBK, was returning to Moorabbin following the pilot’s second solo navigation training flight.

As the helicopter approached the landing area, the approach became unstable, and the pilot commenced a go‑around. As the helicopter climbed to about 650 ft above ground level, the pilot commenced a right turn onto the downwind leg of the circuit to position for a second approach for landing. Shortly after, the pilot noticed reduced performance and decided to continue the turn back toward the airport.

The helicopter continued to lose height and, recognising that a forced landing was required, the pilot turned the helicopter left toward a school ground to attempt an autorotation landing. The helicopter subsequently collided with the rooftops of 2 houses just short of the school ground. The pilot sustained serious injuries and the helicopter was substantially damaged.

What the ATSB found

The ATSB found that as the helicopter climbed to about 650 ft above ground level, the engine lost power. The reason for the engine power loss was not determined.

The power loss was not immediately recognised which limited the opportunities for a safe forced landing. During the forced landing, the helicopter did not have sufficient height to reach the selected landing area and collided with rooftops.

Safety message

This accident highlights the challenges pilots face when confronted with a loss of engine power at low level and with few suitable landing areas available.

Pilots can best mitigate the effects of a power loss by forward planning, which reduces your mental workload under stress. The Civil Aviation Safety Authority Advisory Circular Guidelines for helicopters -suitable places to take off and land recommends:

…before conducting a take-off from any aerodrome, pilots of single-engine helicopters make themselves aware of the areas that would be suitable, from the lift-off point to a safe manoeuvring height, to conduct a forced landing in the event of engine failure after take-off.

These challenges of managing a power loss are increased for an inexperienced student pilot. While in this case, the selected landing location was unable to be reached, importantly, the pilot maintained control of the helicopter to maximise survivability.

The investigation

Decisions regarding the scope of an investigation are based on many factors, including the level of safety benefit likely to be obtained from an investigation and the associated resources required. For this occurrence, a limited-scope investigation was conducted in order to produce a short investigation report, and allow for greater industry awareness of findings that affect safety and potential learning opportunities.

The occurrence

At about 1100 local time on the morning of 30 November 2022, the student pilot of a Hughes Helicopters 269C, registered VH-OBK, departed Moorabbin Airport, Victoria for the pilot’s second solo navigation training flight.

The navigation exercise was conducted without incident and at 1255, the helicopter returned to Moorabbin where air traffic control provided the pilot with clearance to conduct a visual approach to the southern apron.

At 1300, the helicopter approached the apron to land. At a height of about 20 ft above ground level (AGL), the approach became unstable, and the pilot accelerated the helicopter slightly to stabilise the approach. The acceleration moved the helicopter further along the apron where the pilot judged that insufficient space remained to conduct a safe landing so they commenced a go‑around.

During the go-around, the pilot observed factories located immediately south of the apron and made a left turn, opposite to the right circuit direction, to provide sufficient room to climb over the factories (Figure 1). This left turn unintentionally took the helicopter toward the departure path of the active runway 17 right, and air traffic control instructed the pilot to make an immediate right turn. The pilot turned the helicopter right and continued climbing on the crosswind leg of the circuit.

Figure 1: Go-around flight path of VH-OBK (Moorabbin airport)

Figure 1: Go-around flight path of VH-OBK (Moorabbin airport)

Source: Google Earth, annotated by the ATSB

As the helicopter climbed to about 650 ft AGL, the pilot commenced a right turn onto the downwind leg of the circuit.[1] During the turn, the pilot noted reduced helicopter performance and decided to continue the right turn to take the helicopter back toward the airport.

The pilot recalled that there were no unusual engine sounds or vibrations but that regular communications between air traffic control and other aircraft limited their ability to hear the engine. The pilot reviewed the instrumentation to attempt to identify a reason for the performance loss. The pilot observed the helicopter’s airspeed had increased from the climb speed of 55 kt to between 70‑80 kt and that the manifold pressure had increased above the targeted 24 inches of mercury (Hg) to 29 inches Hg. The engine RPM reading was not checked.

The pilot then adjusted the pitch attitude of the helicopter to that which normally provided a climb speed of 55 kt and lowered the collective[2] slightly to reduce the observed high manifold pressure reading. Following these actions, the helicopter continued descending as it tracked toward the airport.

As the aircraft descended to about 100 ft AGL, the pilot recognised that the descent rate had increased, and a forced landing was required. At that time, a football oval was likely positioned under or slightly ahead and to the right of the helicopter, but the pilot did not see it possibly because it was obscured by the airframe or instrument panel. The pilot identified a water catchment and a school ground as suitable areas for a forced landing and turned the helicopter left toward the school ground to attempt an autorotation[3] landing (Figure 2). The helicopter did not have sufficient height to reach the school ground and collided with the rooftops of 2 houses. The pilot sustained serious injuries and the helicopter was substantially damaged.

Figure 2: Flight path of VH-OBK

Figure 2: Flight path of VH-OBK

Source: Google earth, annotated by the ATSB

Context

Meteorology

A meteorological report for Moorabbin Airport, recorded at 1300, included a south-westerly wind of 11 kt, visibility greater than 10 km, no cloud, a temperature of 17 °C, and a mean sea level air pressure of 1,018 hectopascals.

The estimated air pressure at 650 ft above mean sea level (600 ft AGL) was 996 hectopascals (29.4 inches Hg).[4]

Aircraft details

VH-OBK was a 3-seat Hughes Helicopters 269C helicopter, manufactured in 1980. The helicopter was powered by a 190 horsepower Textron Lycoming HIO-360-D1A, four-cylinder, fuel injected piston engine. Engine power was transmitted via a belt drive transmission to the main transmission and tail rotor drive shaft. The belt drive assembly incorporated an overrunning clutch to permit autorotation without driving the belts or engine.

The helicopter was not fitted with a low rotor RPM aural warning system, nor was it required to be.

Using information provided by the aircraft operator, the ATSB calculated that the autorotative range from 650 ft AGL was about 0.26 nm (490 m) with no wind and about 0.32 nm (590 m) with a 11 kt south-westerly tail wind.

Site and wreckage information

The helicopter impacted 2 houses  immediately adjacent to the school ground targeted for the forced landing (about 600 m from the estimated position of the power loss). The helicopter came to rest embedded in the roof of one of the houses. After recovery of the wreckage, an inspection of the helicopter’s fuel tanks found at least 60 litres of fuel on board.[5]

Figure 3: Accident site

Figure 3: Accident site

Note: The forward section of the fuselage was cut away by first responders to facilitate removal of the pilot.

Source: Victoria Police, annotated by the ATSB

A detailed examination of the airframe or engine was not performed. However, a visual inspection of the engine cooling fan and fan shroud indicated that the engine was not running at the time of the accident. The degree of damage to the rotor blades also indicated that the engine was providing little or no power.

Witness information

Two Moorabbin air traffic controllers observed the accident. One was located within the control tower, and the other was on a break, walking about 650 m north-east of the accident site. The controller on break noted that prior to the accident, the helicopter’s descent path was shallower than that of a normal autorotation and no engine noise was heard. The controller in the tower also noted the shallow descent path.

Safety analysis

As the helicopter turned from crosswind to downwind after the go-around, the pilot recognised a reduction in performance. The pilot did not identify a change in the engine sound or vibration, however multiple radio broadcasts around this time reduced the pilot’s ability to do so. A review of the engine manifold pressure indications showed that it was significantly higher than expected and consistent with ambient conditions. Furthermore, the distance travelled during the descent was consistent with that expected for an autorotation. Both factors indicate that the engine was very likely not producing power at that time.

The shallower‑than‑expected descent profile observed by the witnesses familiar with the helicopter’s autorotative descent profile, may have been due to the beneficial effect of the pilot pitching the helicopter up to reduce the airspeed from 70‑80 kt to the target airspeed of 55 kt. After the accident, a visual inspection of the engine cooling fan and shroud identified no rotational damage, similarly indicating that the engine was not running at the time of the accident.

There were no reported actions made that may have led to the power loss and the helicopter had sufficient fuel on-board. There were no other reported indications of a fault with the engine. A detailed examination of the engine and airframe was not performed, limiting the ability to identify the reason for the power loss.

The engine power loss occurred at low height over a densely populated area presenting a challenging scenario for the inexperienced student pilot. The pilot did not immediately identify that power was lost and attempted to return to the airport while troubleshooting the reduced helicopter performance. During this time, the helicopter passed 2 suitable forced landing sites (Figure 4).

Figure 4: Flight path of VH-OBK following the engine power loss

Figure 4: Flight path of VH-OBK following the engine power loss

Source: Google Earth, annotated by the ATSB

When the pilot recognised that a forced landing was required, the football oval was likely the closest suitable area, but the pilot did not identify the oval, possibly due to it being obscured by the airframe or instrument panel. The pilot identified the school ground and attempted a landing there. However, the helicopter did not have sufficient height to reach the selected site and the helicopter collided with rooftops. While the helicopter did not reach the intended area, the pilot maintained sufficient control of the helicopter and rotor RPM to conduct an autorotation landing into the rooftops, which maximised survivability.

Findings

ATSB investigation report findings focus on safety factors (that is, events and conditions that increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’ (that is, factors that did not meet the definition of a contributing factor for this occurrence but were still considered important to include in the report for the purpose of increasing awareness and enhancing safety). In addition ‘other findings’ may be included to provide important information about topics other than safety factors. 

These findings should not be read as apportioning blame or liability to any particular organisation or individual.

From the evidence available, the following findings are made with respect to the collision with terrain involving Hughes Helicopters 269C, VH-OBK near Moorabbin Airport, Victoria on 30 November 2022.

Contributing factors

  • As the helicopter climbed to about 650 ft above ground level, the engine lost power. The reason for the power loss was not determined.
  • The power loss was not immediately recognised which limited the opportunities for a safe forced landing. During the forced landing, the helicopter did not have sufficient height to reach the selected landing area and collided with rooftops.

Sources and submissions

Sources of information

The sources of information during the investigation included the:

  • pilot of the accident flight
  • pilot’s instructor
  • operator
  • Airservices Australia
  • Bureau of Meteorology
  • aircraft manufacturer
  • air traffic controllers
  • video footage of the accident flight.

References

Civil Aviation Safety Authority 2022, Advisory Circular AC 91-29 v1.1 Guidelines for helicopters -suitable places to take off and land, July 2022.

Submissions

Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. That section allows a person receiving a draft report to make submissions to the ATSB about the draft report.

A draft of this report was provided to the following directly involved parties:

  • operator
  • pilot’s instructor
  • pilot
  • air traffic control witnesses.

Submissions were received from the:

  • operator
  • pilot’s instructor
  • pilot.

The submissions were reviewed and, where considered appropriate, the text of the report was amended accordingly.

Purpose of safety investigations

The objective of a safety investigation is to enhance transport safety. This is done through:

  • identifying safety issues and facilitating safety action to address those issues
  • providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.

It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.

Terminology

An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.

Publishing information 

Released in accordance with section 25 of the Transport Safety Investigation Act 2003

Published by: Australian Transport Safety Bureau

© Commonwealth of Australia 2023

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[1]     The altitude for the downwind leg of the circuit for helicopters at Moorabbin Airport was 700 ft above mean sea level (650 ft AGL).

[2]     Collective: a primary helicopter flight control that simultaneously affects the pitch of all blades of a lifting rotor. Collective input is the main control for vertical velocity.

[3]     Autorotation is a condition of descending flight where, following engine failure or deliberate disengagement, the rotor blades are driven solely by aerodynamic forces resulting from rate of descent airflow through the rotor. The rate of descent is determined mainly by airspeed.

[4]     The International Standard Atmosphere (ISA) provides hypothetical standard temperatures and pressures at specified altitudes. ISA conditions are used as a datum for calculating aircraft performance data. The ISA states that air pressure reduces by 1 hectopascal for each 30 ft increase in altitude.

[5]     The helicopter was fitted with a main and auxiliary fuel tank. These tanks were interconnected and acted as one fuel tank.

Occurrence summary

Investigation number AO-2022-063
Occurrence date 30/11/2022
Location Near Moorabbin Airport
State Victoria
Report release date 30/03/2023
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Serious

Aircraft details

Manufacturer Hughes Helicopters
Model 269C
Registration VH-OBK
Serial number 1190855
Aircraft operator The Helicopter Group
Sector Helicopter
Operation type Part 141 Recreational, private and commercial pilot flight training
Departure point Moorabbin Airport, Victoria
Destination Moorabbin Airport, Victoria
Damage Substantial

Technical Assistance to Recreational Aviation Australia - Collision with terrain involving Jabiru J230-C, registration 24-5067, near Lucyvale, Victoria, on 18 September 2022

Summary

On 18 September 2022, a Jabiru J230-C, registration 24-5067 collided with terrain at Lucyvale, Victoria.

The pilot was fatally injured, and the aircraft was destroyed. Recreational Aviation Australia requested technical assistance from the ATSB to assist in its investigation.

The ATSB was requested to download and recover flight data from the GPS. To facilitate this assistance, the ATSB initiated an external investigation under the provisions of the Transport Safety Investigation Act 2003.

The ATSB has completed its work downloading the recorded flight path data from the supplied Garmin GPS Map 296 unit. A copy of the data and a report detailing the work undertaken by the ATSB was provided to RAAus on 22 December 2022.

 

Occurrence summary

Investigation number AE-2022-003
Occurrence date 18/09/2022
Location near Lucyvale
State Victoria
Report release date 22/12/2022
Report status Final
Investigation type External Investigation
Investigation phase Final report: Dissemination
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Fatal

Collision with terrain involving Robinson R44, VH-TKI, at Forresters Beach, New South Wales, on 19 November 2022

Final report

Executive summary

What happened

On 19 November 2022, the pilot of a Robinson Helicopter Company R44, registered VH-TKI, was conducting a private flight from a nearby property to a function centre at Forresters Beach, New South Wales with 2 passengers onboard. The proposed landing site was the carpark of the venue. During the approach, the pilot reported an uncommanded yaw to the right which was unable to be recovered. Following a loss of control, the helicopter struck powerlines before colliding with terrain. The occupants received minor injuries and the helicopter sustained substantial damage.

What the ATSB found

The ATSB found that during approach to a confined area landing site, the helicopter experienced a loss of tail rotor effectiveness and accompanying right yaw. The pilot’s response was ineffective at recovering control, however, with the position of the aircraft on approach to the confined area it could not be established if the control of the aircraft could have been recovered before the helicopter collided with powerlines and terrain.

Safety message

Helicopter pilots should remain cognisant of the factors that may induce unanticipated yaw, especially the relative wind direction, and either avoid or manage their influence on the helicopter’s anti‑torque system by maintaining positive control of the yaw rate. If unanticipated yaw is encountered, prompt and correct pilot response is essential. Depending on the yaw rate recovery may not be immediate, but maintaining the recovery control inputs is the most effective way to stop the yaw.

A prompt response is especially important for confined area operations where the physical characteristics of the landing site may limit the options available to the pilot in the event of an unanticipated yaw or emergency landing.

The investigation

Decisions regarding the scope of an investigation are based on many factors, including the level of safety benefit likely to be obtained from an investigation and the associated resources required. For this occurrence, a limited-scope investigation was conducted in order to produce a short investigation report and allow for greater industry awareness of findings that affect safety and potential learning opportunities.

The occurrence

On 19 November 2022, the pilot of a Robinson Helicopter R44, registered VH-TKI, was conducting a private flight to take 2 passengers from a nearby property to a function centre at Forresters Beach, New South Wales (Figure 2).

At about 1800 local time, the pilot commenced the first of 2 approaches to the proposed landing site, located in the carpark of the function centre. The pilot reported that the approach was towards the north-east, with the wind coming from 10º to the left of the nose and that all indications were normal.

After experiencing instability in the hover over the landing area, the pilot elected to conduct a missed approach (see Video 1). During the second approach, as the helicopter slowed to an airspeed of approximately 20 kt and approached the tree line at approximately 100 ft above ground level, the pilot reported the helicopter began an uncommanded yaw to the right that could not be corrected with full left pedal input.

Recognising the helicopter’s proximity to the people gathered at the venue and in the street below, the pilot attempted to manoeuvre the helicopter away from the landing site towards a clearing on the opposite side of the road. However, the rate of rotation increased, with the helicopter making two and a half revolutions before striking powerlines and colliding with terrain. The pilot and both passengers sustained minor injuries and the helicopter was substantially damaged (Figure 1).

Figure 1: Accident site

Figure 1: Accident site

Source: ATSB

Context

Pilot information

The pilot held a valid commercial pilot license (helicopter) with a class 2 medical certificate.

At the time of the accident, the pilot had about 190 hours of aeronautical experience, with most of this experience in the R44. Since obtaining their license in 2016, they had accrued approximately 90 hours of flying. The pilot also completed a low-level rating in an R44 on 1 October 2022. This operational rating also counted as a flight review.

The low-level rating included low-level emergencies and autorotations,[1] however, unanticipated yaw, (see the section titled Unanticipated yaw) was not covered. The pilot did recall receiving classroom-based training in relation to the recognition of the onset of loss of tail rotor effectiveness (LTE) during their license training and recalled conducting loss of tail rotor emergency training as part of a previous flight review.

Helicopter information

The R44 is a 4-place helicopter that is primarily all metal construction with a 2-blade main and tail rotor system powered by a 6-cylinder Lycoming piston engine. VH-TKI was manufactured in the United States in 1994 and issued serial number 0040. It was registered in Australia in 2021. The helicopter was maintained in accordance with the manufacturer’s maintenance schedule, which required a periodic inspection every 100 hours or 12 months, whichever came first. The maintenance release indicated that VH-TKI had accumulated a total of 1,582.9 hours in service at the time of the occurrence.

The helicopter had flown 3.8 hours since the last periodic inspection, and no outstanding defects were noted in the maintenance release. The helicopter was within the weight-and-balance and centre-of-gravity limits. The co-pilot controls had been removed and were stored under the pilot’s seat for the flight.

Weather

The pilot advised that as part of their pre-flight planning, they had obtained the weather forecast and prior to departure continued to monitor the observations, at Williamtown Aerodrome, located about 75 km to the north-north-east of the landing site. Williamtown was the closest aerodrome on the coast with briefing and NOTAM[2] services available.

The weather forecast for Williamtown indicated the conditions expected for the planned time of arrival would be CAVOK[3] with winds from the north-east at 12 kt. Conditions throughout the flight were reportedly as forecast and provided smooth flying conditions.

The nearest Bureau of Meteorology weather observation site was located at Gosford, 10 km south-south-west of the landing site. Weather data recorded at about the time of the occurrence showed the wind from the north-east at 6–10 kt.

The ATSB received video footage of both approaches (see video 1 and 2) which showed the palm trees at the edge of the landing area moving in the wind. The pilot advised that flags positioned by the road at the front of the venue were used to ascertain the local wind direction. Eye-witness reports did not provide a clear indication of the wind speed, but confirmed the wind was coming from the north-east.

The approaches

The Robinson R44 Pilots Operating Handbook stated that in-ground effect hover controllability had been demonstrated to 17 kt wind from all directions. While a limiting figure was not provided for an out of ground effect[4] hover, the pilot advised that a power assurance check conducted prior to commencing the approach confirmed that out of ground effect power existed.

In the video footage of the first approach, (Video 1) taken from the edge of the landing site, the helicopter became unstable in the final stages of the approach, with the nose yawing to the right. The yaw was arrested by the pilot, but sideways drift was evident as the approach continued. Upon terminating into a hover over the landing site, the tail again began yawing from side to side before the pilot conducted a missed approach.

Video 1: First approach

Source: Witness

The data extracted from the onboard GPS (Figure 2), indicated the track for both approaches was approximately south‑east.

Figure 2: Final approach path

Figure 2: Final approach path

The flight track extracted from the helicopter GPS is shown in red. The inset shows the proximity of the obstacles (power lines and palm trees) under the approach to the planned landing area. The relative wind can be seen to be almost perpendicular to the track from the left, an area of known hazard for the onset of LTE.

Source: Google Earth with GPS data, annotated by ATSB

Video footage of the second approach (Video 2) showed that the helicopter approached at approximately 100 ft above ground level before suddenly yawing to the right. The rate of rotation could be seen to accelerate, and the radius of turn tighten as the helicopter rotated through two and a half revolutions. Directional control of the helicopter was not recovered, and the rotational speed of the main rotor blades could be heard to decrease as the helicopter began to descend. The rotating descent continued until the helicopter struck powerlines and then collided with terrain.

Video 2: Accident sequence

Source: Witness

Proposed landing site

The pilot had been in contact with the venue’s management and visited the location twice prior to the flight, to confirm the dimensions and the suitability of the carpark as the landing site. Civil Aviation Safety Regulations (CASR) 1998, 91.410 Use of aerodromes required that an aircraft take-off or land from

a place that is suitable... and the aircraft can land at, or take off from the place safely having regard to all the circumstances of the proposed landing or take-off (including the prevailing weather conditions)

The venue was located on a main road in a built-up suburban area (Figure 2). The approach to the carpark was planned to overfly a clearing on the opposite side of the road to the venue before passing over powerlines along the road, and palm trees at the perimeter of the carpark (Figure 3). The helicopter would be required to enter an out of ground effect hover at approximately 50 ft above ground level, before conducting a vertical descent to the ground.

CASA guidance in Advisory Circular AC 91-29 Guidelines for helicopters – suitable places to take off and land acknowledges that as a private operation, the safety margins that would otherwise be expected to be applied to performance calculations when conducting commercial operations do not apply.

There is no legal obligation on helicopter pilots operating solely under Part 91 to apply safety margins to the take-off or landing distance, take-off performance and obstacle avoidance ability which has been determined when using the helicopter manufacturer's data.

Additionally, AC 91-29 detailed when a particular landing site was considered to be a confined area and the obligations of the pilot when selecting the particular landing site.

An unprepared landing site that has obstructions that require a steeper than normal approach, where the manoeuvring space in the ground cushion is limited, or whenever obstructions force a steeper than normal climb-out angle is often defined as ‘Confined Area’. While a pilot can land at a Confined Area, they still have to apply all the basic principles.

While not having landed at this location before, the pilot had operated into other confined area landing sites on previous flights.

Figure 3: Planned landing site looking in the direction of the approach

Figure 3: Planned landing site looking in the direction of the approach

Source: ATSB

Where a site is considered to be a confined landing area, CASA guidance in Advisory Circular AC 91-29 Guidelines for helicopters – suitable places to take off and land recommended that in addition to aircraft performance, ‘the height velocity diagram should also be carefully considered before operating from these areas’. The R44 flight manual included a height-velocity diagram, which defined the conditions from which a safe power-off landing could be made. A notation on the diagram encouraged pilots to avoid operation in the shaded area. The approximate speed and height at which the aircraft was flown during the occurrence with respect to the height-velocity diagram is shown in Figure 4.

Figure 4: R44 height-velocity diagram

Figure 4: R44 height-velocity diagram

Source: Robinson Helicopter Co. R44 Piot operating handbook, annotated by ATSB

Unanticipated yaw

The FAA Helicopter Flying Handbook Chapter 11: Helicopter emergencies and hazards stated that loss of tail rotor effectiveness (LTE) is ‘an uncommanded rapid yaw towards the advancing blade’. It ‘is an aerodynamic condition and is the result of a control margin deficiency in the tail rotor’. Tail rotor thrust is affected by numerous factors, including relative wind, forward airspeed, power setting and main rotor blade airflow interfering with airflow through the tail rotor.

Several wind directions relative to the nose of the helicopter, shown in Figure 5, are conducive to LTE when single rotor helicopters fitted with counterclockwise rotating main rotor blades such as the R44, are flown at speeds of less than 30 kt. The wind directions that were of relevance during VH-TKI’s approach included the following:

  • 210–330°, tail rotor vortex ring state. Turbulent air produced by the tail rotor blade vortices recirculate through the tail rotor leading to the development of unsteady airflow through the tail rotor and fluctuations in tail rotor thrust. The change in thrust means that the airflow around the tail rotor will vary in direction and speed, requiring an increase in rudder pedal workload to maintain directional control. The loss of this tail rotor efficiency increases the power demand and there is an additional antitorque requirement.
  • 285–315°, main rotor disc vortex interference. Winds at velocities of 10–30 kt from the left front cause the main rotor blade vortices to enter the tail rotor disc producing turbulent airflow that interferes with the tail rotor. High power settings generate an associated increase in main rotor downwash and blade tip vortices. The turbulent airflow increases the likelihood of main rotor disc vortex interference as illustrated in Figure 5.

Figure 5: Azimuths[5] of concern for loss of tail rotor effectiveness

Figure 5: Azimuths[5] of concern for loss of tail rotor effectiveness

Source: FAA Helicopter Flying Handbook

The FAA advisory circular AC 90-95 – Unanticipated Right Yaw in Helicopters stated that

Any manoeuvre which requires the pilot to operate in a high-power, low-airspeed environment with a left crosswind or tailwind creates an environment where unanticipated right yaw may occur.

It also provides guidance on how to avoid the onset of LTE and advised pilots to avoid the following flight conditions when operating below 30 kt:

  • tailwinds
  • out of ground effect hovers and high-power demand situations such as downwind turns
  • hovering out of ground effect in winds of about 8–12 kt.

Robinson Helicopter Company safety notice SN-42: Unanticipated yaw

The Robinson Helicopter Company advised that to avoid unanticipated yaw, pilots should be aware of conditions that may require large or rapid pedal inputs. They recommend practising slow, steady-rate hovering pedal turns to maintain proficiency in controlling yaw.

Recovery from unanticipated yaw

In addition to providing guidance on how to avoid the sudden onset of unanticipated yaw, AC 90‑95 provided the following recovery technique:

  • apply full left pedal while simultaneously moving cyclic[6] control forward to increase speed.
  • if altitude permits, reduce power.
  • as recovery is affected, adjust controls for normal forward flight.

The pilot stated that the yaw to the right was uncommanded and unexpected. As the rotation began, the pilot applied full left anti-torque pedal input to arrest the rotation and manoeuvred towards a clearing on the opposite side of the road. While maintaining left pedal input, they also applied forward cyclic to increase the helicopter’s forward speed. These inputs were consistent with the recovery guidance for unanticipated yaw.

The pilot further advised that they probably raised the collective in an attempt to fly away. As the collective is raised, there is a simultaneous and equal increase in pitch angle of all main rotor blades. An increase in pitch angle also results in increased drag on the main rotor blades. To counter this adverse effect, the R44 has a throttle correlator mechanism attached to the collective control that increases the throttle when the collective is raised.

A condition known as overpitching exists when the collective is raised to a point where the main rotor blade angle of attack creates so much drag that all available engine power cannot maintain or restore normal operation rotor RPM.[7] Beyond this point, any further attempt to raise the collective will result in a reduction of main rotor RPM as the engine has no remaining power margin to overcome the drag on the blades. With a reduction of the main rotor RPM, there will be a reduction in lift being produced and a disproportionate reduction in the amount of anti‑torque thrust available to the tail rotor. In explaining the reduction in tail rotor thrust, Robinson stated:

Since thrust of the rotor is proportional to the square of RPM, and the tail rotor is operating at roughly 6 times the RPM of the main rotor, a small reduction in main rotor RPM leads to a large reduction in tail rotor thrust.

Overpitching can also occur if the pilot raises the collective lever at a rate that is faster than the correlator will open the throttle, while not compensating for the increased drag by manually increasing the throttle.

The pilot was confident that the throttle was set to 100% for the approach, however, they were not certain if the throttle was manipulated in the avoidance manoeuvre. The recommended technique for recovery from unanticipated yaw is to lower the collective to reduce torque and simultaneously increase throttle to over-ride the correlator, which would otherwise decrease the throttle when the collective is lowered.

Maintaining maximum available engine RPM ensures that the maximum power is available to the anti-torque system. During both approaches, the helicopter could be seen to drift with the wind. AC 90-95 advised that drifting with the wind results in a reduction in the effective translational lift[8] and a corresponding increase in the power demand and anti-torque requirements. This again could result in a decrease in the main rotor RPM and the corresponding anti‑torque thrust available.

Accident site

The ATSB attended the site and conducted an inspection of the wreckage (Figure 1). The helicopter had struck high and low-voltage power lines during the descent and came to rest on its left side, spanning a drainage culvert.

Inspection of the cockpit showed that there was full left pedal input. While the pedals could not be moved, a subsequent examination found this was due to airframe deformation attributed to the impact. Once adjusted, the pedals moved freely. The drive belts were intact and in place. Once the clutch was released, the main rotor rotated freely, and drive continuity was followed to the tail rotor.

The tail boom skin was disrupted in 2 locations but was still attached to the helicopter. The fracture surfaces on the drive shaft were consistent with overstress and attributed to the impact with terrain. Similarly, damage to the tail rotor gearbox housing showed evidence of uniform overstress attributed to the impact. A review of witness videos showed no evidence of tail boom disruption in flight and the engine could be heard to operate normally.

The main rotor blades showed evidence of low rotational energy with both blades still intact and connected to the hub. Additionally, no major ground scars were observed on-site. The pilot advised that the low rotor RPM horn sounded at approximately the same time the helicopter struck the powerlines.

The positions of the collective and the throttle were examined during the on-site inspection and the collective was found lowered with the half throttle set. It could not be determined from the onsite inspection what control inputs were applied prior to descent and it is likely that these controls were disrupted following the collision with terrain as the pilot fell in that direction across the controls.

Assessment of damage

No anti-torque, cyclic or collective control faults or other mechanical issues were found with the helicopter. Continuity in the anti-torque system and drive train were consistent with pilot report of no mechanical issues with the helicopter.

Similar occurrence

ATSB investigation AO-2017-054

On 17 May 2017, the pilot of a Robinson Helicopter R44 II, registered VH-MNU, was conducting aerial work at Moreton Island, Queensland with one passenger on board. The pilot departed for a local flight at about 1005 local time.  At about 1130, the helicopter was operating at approximately 50 ft above ground level and tracking in a south-westerly direction, at an airspeed of about 10 kt (and groundspeed of about 20 kt), when the pilot commenced a right turn. The pilot felt a loss of tail rotor effectiveness as the helicopter continued to yaw to the right and reported that they were unable to arrest the yaw with left pedal input.

The pilot applied forward cyclic to try to increase the helicopter’s forward speed and some right cyclic to try to follow the turn. As the helicopter turned back into wind and rotated through about 110°, the rate of yaw started to increase. The pilot then raised the collective in an attempt to increase the helicopter’s height above trees, which further increased the yaw rate due to the increase in torque.  The helicopter completed about 2 full rotations and reached about 80 ft above the ground, when the low rotor RPM warning horn sounded. The pilot immediately lowered the collective and the helicopter descended.  As the helicopter neared treetop height, the pilot deployed the emergency floats and the pilot raised the collective to cushion the impact. The pilot and passenger sustained minor injuries and the helicopter was substantially damaged.

Safety analysis

The pilot planned to land at a confined area that required them to approach the landing site over powerlines and a row of trees. This required the helicopter to be flown out of ground effect with a high-power setting and at slow forward air speed.

Considering the recorded Gosford weather observations of the wind from the north-east at 10 kt, the approach track placed the wind from a direction and at a speed known to be conducive to the onset of loss of tail rotor effectiveness (LTE) via both tail rotor vortex ring state and main rotor disc vortex interference (Figure 5). The yaw fluctuations experienced during the first approach were consistent with the onset of an unanticipated yaw but were not identified by the pilot.

Video footage of the accident sequence showed a right yaw with accelerating rotation, also consistent with the symptoms of an unanticipated yaw event.

Flying out of ground effect at a slow forward airspeed in proximity to obstacles placed the aircraft in a scenario that did not easily allow for recovery. It is likely that the initial actions by the pilot were consistent with the recommended recovery techniques. However, while setting 100% throttle provided maximum power-on rotor RPM and ensured the maximum anti‑torque thrust was available, it would also have maintained the torque inducing the yaw.

Further, consistent with the pilots account of the low rotor RPM horn activation and the audible reduction in main rotor RPM present in the video footage, raising of the collective to avoid obstacles during the attempted recovery, probably over-pitched the main rotor blades. The resulting decrease in both the main and tail rotor speed reduced the available anti‑torque thrust and increased the rate of descent.

In a situation where the time to respond is reduced, such as during an approach, following the recommended recovery technique greatly improves the likelihood of recovering controlled flight. However, based on the available height above obstacles and uncertainty around the actual control inputs made by the pilot, it could not be determined if application of the recommended recovery technique would have been effective in recovering the helicopter or if a collision was unavoidable.

The FAA helicopter flying handbook stated that a recovery path must always be planned, especially when terminating to an out of ground effect hover and executed immediately if an uncommanded yaw is evident. Terrain, obstacles, and people in the undershoot limited the available forced landing options to the pilot on this occasion.

Findings

ATSB investigation report findings focus on safety factors (that is, events and conditions that increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’ (that is, factors that did not meet the definition of a contributing factor for this occurrence but were still considered important to include in the report for the purpose of increasing awareness and enhancing safety). In addition ‘other findings’ may be included to provide important information about topics other than safety factors. 

These findings should not be read as apportioning blame or liability to any particular organisation or individual.

From the evidence available, the following findings are made with respect to the loss of control and collision with terrain involving VH-TKI on 15 November 2022.

Contributing factors

Other findings

  • It could not be established if control of the aircraft was recoverable from the point in the approach that the unanticipated right yaw occurred.

Sources and submissions

Sources of information

The sources of information during the investigation included the:

  • pilot of the accident flight
  • chief pilot of Skyline Aviation
  • Bureau of meteorology
  • Robinson Helicopter Co. R44 Pilot Operating Handbook
  • accident witnesses
  • video footage of the accident flight
  • recorded data from the GPS unit in VH-TKI.

References

Civil Aviation Safety Authority. (2022). Advisory Circular AC 91-29 v1.1 Guidance for helicopters – suitable places to take-off and land. Civil Aviation Safety Authority.

Civil Aviation Safety Authority. (2019). Civil Aviation Safety Regulations 1998 - Part 91 (General operating and flight rules) Australian Government.

International Civil Aviation Organization. (2011). Manual of Aircraft Accident and Incident Investigation Part III: Investigation, Doc 9756, ICAO, Montréal.

Federal Aviation Administration. (1995). Advisory Circular AC 90-95 Unanticipated right yaw in helicopters. Federal Aviation Administration.

Federal Aviation Administration. (2019). Helicopter flying handbook. U.S Department of Transportation.

Robinson Helicopter Company. (2021). R44 Pilot’s Operating Handbook. Robinson Helicopter Company.

Robinson Helicopter Company. (2021). Safety Notice SN-42 – Unanticipated yaw. Robinson Helicopter Company.

Submissions

Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. That section allows a person receiving a draft report to make submissions to the ATSB about the draft report.

A draft of this report was provided to the following directly involved parties:

  • the pilot of the accident flight
  • the chief pilot of Skyline Aviation
  • Robinson Helicopter Company
  • United States National Transportation Safety Board.

Submissions were received from:

  • the chief pilot of Skyline Aviation
  • Robinson Helicopter Company

The submissions were reviewed and, where considered appropriate, the text of the report was amended accordingly.

Purpose of safety investigations

The objective of a safety investigation is to enhance transport safety. This is done through:

  • identifying safety issues and facilitating safety action to address those issues
  • providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.

It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.

Terminology

An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.

Publishing information 

Released in accordance with section 25 of the Transport Safety Investigation Act 2003

Published by: Australian Transport Safety Bureau

© Commonwealth of Australia 2023

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Ownership of intellectual property rights in this publication

Unless otherwise noted, copyright (and any other intellectual property rights, if any) in this report publication is owned by the Commonwealth of Australia.

Creative Commons licence

With the exception of the Coat of Arms, ATSB logo, and photos and graphics in which a third party holds copyright, this publication is licensed under a Creative Commons Attribution 3.0 Australia licence.

Creative Commons Attribution 3.0 Australia Licence is a standard form licence agreement that allows you to copy, distribute, transmit and adapt this publication provided that you attribute the work.

The ATSB’s preference is that you attribute this publication (and any material sourced from it) using the following wording: Source: Australian Transport Safety Bureau

Copyright in material obtained from other agencies, private individuals or organisations, belongs to those agencies, individuals or organisations. Where you wish to use their material, you will need to contact them directly.

[1]     Autorotation: Autorotation is a condition of descending flight where, following engine failure or deliberate disengagement, the rotor blades are driven solely by aerodynamic forces resulting from rate of descent airflow through the rotor. The rate of descent is determined mainly by airspeed.

[2]     Notice to Airmen (NOTAM): A notice distributed by means of telecommunication containing information concerning the establishment, condition or change in any aeronautical facility, service, procedure or hazard, the timely knowledge of which is essential to personnel concerned with flight operations.

[3]     Ceiling and visibility okay (CAVOK): visibility, cloud and present weather are better than prescribed conditions. For an aerodrome weather report, those conditions are visibility 10 km or more, no significant cloud below 5,000 ft, no cumulonimbus cloud and no other significant weather.

[4]     Out of ground effect: helicopters require less power to hover when in ‘ground effect’ then when out of ‘ground effect’ due to the cushioning effect created by the main rotor downwash striking the ground. The height of ‘ground effect’ is usually defined as more than one main rotor diameter above the surface.

[5]     Azimuth: An azimuth is an angle measured clockwise from the south or north.

[6]     Cyclic: a primary helicopter flight control that is similar to an aircraft control column. Cyclic input tilts the main rotor disc, varying the attitude of the helicopter and hence the lateral direction.

[7]     International Civil Aviation Organization (ICAO) Manual of Aircraft Accident and Incident Investigation. Chapter 15: Helicopter investigation.

[8]     Effective translational lift: Increase in the efficiency of a rotor achieved as it clears its own tip vortices and enters undisturbed air. The increased efficiency of the blade results in an increase in lift with an associated reduction in power demand on the antitorque system.

Occurrence summary

Investigation number AO-2022-060
Occurrence date 19/11/2022
Location Forresters Beach
State New South Wales
Report release date 09/06/2023
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Minor

Aircraft details

Manufacturer Robinson Helicopter Co
Model R44
Registration VH-TKI
Serial number 40
Sector Helicopter
Operation type Part 91 General operating and flight rules
Departure point Jilliby
Destination Forresters Beach
Damage Substantial

Collision with terrain involving Robinson R22, VH-LOS, 36 km south of Ramingining, Northern Territory, on 14 November 2022

Preliminary report

Preliminary report released 6 February 2023

This preliminary report details factual information established in the investigation’s early evidence collection phase and has been prepared to provide timely information to the industry and public. Preliminary reports contain no analysis or findings, which will be detailed in the investigation’s final report. The information contained in this preliminary report is released in accordance with section 25 of the Transport Safety Investigation Act 2003.

The occurrence

On 14 November 2022, a Robinson Helicopter Company R22 Beta, registered VH-LOS, was being operated near the Arafura Swamp, approximately 30 km south of Ramingining Aerodrome (YRNG), Northern Territory (Figure 1). The helicopter was being used as part of an animal mustering operation, which also included multiple land vehicles.

Figure 1: Map showing location of Ramingining and accident site of VH-LOS

Map showing location of Ramingining and accident site of VH-LOS

Source: Google Earth, annotated by the ATSB

At approximately 1800 local time, the mustering operation concluded for the day. While the land vehicles departed the swamp and headed to a camp location approximately 20 km to the west, the pilot of VH-LOS remained at the swamp with the helicopter. A witness recalled that they expected the pilot to depart the swamp soon after the land vehicles left. The pilot was expected to collect another member of the mustering operations from a location near the swamp, before returning to the mustering camp.

Meanwhile, the mustering group member who planned to meet the helicopter travelled from the swamp towards the planned meeting point, which was south of the swamp. They recalled it took about 30 minutes to reach the planned meeting point. They waited for about 10 minutes, before deciding to return to camp in their land vehicle when the helicopter did not arrive.

Flight tracking information showed VH-LOS took off from the swamp at 1803, and was flown around the swamp before tracking to the south and shutting down at 1812. The helicopter was then started at 1837, and was flown to the mustering camp, landing and shutting down at 1854. The track of these flights is shown in Figure 2. The flight tracking information showed the helicopter was started at 1921, before the flight tracking record ended about 1 minute later when the helicopter was still at the mustering camp.

Figure 2: Map of Arafura Swamp and key locations, and track of VH-LOS

Map showing location of Ramingining and accident site of VH-LOS

The yellow track shows the flight departing from Arafura Swamp at 1803 and landing south of the swamp at 1812. The red track shows the flight from the edge of the swamp to the mustering camp departing at 1837 and landing at 1854.

Source: Tracplus and Google Earth, annotated by the ATSB

When the land-based vehicles arrived at the camp, the helicopter was not there. Members of the mustering operation became increasingly concerned and commenced a land-based search at approximately 2100.

The following day, members of the mustering operation contacted some acquaintances who attended the area in helicopters and commenced an aerial search. The helicopter wreckage was located approximately 6 km from the mustering camp. The pilot was deceased, and the helicopter was destroyed.

Context

Pilot information

The pilot held a Commercial Pilot Licence (Helicopter) and a valid Class 1 Aviation Medical Certificate. The pilot did not hold an instrument rating or a night visual flight rules rating. The pilot’s logbook recorded over 6,000 hours total aviation experience.

Aircraft information

VH-LOS was a 2-seat Robinson Helicopter Company R22 Beta helicopter, serial number 1715, powered by a Textron Lycoming, O-320-B2C, 4-cylinder piston engine. It was manufactured in the United States in 1991, and first registered in Australia in January 1995. The helicopter was not equipped for night flight under the visual flight rules.

Weather and environment

Witnesses involved in the mustering operations at the Arafura Swamp on the afternoon of 14 November recalled that conditions were clear. They reported that there was thunderstorm activity to east of where the group were operating, however no storms passed overhead. An analysis prepared by the Bureau of Meteorology also identified a thunderstorm to the east of the accident site, moving westward during the evening.

Sunset at Ramingining on 14 November 2022 was 1905 and the end of civil twilight (last light)[1] was 1927. Civil nautical twilight[2] was 1953 and astronomical twilight[3] was 2020. The moon was a waning gibbous, rising at 2337 with about 71.3% of the visible disk illuminated.

Site and wreckage

Examination of the wreckage indicated that VH-LOS collided with terrain at approximately 45° nose-down pitch and 30° left angle of bank. There was a short wreckage trail of about 13 m, with all helicopter parts present at the accident site and no evidence of an in-flight break-up. One main rotor blade was liberated in the collision and was found about 30 m to the right of the wreckage trail.

The tail cone and tail rotor assembly remained connected to the fuselage, however presented as deflected down and curled under the helicopter. Site examination showed that both fuel tanks remained intact and contained fuel. Damage signatures to engine rotating components indicated that the engine was operating prior to the collision with terrain. There was no post-impact fire.

Recorded data

The helicopter was fitted with an aircraft tracking unit, which recorded and transmitted the position of the aircraft to a server. The ATSB obtained records showing the recorded tracks of VH-LOS on the afternoon of 14 November, and on other dates prior to the accident. The final recorded position of the helicopter was at the mustering camp, and the aircraft tracking unit did not record the position of the helicopter prior to it colliding with the terrain at the accident site.  

The ATSB recovered a handheld GPS unit from the wreckage. Preliminary analysis indicated this unit did not capture the flight on the afternoon of 14 November.

The aircraft was not fitted with a flight data recorder or cockpit voice recorder, nor was it required to be.

Further investigation

To date, the ATSB has examined the accident site and wreckage, interviewed witnesses who were involved in the mustering operations and the search of VH-LOS, and collected meteorological data, aircraft maintenance records and pilot records.

The investigation is continuing and will include further review and examination of:

  • pilot records and medical information
  • aircraft maintenance and flight records
  • aircraft wreckage
  • witness information
  • meteorological data
  • recorded aircraft tracking data.

Should a critical safety issue be identified during the course of the investigation, the ATSB will immediately notify relevant parties so appropriate and timely safety action can be taken.

A final report will be released at the conclusion of the investigation.

Acknowledgement

The ATSB wishes to acknowledge the support provided by the Northern Territory Police Force during the ATSB deployment to the accident site. The accident site was in a very remote location and the Northern Territory Police Force provided substantial logistical support to facilitate ATSB access to the accident site and the activities at the site.

Purpose of safety investigations

The objective of a safety investigation is to enhance transport safety. This is done through:

  • identifying safety issues and facilitating safety action to address those issues
  • providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.

It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.

Terminology

An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.

Publishing information 

Released in accordance with section 25 of the Transport Safety Investigation Act 2003

Published by: Australian Transport Safety Bureau

© Commonwealth of Australia 2023

image_5.png

Ownership of intellectual property rights in this publication

Unless otherwise noted, copyright (and any other intellectual property rights, if any) in this report publication is owned by the Commonwealth of Australia.

Creative Commons licence

With the exception of the Coat of Arms, ATSB logo, and photos and graphics in which a third party holds copyright, this publication is licensed under a Creative Commons Attribution 3.0 Australia licence.

Creative Commons Attribution 3.0 Australia Licence is a standard form licence agreement that allows you to copy, distribute, transmit and adapt this publication provided that you attribute the work.

The ATSB’s preference is that you attribute this publication (and any material sourced from it) using the following wording: Source: Australian Transport Safety Bureau

Copyright in material obtained from other agencies, private individuals or organisations, belongs to those agencies, individuals or organisations. Where you wish to use their material, you will need to contact them directly.

 

[1]     Geoscience Australia (GA) defined the ending of civil twilight as the instant in the evening when the centre of the sun is at a depression angle of 6° below an ideal horizon. At this time in the absence of moonlight, artificial lighting or adverse atmospheric conditions, the illumination is such that large objects may be seen but no detail is discernible.

[2]     GA defined the ending of evening nautical twilight as the instant in the evening when the centre of the sun is at a depression angle of 12° below an ideal horizon. At this time in the absence of moonlight, artificial lighting or adverse atmospheric conditions, it is dark for normal practical purposes.

[3]     GA defined the ending of astronomical twilight as the instant in the evening when the centre of the sun is at a depression angle of 18° below an ideal horizon. At this time the illumination due to scattered light from the sun is less than that from starlight and other natural light sources in the sky.

Final report

Executive summary

What happened

On the afternoon of 14 November 2022, a Robinson Helicopter R22 Beta, registered VH-LOS, was being operated near the Arafura Swamp, Northern Territory. The helicopter was being used as part of an animal mustering operation, which also included multiple land vehicles.

After the mustering operation had concluded for the day, recorded data indicated that the helicopter returned to the mustering camp. When members of the mustering operation returned to the camp, the pilot and the helicopter were not there. Realising that the pilot was missing and becoming increasingly concerned about the pilot’s welfare, the mustering group commenced a search using land vehicles.

On the morning of 15 November members of the mustering operation organised an aerial search. The wreckage of VH-LOS was located at about 1300, about 6 km from the mustering camp. The pilot was deceased, and the helicopter was destroyed.

What the ATSB found

The ATSB found that the pilot of VH-LOS operated the helicopter after the end of nautical twilight in cloudy conditions and away from the direction of sunset. There was no celestial or terrestrial lighting, and as such the flight occurred in dark night conditions. The pilot did not have an appropriate qualification, and the helicopter was not suitably equipped, for night flight. While flying in dark night conditions, the pilot likely became spatially disoriented which led to a collision with terrain.

A pathologist’s report found that the injuries sustained by the pilot in the collision were probably not fatal, and that the pilot probably succumbed to environmental exposure. VH-LOS was equipped with a manually activated personal locator beacon. However, the beacon was secured to the inside of the helicopter, and the pilot was probably unable to access it once outside the helicopter after the collision.

When members of the mustering operation identified that the pilot and the helicopter were missing, they considered that the pilot may have landed and would either return the following day, or would be waiting nearby. As a result, they did not contact emergency services. In combination with the absence of a distress signal from the personal locator beacon, this led to delays in initiating a formal search and rescue response and subsequent location of the accident site.

The ATSB found that the combination of the personal locator beacon not being activated and authorities not being notified when the aircraft was missing resulted in a delay to the pilot being located before succumbing to environmental exposure after sustaining survivable injuries in the accident.

Safety message

Various ATSB research and investigation reports refer to the dangers of flying after last light without the appropriate qualifications and equipment. Day visual flight rules (VFR) pilots should carefully consider the timing of last light when planning flight near the end of the day. The Civil Aviation Safety Authority Visual Flight Rules Guide provides guidance to pilots on methods for determining the timing of last light, and pilots should also consider the influence of nearby weather that may cause the onset of darkness to be earlier than expected. The requirement to only operate under the VFR in daylight conditions, and to return 10 minutes before last light, provides a reliable method for ensuring visual cues are available for safely operating an aircraft.

Dark night conditions provide no useable external visual cues and in these environments all VFR pilots, including those with endorsement to operate under the night VFR, will experience an increased risk of spatial disorientation. The ATSB’s Avoidable Accidents publication Visual flight at night accidents provides further discussion of these risks and how they have contributed to other accidents. The ATSB encourages all VFR pilots to take note of the tragic consequences associated with dark night flight in this accident.

The accident also highlights that when operating in remote locations, there is an increased risk of fatal consequences from otherwise survivable accidents. Pilots operating in remote locations should carefully consider the use and location of equipment such as a personal locator beacon, to maximise the likelihood it will be accessible to them in the event of an accident. The Visual Flight Rules Guide provides guidance on the use of emergency locator beacons.

The investigation

Decisions regarding the scope of an investigation are based on many factors, including the level of safety benefit likely to be obtained from an investigation and the associated resources required. For this occurrence, a limited-scope investigation was conducted in order to produce a short investigation report, and allow for greater industry awareness of findings that affect safety and potential learning opportunities.

The occurrence

On 14 November 2022, a Robinson Helicopter Company R22 Beta, registered VH-LOS, was being operated in the Arafura Swamp, about 30 km south of Ramingining Aerodrome, Northern Territory (Figure 1). The helicopter was being used as part of an animal mustering operation, which also included multiple land vehicles.

Figure 1: Map of the Northern Territory showing the location of the accident site and nearby locations

Figure 1: Map of the Northern Territory showing the location of the accident site and nearby locations

Source: Google Earth, locations labelled by ATSB

At about 1800 local time, the mustering operation concluded for the day. The pilot of VH-LOS instructed a member of the mustering group to drive a grader vehicle to the southern edge of the swamp. The pilot planned to collect the grader driver and fly them back to the mustering camp, located about 20 km to the west.

Other members of the mustering operation departed the swamp in land vehicles, heading towards the camp. A witness recalled that VH-LOS was on the ground when the group departed, and they expected the pilot would depart soon after they left.

Flight tracking information showed VH-LOS took off from the swamp at 1803, flew around the swamp before tracking to the south, landing at the edge of the swamp at 1818. The helicopter was then started at 1837, and tracked to the mustering camp, landing and shutting down at 1854. The track of these flights is shown in Figure 2. The flight tracking information showed the helicopter was started again at 1921, before the flight tracking record ended about 1 minute later while the helicopter was still at the camp. The flight tracking device deactivated at 1925 after the helicopter had remained idle at the camp location and the device had lost external power (see Recorded information).

Figure 2: Map of Arafura Swamp and key locations, and track of VH-LOS

Figure 2: Map of Arafura Swamp and key locations, and track of VH-LOS

The yellow track shows the flight departing from Arafura Swamp at 1803 and shutting down south of the swamp at 1818. The red track shows the flight from the edge of the swamp to the mustering camp departing at 1837 and landing at 1854.

Source: Google Earth, with aircraft tracking plots overlayed by ATSB based on records obtained from recorder onboard VH-LOS

The grader driver travelled from the swamp towards the planned meeting point, which took about 30 minutes. They waited for about 10 minutes before deciding to return to camp on the grader when the helicopter did not arrive. The grader did not have a radio capable of communicating with the helicopter.

The other members of the mustering operation arrived back at the camp and noticed that neither the helicopter pilot nor the grader driver were there. One witness recalled it took about an hour to return to camp, and that the group arrived when it was close to dark, but not ‘pitch black’. Another group member recalled that they arrived after dark, at about 1945 to 2000.

The grader driver arrived at the camp at about 2100. Members of the mustering operation became increasingly concerned about the wellbeing of the helicopter pilot and commenced a search using land vehicles from about 2100 until 0100 on 15 November.

Early on 15 November, members of the mustering operation phoned an acquaintance who had access to the aircraft flight tracking information. The internet-based display showed VH-LOS at the mustering camp, having not moved since the previous evening.

The mustering group members then contacted some acquaintances who attended the area in helicopters and commenced an aerial search from about 1100. The helicopter wreckage was located at about 1300, about 6 km from the mustering camp. The pilot was deceased, and was found outside and resting against the helicopter. The helicopter was destroyed.

Context

Pilot information

Licence and experience

The pilot held a Commercial Pilot Licence (Helicopter) and a valid Class 1 aviation medical certificate. The pilot also held a single engine helicopter rating, and a low level rating with aerial mustering (helicopter) and sling endorsements. The pilot did not hold an instrument rating or a night visual flight rules (VFR) rating.

The pilot’s logbook recorded over 6,200 hours total aviation experience, however no records had been made of flights conducted after March 2022.

Events prior to the accident

The pilot flew VH-LOS to Ramingining on 10 November 2022 and operated around the Arafura Swamp in the days prior to the accident. Aircraft tracking records showed that the helicopter was operated until 1859 on 11 November and until 1931 on 12 November. It is likely that these flights were conducted near or after the end of civil twilight (see Celestial illumination information).

Post-mortem examination and medical information

A post-mortem examination of the pilot was conducted by a qualified pathologist, on behalf of the Northern Territory Coroner. The pathologist’s report indicated that their examination was impeded due to the elapsed time between the accident and the recovery of the pilot’s body to a suitable mortuary facility. Only limited toxicology analysis could be performed, and although a high concentration of alcohol was detected the analysis could not determine if some or all of the measured alcohol (0.18%) was the result of post-mortem changes.

The pathologist’s report identified that the pilot sustained multiple injuries, including a fracture to the left femur, however the injuries were likely survivable. The report found that death was most likely the result of environmental exposure following the collision, with the left femur fracture contributing to reduced mobility.

The pathologist also observed no obvious evidence of injury consistent with being caused by a harness or seatbelt.

Witnesses recalled that the pilot was fit and healthy prior to the accident, and there were no indications that the pilot was experiencing any unusual stress. No witnesses recalled the pilot consuming alcohol or other drugs in the days before the accident.

Aircraft information

VH-LOS was a Robinson Helicopter Company R22 Beta helicopter, serial number 1715, powered by a Textron Lycoming, O-320-B2C, 4-cylinder piston engine. It was manufactured in the United States in 1991, and first registered in Australia in January 1995, and was equipped and maintained to a day VFR standard. The R22 has 2 seats, with the pilot flying from the right seat, and each seat was fitted with a seat belt and inertia reel shoulder strap, similar to those used in motor vehicles. VH-LOS did not have doors fitted at the time of the accident.

Recorded information

VH-LOS was not fitted with a flight data recorder or cockpit voice recorder, nor was it required to be.

The operator of VH-LOS tracked the aircraft using a system configured for the TracPlus tracking service. The system consisted of a RockAir device located in the helicopter, which was capable of transmitting the aircraft location using satellite and cellular networks. Registered users could log into the TracPlus website to view the aircraft track and position.

At the accident site, the ATSB found the RockAir unit outside the helicopter. A data card recovered from inside the unit included records showing the recorded tracks of VH-LOS on the afternoon of 14 November, as well as log files for the RockAir system. The files showed the final recorded position of VH-LOS was at the mustering camp location at 1925.  

The manufacturer of the RockAir reviewed the log file from the day of the accident and noted the following:

  • The pilot of VH-LOS did not manually deactivate the aircraft tracker.
  • The RockAir was performing normally on the day of the accident.
  • The device was in a mode where it would deactivate if external power was removed, unless it detected the aircraft was moving above a speed threshold.
  • The RockAir automatically deactivated at 1925 when the device lost power.
  • There were 36 other instances on the day of the accident where the device lost power for 2-5 seconds, however the unit reverted to battery power because the aircraft was moving.
  • It was not possible to determine the reason for the power supply interruptions, with mechanical movement of the power supply being a possibility.

Weather and environment

Weather

Members of the mustering operation recalled that conditions were fine while they were operating around the Arafura Swamp on the afternoon of 14 November, with no storms overhead. The grader driver recalled conditions as being cloudy, and that it was dark that night.

An analysis prepared by the Bureau of Meteorology (BOM) identified a thunderstorm to the east of the accident site at about 1730, which moved west during the evening. The analysis stated that outflow from the thunderstorm could have produced variable direction winds with gusts up to 35 kt. Near the thunderstorm, heavy rainfall with reduced visibility and broken low cloud were possible.

BOM also supplied observations for the evening of 14 November and the morning and afternoon of 15 November, at Milingimbi (about 60 km north of the accident site) and Bulman (about 130 km south-west of the accident site). BOM advised that these observations should be used as an estimate only for conditions at the accident site. These observations showed it was a hot and humid night in north-east Arnhem land, with temperatures from 27 to 33°C and humidity of 35 to 90% recorded.

Conditions became hotter and less humid during the day on 15 November. At 1300, when the helicopter wreckage and pilot were found, Milingimbi and Bulman recorded 33°C and 55-60% humidity. Witnesses recalled that conditions that day were hot.

Celestial illumination information

Sunset at the location of the mustering camp on 14 November 2022 was 1835 and the end of civil twilight (last light)[1] was 1858. Nautical twilight[2] was 1924 and astronomical twilight[3] was 1951.

The moon was a waning gibbous, rising at 2337 on 14 November with about 71.3% of the visible disk illuminated. There was no environmental lighting in the vicinity of the accident site.

Accident site and wreckage information

The accident site was located 6 km east of the mustering camp, in a flat clearing scatted with small trees and anthills. There were no sources of terrestrial light. None of the trees had damage consistent with a helicopter rotor strike, and there was no evidence of a bird strike or indications of a post-impact fire.

The helicopter was found on its left side, with significant compression of the nose and underside of the forward left section of the fuselage (Figure 3). The compression damage indicated that the helicopter collided with terrain at about 45° nose-down, and 30° left side low. There was a short wreckage trail extending about 13 m, with all helicopter parts present at the accident site and no evidence of an in-flight break-up.

Figure 3: VH-LOS wreckage

Figure 3: VH-LOS wreckage

Source: ATSB

Indentations on the terrain nearby indicated a main impact point about 6 m aft and 4 m right of where the helicopter was found. Anthills forward of the main impact point showed damage consistent with having been struck by the rotor blades, and both rotor blades presented with evidence of ground strikes. One main rotor blade was liberated as the result of a ground strike, and was found about 30 m to the right of the wreckage trail. The cockpit windscreen had shattered and remnants were scattered around the accident site along with the contents of the aircraft.

The tail cone and tail rotor assembly remained connected to the fuselage, however presented as deflected down and curled under the helicopter. Site examination showed that both of the bladder-type fuel tanks remained intact and contained fuel. Examination of the helicopter’s flight control system and drive train did not indicate any pre-existing defects that could have affected the control or function of the helicopter. Damage signatures to engine rotating components indicated that the engine was operating at the time of the collision with terrain.

The pilot was found in a reclined position on the north-western side of the aircraft (next to the right helicopter seat), with their head rested against the helicopter. There was a large water bottle on the ground nearby. The screw-cap lid had been removed and the drinking spout exposed, suggesting it was likely the pilot was capable of opening and drinking from the water bottle after the accident.

Helicopter restraints

Both helicopter seatbelts were found to be buckled. The lap belt was in its normal secured position at the base of the seat, while the shoulder belt (which connected from the top right to the lower left), was pulled behind the seat base.

The seatbelt assembly had three anchor points, with the two lower anchor points connected to the pilot’s seat frame. The pilot’s seatbelt was found to be secured to its anchor points. The pilot’s seat had been significantly disrupted, pulled in the direction of impact away from the helicopter structure. The separation of the seat structure was very likely a result of the forces generated by the pilot restrained by the seat belt and being propelled in the direction of impact.

Regulatory information and guidance

Visual flight rules

Flight under the VFR must be conducted in conditions that enable the pilot to determine the aircraft’s position by visual features in the external environment. VFR flights are only permitted at night if:

  • the pilot in command is authorised to conduct a flight under the instrument flight rules or at night under the VFR, and
  • the aircraft is appropriately equipped for flight at night.

The CASA VFR guide stated that ‘night is that period between the end of evening civil twilight and the beginning of morning civil twilight... last light (is) the end of civil twilight’. The guide further stated that cloud cover or poor visibility may cause daylight to end at a time earlier than the forecast time, and allowance should be made for these factors when planning a flight near last light.

Civil Aviation Order 20.18 described the requirements for helicopters operating under the instrument flight rules (IFR) or at night under the VFR. Among other requirements, for a helicopter operating at night where attitude cannot be maintained using visual external surface cues, the helicopter must also either equipped for IFR flight with an autopilot or automatic stabilisation system, or be operated by a qualified 2 pilot crew. VH-LOS was not equipped for night flight under the VFR.

A member of the mustering operation who had flown with the pilot did not recall the pilot using procedures or routines for determining a ‘last flight’ time to avoid flying in the dark. They recalled that the pilot had emphasised the importance of having a visible horizon while flying in near dark conditions, to provide a reference for the position of the terrain.

Additional guidance for night VFR flight in dark night conditions

Dark night conditions exist when there is little or no celestial illumination, in locations where no significant ground lighting is available.

The CASA advisory circular Night VFR rating provided guidance to pilots conducting operations under the night VFR (NVFR). This guidance highlighted that while suitably endorsed pilots may safely fly visually in night conditions where there is adequate celestial illumination or other sources of light, visual flight is significantly more hazardous in dark night conditions.

There may be times when there is bright moonlight or extensive ground lighting available, making a night operation only a little more difficult than flying in daylight. However, there may be dark night conditions (i.e. without moonlight or significant ground lighting) that can make it very difficult to discern the natural horizon and maintain control of the aircraft by reference to external visual references.

The absence of a visible horizon during dark night conditions is a particular hazard. As highlighted by Gibb and others (2010), seeing a horizon is ‘crucial for orientation of the pilot’s sense of pitch and bank of the aircraft’. The Night VFR rating advisory circular identified this risk, noting:

CASA strongly recommends that NVFR operations take place only in conditions that allow the pilot to discern a natural visual horizon or where the external environment has sufficient cues for the pilot to continually determine the pitch and roll attitude of the aircraft.

The ATSB’s Avoidable Accidents publication Visual flight at night accidents identified that of 26 accidents during night visual meteorological conditions (VMC), [4] almost all occurred on dark nights. Visual flight at night accidents highlighted that:

When flying over land or oceans without light sources, on dark nights with no visible moon, visual flight at night is essentially the same as instrument flight.

Requirements for emergency locator transmitters

An emergency locator transmitter (ELT) is designed to send a distress signal to a network of satellites in an emergency. The Civil Aviation Safety Regulations Part 91 (General Operating and Flight Rules) Manual of Standards (MOS) required aircraft to be fitted with an ELT. For flights such as that conducted by VH-LOS, aircraft may be equipped with an automatic ELT, which is fixed to the aircraft and designed to automatically activate in the event of a severe impact (g) forces.  Alternatively, the ELT can be a manually activated and removable survival ELT, also referred to as personal locator beacons (PLB). The MOS required that if an ELT is a PLB, the pilot in command must ensure it is carried either on their person, in or adjacent to a life raft, or adjacent to an emergency exit.

VH-LOS was equipped with an ACR ResQLink 400 PLB. To activate the ResQLink, the user needed to first lift the antenna and expose the on/off button, then press the on/off button for 2 seconds.

The ATSB observed that the PLB remained inside the helicopter post-accident, and was attached to the helicopter's centre console. There was no apparent damage to the unit, and the battery was in-date. The antenna was in the folded-down position with the on/off button covered. There was not evidence that the pilot had attempted to operate the PLB after the accident.       

Figure 4: ResQLink activation instructions (left) and condition in-situ at VH-LOS accident site (right). The image on the right shows the antenna and power button guard remained in the down position

Figure 4: ResQLink activation instructions (left) and condition in-situ at VH-LOS accident site (right). The image on the right shows the antenna and power button guard remained in the down position

Requirements for search and rescue notification

The Part 91 MOS required that for VFR flights conducted in a designated remote area, the pilot must submit a flight plan, nominate a SARTIME (search and rescue time) for arrival, or leave a flight note with a responsible person. The Airservices Australia publication En Route Supplement Australia showed designated remote areas within Australia. The Arafura Swamp, the accident site, and all other areas the helicopter was operating in in the days prior to the accident were within a designated remote area.

The Part 91 MOS described the requirements of the holder of a flight note, including that they must immediately contact the Joint Response Coordination Centre (JRCC) if the flight becomes overdue.

The pilot of VH-LOS did not leave a formal flight note, however, it was understood the pilot would meet the grader driver at a particular location. When the helicopter did not meet the grader driver or return to the camp on the evening of 14 November, it was understood by the members of the mustering operation that the pilot was overdue. However, they did not contact any authority that night. The first call to emergency services (a 000 call) was made after the helicopter wreckage had been found on the afternoon of 15 November.

One member of the mustering operation recalled that it was not uncommon for the pilot of VH-LOS to arrive later than expected, as the pilot sometimes conducted additional unplanned flights. They also recalled that there had been occasions that the pilot had landed in an out-location and not returned until the following day.

When the helicopter did not return as expected on 14 November, members of the mustering group considered the possibility that the pilot had landed and were hopeful of the pilot returning the following day. They also considered the possibility that the pilot encountered problems and landed, and would be waiting to be found by road vehicles. In this context, members of the mustering group reported that they did not become highly concerned about the pilot until the morning of 15 November.

Related occurrences

Since the 2013 publication of Visual flight at night accidents, the ATSB has investigated multiple fatal accidents involving light helicopter pilots operating on dark nights in areas that did not contain any local ground lighting. Examples include:

  • AO-2014-144: The ATSB found that the pilot, who did not hold a night VFR rating or instrument rating, continued flying towards the destination after last light (end of civil twilight), then in dark night conditions without local ground lighting, inadvertently allowed the helicopter to descend into terrain.
  • AO-2016-031: The ATSB found that the pilot, who was only qualified to operate in day-VFR conditions, departed on a night flight and continued towards the destination in deteriorating visibility until inadvertently allowing the helicopter to descend into water.
  • AO-2021-006: The ATSB found that the pilot, who did not hold a night VFR rating or instrument rating, continued flying towards their destination after last light, through the period of civil twilight and into astronomical twilight. In dark night conditions without local ground lighting the pilot inadvertently allowed the helicopter to descend into terrain.

Safety analysis

Flight after last light

The helicopter collided with terrain sometime after 1925 on 14 November 2022. There was no indication of any mechanical problem contributing to the collision with terrain, the helicopter had sufficient fuel on board, and there was no evidence of collision with a bird or another objects. A post-mortem examination indicated the pilot probably survived the accident, and there was no evidence of medical factors that would have resulted in the pilot becoming suddenly incapacitated.

Although the timing of the accident could not be precisely determined, aircraft tracking records indicate that the accident flight took place after nautical twilight. The pilot did not have a rating to fly at night under the VFR. VH-LOS was not equipped for flight by reference to the aircraft instruments, and the pilot did not have a rating for flight under the instrument flight rules.

The accident occurred in an extremely remote location with no nearby terrestrial lighting. On the evening of the accident, the moon rose late and provided no illumination for the accident flight.  Depending on how long the aircraft flew prior to the collision with terrain, conditions would have become darker later in the evening, and cloudy conditions associated with a westerly-moving storm system may have further reduced visibility. Considering the last recorded position of the aircraft and the accident location, it is likely that the accident flight was in an easterly direction, meaning sunset was behind the direction of travel. As such, the ATSB concluded that the accident flight was conducted in dark night conditions due to the absence of both celestial and terrestrial lighting.

Spatial disorientation describes the phenomenon of a pilot becoming unable to correctly perceive the position, movement and orientation of their aircraft. When flying under the VFR, pilots rely on external visual cues to maintain spatial awareness, including the orientation of the aircraft (which way is up), and the proximity to terrain. In dark night conditions, when there is no celestial illumination and no nearby terrestrial lighting, there are no external visual cues available to pilots. In such circumstances, spatial disorientation is highly likely unless pilots have access to and utilise aircraft instrumentation. This risk was highlighted in Visual flight at night accidents:

In very dark environments, VMC  is essentially the same as IMC[5] in terms of available external visual information. The only real difference is that lights on the ground may be seen in VMC. In remote areas where there are no lights or ambient illumination, there is essentially no difference. Pilots cannot see the ground and have no external visual cues available to assist with their orientation.

The decision by the day VFR qualified pilot to operate a helicopter which was not equipped for night flight after last light was inherently unsafe and increased the risk of unintentional collision with terrain. The dark night conditions on the night of the accident meant that regardless of the pilot’s ability to fly using external visual cues at night, there were none. In these conditions, the pilot likely became spatially disoriented, and unintentionally allowed the helicopter to descend into the terrain.

The significant nose-down and left-side down attitude of the aircraft wreckage, and the short wreckage trail, were consistent with the pilot flying at slow speed and developing an unusual aircraft attitude in the moments prior to collision. The wreckage, being only 6 km from the last known position of the helicopter, indicates that the disorientation and collision occurred soon after the commencement of the flight in dark night conditions.

Survivability

The post-mortem examination identified that the pilot was probably not fatally injured by the collision with terrain. The damage to the helicopter seat indicated that the pilot was at least partially restrained by the seatbelt during the collision. However, considering to the absence of observed bruising associated with a seatbelt, it is possible that the pilot was either only partially restrained (by the lap belt only), or slipped out of the seatbelt in the collision. The direction of impact (lower left) and shoulder belt orientation (top right to lower left), are consistent with the latter explanation. After the collision, it is likely the pilot manoeuvred out of the buckled restraint, outside of the damaged helicopter which was laying on its side. With injuries reducing the pilot’s mobility, the pilot likely planned to wait for rescue.

The post-mortem report further identified it was likely that the pilot succumbed to environmental exposure. There were up to 17.5 hours from when the helicopter collided with terrain and when the pilot was found deceased the following day. Although the pilot likely had a water bottle available and was shaded by the helicopter on the morning of 15 November, conditions were hot and humid. Therefore, this analysis examined the safety systems that could have led to the earlier recovery of the pilot.

Personal locator beacon

The mandatory carriage of emergency locating equipment is a risk control used to facilitate the prompt identification of aircraft accidents, and the timely and accurate response by emergency services. VH-LOS was equipped with a manually-activated PLB, however the pilot did not activate this beacon following the accident. Had the pilot activated the PLB, it is almost certain that a search and rescue response would have located the aircraft, increasing the likelihood the pilot would have survived the accident.

To ensure the PLB is accessible after a collision, regulations require the PLB is carried on the person of the flight crew or adjacent to an emergency exit. The PLB carried in VH-LOS was secured to the centre console, which, in a small helicopter such as a Robinson R22, is nearby the aircraft exits and the pilot’s seated position.

When the helicopter collided with terrain, conditions were dark and the pilot may not have been able to locate the PLB. Once outside the helicopter, in poor visibility and with limited mobility (due to the significant leg injury), the location of the PLB inside the helicopter was effectively inaccessible to the pilot. This highlights the advantage of carrying a PLB on the person of pilots, particularly in one-person operations.

VH-LOS was not equipped with an automatically activated ELT. As in this accident, manually activated PLBs may not be effective in situations where a pilot survives an accident but is incapacitated or is otherwise unable to access the PLB. An automatic ELT will provide another opportunity to alert search and rescue authorities in these situations.

Notification to emergency services

Regulations within the aviation industry require pilots to notify responsible persons of the details of flights, including a planned departure and landing time. The requirements then follow that the Joint Response Coordination Centre (JRCC) should be notified of a potentially missing aircraft, so that a search and rescue response should be initiated.

In this instance, members of the mustering operation at Ramingining became increasingly concerned about the wellbeing of the pilot during the night of 14 November. They conducted a land-based search on the night of 14 November, hoping that the pilot had landed and could be seen from the road. Becoming significantly concerned on 15 November, they requested some acquaintances to conduct an aerial search, which led to the identification of the deceased pilot. Throughout this time, no calls were made to appropriate authorities.

When the pilot was first identified as missing, the level of concern and the perceived urgency of the situation was influenced by previous experiences where the pilot had returned much later than expected. The mustering operations, being conducted in an extremely remote environment, involved a necessity to frequently resolve problems without the assistance of formal authorities. Furthermore, the members of the mustering operation (other than the pilot) had limited engagement with aviation systems and regulation.

While noting the circumstances which contributed to emergency services not been immediately notified in this instance, a prompt formal notification of a missing aircraft is the most effective action personnel on the ground can take. Emergency calls will result in the JRCC being notified, and the JRCC are capable of deploying very capable assets for finding a missing aircraft with minimal delay or at first light the next day.

Findings

ATSB investigation report findings focus on safety factors (that is, events and conditions that increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’ (that is, factors that did not meet the definition of a contributing factor for this occurrence but were still considered important to include in the report for the purpose of increasing awareness and enhancing safety). In addition ‘other findings’ may be included to provide important information about topics other than safety factors. 

These findings should not be read as apportioning blame or liability to any particular organisation or individual.

From the evidence available, the following findings are made with respect to the collision with terrain involving Robinson R22 Beta, VH-LOS, near Ramingining, NT on 14 November 2022.

Contributing factors

Sources and submissions

Sources of information

The sources of information during the investigation included the:

  • persons involved in the mustering operation at Arafura swamp
  • crew of the helicopters who searched for the helicopter after the accident
  • Civil Aviation Safety Authority
  • Northern Territory Police Force
  • aircraft manufacturer
  • recorded data from the flight tracking device on the aircraft.

References

Australian Transport Safety Bureau, 2013, Avoidable Accidents No. 7 – Visual flight at night accidents: What you can’t see can still hurt you. Australian Government, Canberra

Gibb, R., Gray, R. and Scharff, L., 2010. Aviation visual perception: Research, misperception and mishaps. Routledge.

Civil Aviation Safety Authority, 2022, Advisory Circular AC 65-05 v1.1 - Night VFR rating. Australian Government, Canberra.

Civil Aviation Safety Authority, 2023, Visual Flight Rules Guide. Australian Government, Canberra.

Submissions

Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. That section allows a person receiving a draft report to make submissions to the ATSB about the draft report.

A draft of this report was provided to the following directly involved parties:

  • the aircraft owner and operator
  • the aircraft manufacturer
  • the aircraft tracking device manufacturer
  • the aircraft tracking service provider

No submissions were received.

Purpose of safety investigations

The objective of a safety investigation is to enhance transport safety. This is done through:

  • identifying safety issues and facilitating safety action to address those issues
  • providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.

It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.

Terminology

An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.

Publishing information 

Released in accordance with section 25 of the Transport Safety Investigation Act 2003

Published by: Australian Transport Safety Bureau

© Commonwealth of Australia 2023

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[1]     Geoscience Australia (GA) defined the ending of civil twilight as the instant in the evening when the centre of the sun is at a depression angle of 6° below an ideal horizon. At this time in the absence of moonlight, artificial lighting or adverse atmospheric conditions, the illumination is such that large objects may be seen but no detail is discernible.

[2]     GA defined the ending of evening nautical twilight as the instant in the evening when the centre of the sun is at a depression angle of 12° below an ideal horizon. At this time in the absence of moonlight, artificial lighting or adverse atmospheric conditions, it is dark for normal practical purposes.

[3]     GA defined the ending of astronomical twilight as the instant in the evening when the centre of the sun is at a depression angle of 18° below an ideal horizon. At this time the illumination due to scattered light from the sun is less than that from starlight and other natural light sources in the sky.

[4]     Visual Meteorological Conditions (VMC): an aviation flight category in which visual flight rules (VFR) flight is permitted – that is, conditions in which pilots have sufficient visibility to fly the aircraft while maintaining visual separation from terrain and other aircraft.

[5]     Instrument meteorological conditions (IMC): weather conditions that require pilots to fly primarily by reference to instruments, and therefore under instrument flight rules (IFR), rather than by outside visual reference. Typically, this means flying in cloud or limited visibility.

Occurrence summary

Investigation number AO-2022-057
Occurrence date 14/11/2022
Location 36 km south of Ramingining
State Northern Territory
Report release date 28/07/2023
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer Robinson Helicopter Co
Model R22 BETA
Registration VH-LOS
Serial number 1715
Sector Helicopter
Operation type General Aviation
Departure point Near Arafura Swamp, Northern Territory
Destination Near Arafura Swamp, Northern Territory
Damage Destroyed

Collision with terrain, Cessna 172N, Warnervale, New South Wales, on 22 August 2022

Brief

Occurrence Briefs are concise reports that detail the facts surrounding a transport safety occurrence, as received in the initial notification and any follow-up enquiries. They provide an opportunity to share safety messages in the absence of an investigation.

What happened

On 22 August 2022, at 1030 local time, a Cessna 172 was on approach to runway 02 at Warnervale, New South Wales. The wind was reported by the pilot as 10 kt from the north-west, gusting to 15 kt with light turbulence in the area. During the landing phase, the aircraft encountered turbulence and the pilot elected to conduct a missed approach from approximately 50 ft above ground level. After applying full throttle, the aircraft began veering left of the runway centreline and the pilot reported using right rudder and aileron to correct the aircraft’s flight path but was unable to maintain directional control. The aircraft pitched down and collided with terrain, coming to rest inverted (Figure 1). The aircraft sustained substantial damage and the pilot remained uninjured.

Missed approach

The pilot reported experiencing low level turbulence which upset the aircraft, prompting the decision to conduct a missed approach. The turbulence and crosswind component would have increased the difficulty to successfully conduct the manoeuvre as turbulence can quickly and unpredictably change the aircraft’s direction, and performance. The addition of a crosswind component increases the workload and difficulty to maintain runway centreline. The Federal Aviation Administration (FAA) airplane flying handbook discusses the common errors made when conducting a low-level missed approach (

(p.8-14).

Figure 1 Accident site

Accident site

Source: Provided by the operator

Safety action

The operator has implemented revised training practices to further expose trainees to missed approaches, unusual attitude recovery and identifying/recognising undesired aircraft states during flight training. Furthermore, the operator introduced new requirements for 90-day recency checks, requiring pilots to not only conduct circuits but also perform emergency and missed approach procedures.

Safety message

Pilots should ensure they are familiar with the aircraft’s or operator’s missed approach procedure and are confident conducting the manoeuvre. Commanding the Go-Around | Flight Safety Australia breaks down the missed approach procedure and discusses common errors and aircraft behaviour.

About this report

Decisions regarding whether to conduct an investigation, and the scope of an investigation, are based on many factors, including the level of safety benefit likely to be obtained from an investigation. For this occurrence, no investigation has been conducted and the ATSB did not verify the accuracy of the information. A brief description has been written using information supplied in the notification and any follow-up information in order to produce a short summary report and allow for greater industry awareness of potential safety issues and possible safety actions.

Occurrence summary

Mode of transport Aviation
Occurrence ID AB-2022-010
Occurrence date 22/08/2022
Location Warnervale
State New South Wales
Occurrence class Accident
Aviation occurrence category Collision with terrain
Highest injury level None
Brief release date 21/11/2022

Aircraft details

Manufacturer Cessna Aircraft Company
Model 172N
Sector Piston
Operation type Part 91 General operating and flight rules
Departure point Warnervale, New South Wales
Destination Warnervale, New South Wales
Damage Substantial

Collision with terrain involving Robinson R44, VH-OCL, 8.1 km north-north-west of Kumarina Roadhouse Airport, Western Australia, on 3 November 2022

Final report

Executive summary

What happened

On 3 November 2022, a Robinson Helicopter Company R44 Raven I helicopter, registered VH‑OCL was departing a cultural heritage site in the Collier Ranges, Western Australia, with 1‑pilot and 3 passengers on board. During the take-off, just above treetop height and at a speed of about 27 kt, the pilot experienced a severe drop in the helicopter’s performance and the low rotor RPM warning horn sounded. 

The pilot conducted the low rotor RPM recovery actions but was unable to arrest the descent. The helicopter collided with terrain and rolled onto its left side about 150–200 m from its take-off point. The pilot and 2 passengers received minor injuries. One passenger received serious injuries and the helicopter was substantially damaged.

What the ATSB found

The helicopter was operating at a high density altitude and although the pilot had expected to be near to, but below, the maximum gross weight, the helicopter was likely to have exceeded the maximum gross weight. This was a result of the pilot not obtaining actual passenger weights, instead using estimated figures. These figures were not provided directly by the passengers. 

The pilot had completed performance calculations prior to commencing the day’s flying, but they did not review or recalculate the helicopter’s performance using the actual conditions at the time of the accident flight.

Density altitude and weight are known factors which affect helicopter performance. In addition, the helicopter was operating from a relatively confined area which did not allow the pilot to maintain the recommended take-off profile. As there were no indications of an engine failure or malfunction, it is likely that the power required was more than the power available for the gross weight and conditions at the time. This was coincident with the pilot commencing the climb and transitioning out of ground effect. This likely led to rotor overpitching, where the rotor blade angle of attack is too high, creating so much drag that the available engine power is not sufficient to maintain the required rotor RPM.

The ATSB also identified that the flight should have been operated under the Part 133 air transport operations as it was a passenger carrying flight and not an aerial work operation. The operator was only authorised for aerial work operations.

What has been done as a result

The operator immediately paused all operations to undertake debriefing and discussions on the incident with all company pilots. They also engaged an independent auditor to review their operations.

Prior to commencing their following year’s operations, the operator conducted induction and familiarisation training, which included an independent examiner to conduct proficiency checks and flight reviews for all pilots to ensure competency on all operations and emergency procedures. Further, the operator reported that passenger carrying operations would require Head of operations clearance to proceed.

Safety message

Helicopter pilots should remain cognisant of the importance of accurate figures when calculating weight and balance and expected performance, especially when operating at full capacity and near the maximum gross weight. This, combined with local conditions including high density altitudes, affects helicopter performance and can result in reduced safety margins. This is critical for confined area operations where the physical characteristics of the landing site may limit the options available to the pilot in the event of an unanticipated loss of performance during critical phases of flight, such as the subsequent take-off. 

Pilots should review their plans often and when necessary, amend those plans, including by reducing passenger numbers, to ensure that their proposed operations can be conducted safely.

The investigation

Decisions regarding the scope of an investigation are based on many factors, including the level of safety benefit likely to be obtained from an investigation and the associated resources required. For this occurrence, a limited-scope investigation was conducted in order to produce a short investigation report, and allow for greater industry awareness of findings that affect safety and potential learning opportunities.

The occurrence

On 3 November 2022, a Robinson Helicopter Company R44 Raven I helicopter, registered VH‑OCL was operated by C.A. Helicopters from an airfield at Abra mine camp (Abra) to transport a survey team of 7 people to a cultural heritage site in the Collier Ranges, Western Australia (Figure 1). Commencing at about 0730 local time, the pilot transported 3 passengers at a time to a small clearing near the cultural site, which was about a 40 minute flight. The last flight with the final team member arrived at about 1300, after which the whole group remained at the site for lunch. 

Figure 1: Accident site location

Figure 1: Accident site location

Source: Google Earth, annotated by the ATSB

At about 1340 the helicopter lifted from the site with the pilot and 3 passengers on board for the first return flight to Abra. After lift-off, the pilot was satisfied with the helicopter’s performance in the hover and continued the take-off in a north-easterly direction, towards a nearby gap in the tree line that was about 10 ft high and at least one helicopter’s length away from the take-off point. The pilot reported there was a short level segment before the climb commenced, and that just above the treetop height, at a speed of about 27 kt, the pilot experienced a ‘severe’ drop in the helicopter’s performance and the low rotor RPM warning horn sounded. The pilot did not recall any abnormal indications prior to the warning horn.

The pilot reported lowering the collective[1] and attempting to increase airspeed and rotor RPM, which initially extinguished the low rotor RPM horn for a brief time before the horn reactivated. They continued the recovery actions but realised that the rotor RPM had decayed beyond recovery. At that point, the helicopter was over rough, rocky ground in a gorge and the pilot flew the helicopter towards some trees in an attempt to cushion the emergency landing.

The pilot was not able to arrest the descent and the helicopter collided with terrain and rolled onto its left side (Figure 2) about 150–200 m from its take-off point. The pilot received minor injuries but was able to exit the helicopter and assist the 2 rear seat passengers’ exit. The 2 rear seat passengers received minor injuries. The passenger in the front left seat was seriously injured and not able to exit the helicopter unassisted. The remaining 4 survey team members arrived at the helicopter and assisted the pilot to retrieve the trapped passenger. The helicopter was substantially damaged.

Figure 2: VH-OCL

Figure 2: VH-OCL

The helicopter approached the gorge from the left of the picture prior to the collision with terrain. Source: Operator, annotated by the ATSB

Context

Pilot information

The pilot held a Commercial Pilot Licence (Helicopter) and a Class 1 Aviation Medical Certificate, valid until February 2023 with a requirement to wear distance vision correction while flying. Their last flight review was in an R44 in February 2021, and they had completed a proficiency check with the operator in an R22 in April 2022. 

At the time of the accident the pilot had accumulated 1,824 hours aeronautical experience, of which 66.7 hours were on the R44 type helicopter, the remaining hours were on the R22. With the exception of the positioning flight the day prior and the flights on the morning of the accident, the pilot had not flown an R44 since March 2022 (about 8 months prior).

The pilot reported they had 3 days off duty in the previous 4 days and felt well rested on the day of the accident. The pilot started work at 0700 and had flown 7 flights (approximately 3 hours 30 minutes in total) to transport the survey team and refuelling. The pilot reported that after completion of the 7 flights they were not feeling any effects of fatigue.

Aircraft information

VH-OCL was a 4-seat Robinson Helicopter Company R44 Raven I helicopter, serial number 2027, powered by a Textron Lycoming O-540-F1B5 6-cylinder piston engine. It was manufactured in 2009 and registered in Australia the same year. The helicopter was maintained in accordance with the manufacturer’s maintenance schedule, which required a periodic inspection every 100 hours or 12 months, whichever came first. The last periodic inspection had been completed on 23 October 2022 with the current maintenance release issued at that time. The helicopter had accrued about 5 hours since the periodic inspection and about 2,860 hours total time in service at the time of the accident. There were no outstanding defects noted in the maintenance release. 

The helicopter was being operated with both forward doors removed at the time of the accident, as permitted by the R44 pilot’s operating handbook.

Meteorological conditions

The accident site and take-off point elevation was about 2,170 ft above mean sea level. Bureau of Meteorology (BOM) analysis concluded that winds in the area were likely to have been light, possibly moderate, and south-east to north-easterly. There were no significant weather phenomena forecasted or reported. However, the BOM analysis concluded that it was possible for moderate turbulence with thermals or dust devils to develop. At around the time of the accident, Newman Airport (approximately 145 km NNE of the accident site) recorded a temperature of 30 °C and south easterly winds at 8 kt. Degrussa Airport (approximately 105 km SSE of the accident site) recorded 29 °C with easterly winds at 5 kt.

The pilot said they had reviewed the weather via the BOM website prior to commencing the day’s flying and did not have any concerns with the forecasted weather. They recalled that temperatures were cooler during their first two departures from the survey site that morning, which they estimated were in the mid-twenties. At the time of the accident, the pilot recalled that the winds were easterly with a temperature of about 29 °C. 

Using the forecast area QNH[2] of 1017 hPa, the ATSB determined the helicopter was operating at a pressure altitude of 2,050 ft and a density altitude of 4,210 ft.

Weight and balance

Prior to the accident flight, the pilot determined that their heaviest take-off weight would be 2,378 lb (1,078.6 kg), which was 22 lb (10 kg) under the maximum take-off weight for the R44 of 2,400 lb (1,088.6 kg). This included the pilot, 3 passengers and a maximum of 90 L of fuel which the pilot calculated was sufficient to fly one way with the required reserve fuel.[3] 

The company operations manual required actual weights to be used in determining weight and balance. By weighing all occupants, equipment and baggage accurate weights could be used to determine performance. On the day of the accident, estimated weights of all the passengers provided by one of the survey team members was used by the pilot, with an additional total allowance of 22 lb (10 kg), per person for any personal items. These estimates were not directly obtained from each of the passengers, but rather derived by a description of each passenger by a survey team member and then conservatively adjusted by the pilot. The pilot recalled that their worst case weight and balance scenario would allow any combination of passengers that would be carried that day to remain within weight and balance limits. 

While not able to recall the exact combination of passengers for the flights to the site, the pilot was certain that they had flown a combination of passengers that represented their planned worst case scenario. ATSB interview with the survey team member who provided the weights identified that the passengers on the accident flight had not flown together on the earlier flights.

The pilot believed that the survey team was required to be at the site as soon as possible and therefore maximised the passenger loads to reduce the number of flights to the site. For the flights returning the passengers, the pilot considered reducing the passenger load was not necessary believing that their initial plan was still valid. The pilot stated that for the accident flight, they had less than their planned maximum 90 L of fuel and also removed unnecessary baggage from the helicopter just prior to departure (see Helicopter performance below).  

Table 1 shows the calculations for the pilot’s estimated take-off weight of 2,378 lb (1,078.6 kg) in column 2. This calculation used 3 of the estimated passenger weights assessed by the pilot as the worst-case scenario. The ATSB obtained passenger weight estimates directly from each of the passengers, and calculated the gross weight for the accident flight, which are in column 3 of Table 1. Noting the possible inaccuracies from the passengers estimating their own weights, the ATSB calculated that the helicopter’s take-off weight was likely about 2,467.2 lb (1,119 kg), which was about 67.2 lb (30 kg) above the helicopter’s maximum take-off weight. 

Table 1: Comparative take-off weight figures (lb) 

ItemPilot’s calculated take-off weight for the dayATSB calculated take-off weight on the accident flight
Basic empty weight

1,471.4

1,471.4

Remove forward right door

-7.5

-7.5

Remove forward left door

-7.5

-7.5

Remove aft right door

-

-

Remove aft left door

-

-

Remove cyclic

-0.6

-0.6

Remove collective

-0.8

-0.8

Remove pedals (both)

-0.8

-0.8

Pilot (forward right seat)

231.4

231.4

Left forward passenger

143.3

160.6

Aft right passenger

165.3

264.0

Aft left passenger

220.4

215.6

Baggage under forward right seat

5.5

-

Baggage under forward left seat

5.5

-

Baggage under aft right seat

-

-

Baggage under aft left seat

11

-

Zero usable fuel weight

2,236.6

2,325.8

Usable main fuel

91.0

91.0

Usable aux fuel

50.4

50.4

Take-off gross weight

(1,078.6 kg) 2,378.0

(1,119.1 kg) 2,467.2

Maximum gross weight

2,400.0

2,400.0

Margin at take-off

(+10.0 kg) +22.0

(-30.5 kg) -67.2

The Civil Aviation Safety Regulations (CASR) Part 91[4] plain English guide explains loading of aircraft required in subpart 91.805:

At all times you must ensure that the aircraft is loaded and operated within its weight and balance limits.

The probability of overloading in small aircraft with less than 7 seats is high if standard passenger weights[5] are used. Therefore, it is recommended to use actual passenger weights.

Helicopter performance

Prior to the first flight of the day, the pilot checked the helicopter’s expected performance utilising the charts in the R44 Pilot’s operating handbook (POH). The charts indicated that they had sufficient performance for a hover in ground effect (IGE) but not for a hover out of ground effect (OGE).[6] The pilot reported that they did not consider this to be an issue because they did not plan to use OGE hover performance. Although the pilot did not have an exact location for the landing area at the heritage site, they recalled using either Abra or Kumarina airfields to determine performance, however the pilot could not recall which. 

The pilot did not believe the lack of OGE performance would prevent the day’s flying from going ahead. They understood that they would not be able to conduct any ‘high power high performance’ techniques, and therefore OGE vertical manoeuvres would not be possible.

The ATSB calculated that the helicopter could hover IGE up to its maximum take-off weight at a temperature of 29 °C and a pressure altitude of 2,050 ft. However, the performance charts indicated that the helicopter would not be able to hover OGE (Figure 3). At the take‑off weight estimated by the pilot of 2,378 lb (1,079 kg), the maximum temperature for an OGE hover was calculated at 17 °C. At 29 °C, the maximum hover weight to conduct an OGE hover was 2,315 lb (1,052 kg). 

The POH included a caution about performance data as follows:

Performance data presented in this section was obtained under ideal conditions. Performance under other conditions may be substantially less.

Figure 3: R44 out of ground effect hover ceiling

Figure 3: R44 out of ground effect hover ceiling

The OGE hover ceiling vs. gross weight chart is overlayed with red lines representing the pressure altitude of 2,050 ft and planned worst case gross weight of 2,378 lb, intersecting at a temperature of approximately 17 °C. Note: as the ATSB estimated weight of the accident flight was above the maximum gross take-off weight, it is not represented on the chart. Source: Robinson Helicopter Company, annotated by the ATSB

The pilot reported that on the first arrival at the survey site that morning, they flew a couple of circuits of the area to locate a suitable landing site. The landing site selected was based on the need to be close to the survey site for the passengers and suitability due to surrounding trees. The pilot reported conducting a power check before landing at the site and recalled that the helicopter achieved the maximum power for the temperature (25 °C) and altitude conditions. They landed in the clearing on each occasion without experiencing any performance issues.

The POH provided the recommended take-off profile for the R44 helicopter, which starts with the helicopter accelerating forward from an IGE hover (2 ft skid height) to achieve an exit gate of 50 kt at 25 ft above ground level. While this profile was achievable at the Abra mine camp, it was not achievable at the landing site due to trees about 10 ft high and 1 helicopter’s length from the lift-off point. This required a steeper take-off profile but was considered by the pilot to be the most ideal direction, as it was into wind and there were higher trees and rising terrain in the other directions. The pilot also reported that the terrain was downhill in the take-off direction and descended into a gorge after the tree line, which may have increased the height above ground after the helicopter passed the tree line.

While the morning flights departed from the landing site without passengers, the afternoon return flights were planned to depart with a full load of passengers. However, no performance calculations were conducted for the afternoon return flights. Prior to the accident flight departure, 2 of the passengers recalled the pilot discussing that it would be harder for the helicopter with the increased temperature at the time of departure. 

The pilot reported that they believed they would be within the weight limit but realised the take-off would require more power than the previous departures from the site in the morning and consequently they removed excess items from the helicopter to minimise the take-off weight.

The pilot reported that after engine start, they performed the ignition check and operational check of the governor with no observed faults. After lift-off, the pilot noted the hover power margin IGE was about 3–4 inches manifold pressure below the published maximum power for the temperature (29 °C) but could not recall the actual setting. There was no indication that the take-off could not continue. Prior to the low rotor RPM warning, the pilot did not recall any abnormal engine indications.

FAA Helicopter flying handbook

The US Federal Aviation Administration (FAA) Helicopter flying handbook explains: 

A pilot’s ability to predict the performance of a helicopter is extremely important. It helps to determine how much weight the helicopter can carry before takeoff, if the helicopter can safely hover at a specific altitude and temperature, the distance required to climb above obstacles, and what the maximum climb rate will be.

A helicopter’s performance is dependent on the power output of the engine and the lift produced by the rotors, whether it is the main rotor(s) or tail rotor. Any factor that affects engine and rotor efficiency affects performance. The three major factors that affect performance are density altitude, weight, and wind.

As the air temperature increases, the density altitude increases, which reduces the power produced by the engine. As the helicopter weight increases, more rotor thrust is required, which demands more power from the engine to maintain rotor speed. Wind affects the aerodynamic performance of the main and tail rotors, and depending on the direction and strength it can either reduce or increase the power required for take-off (flying into wind reduces power required).

Civil Aviation Safety Authority advisory circular

Civil Aviation Safety Authority (CASA) initially released advisory circular 91-29 (AC 91-29): Guidelines for helicopters – suitable places to take-off and land, in October 2021. While the AC 91-29 definitions did not include ‘confined area’, section 11.1.1 provided the following description:

An unprepared landing site that has obstructions that require a steeper than normal approach, where the manoeuvring space in the ground cushion is limited, or whenever obstructions force a steeper than normal climb-out angle is often defined as ‘Confined Area’.

Section 8.1.3 and 8.1.4 provided the following information about take-off and landing from a confined area:

Before committing to a take-off or landing, particularly in a confined area, a power check to determine excess power should be conducted. This can be achieved by noting the power required to hover IGE. Confirm the maximum allowable power to be used for the ambient conditions from the placard or AFM [aircraft flight manual]. Slowly start a vertical climb until the maximum power is achieved. Note the corresponding MAP [manifold pressure] or torque reading. The difference represents the power margin available and indicates what type of take-off will be possible, i.e., cushion-creep or towering.

…a pilot should always plan an OGE hover when landing in an area that is uncertain or unverified.

Operations manual

The company operations manual did not include a definition for a confined area or prescribe when OGE should be planned and what engine performance margins were required for confined area operations. However, the manual did provide pilot responsibilities for the use of helicopter landing sites under section 2.4.4:

Before electing to use an area as a landing site, the pilot in command shall take all reasonable steps to ensure that:

1. For the intended operation, having regard to all the circumstances of the proposed landing or take-off including the prevailing weather conditions, the helicopter can land or take-off in safety;

2. The characteristics of the helicopter and the operating technique employed will permit safe operations under the ambient meteorological conditions;

Further information was under section 6.4.8.3 Landing sites detailed:

Power Available - pilots to ensure that there is sufficient power available at all times to safely approach and exit any chosen landing site. Temperature of the day and altitude will degrade the performance of the helicopter. Approach and departure paths, vertical and horizontal obstacle clearance must be carefully evaluated with regard to power available.

Robinson Helicopter Company Flight training guide

The Robinson Helicopter Company provided a 2019 Flight training guide on their website, which provided a training syllabus for R22, R44 and R66 helicopters. It included a section entitled R44 Maneuver guide that provided the techniques for the various manoeuvres flown in the training syllabus, which included Hover out-of-ground Effect (OGE), and Maximum performance takeoff and climb

In the hover OGE section, the minimum power margin required from an IGE hover before attempting the manoeuvre was given as 2 inches manifold pressure below the maximum take-off power or full throttle position. The hover OGE section also recommended the ‘minimum OGE hover altitude for training is 50 feet.’ 

The maximum performance take-off and climb technique, which is used to simulate clearing an obstruction during take-off, was described as follows:

While on the ground at a reduced RPM, check the manifold pressure limit chart to determine the maximum takeoff power. Clear the aircraft left, right and overhead, then complete a before takeoff check (RPM 102%, Warning Lights, Instruments, and Carb Heat). Select a reference point(s) along the takeoff path to maintain ground track.

Begin the takeoff slowly by getting the helicopter light on the skids. Pause and neutralize all aircraft movement. Slowly increase the collective and position the cyclic so as to break ground and maintain a 40 KT attitude (approximately the same attitude as when the helicopter is light on the skids). Continue to slowly increase the collective until the maximum takeoff power is reached. This large collective movement will require a substantial increase in left pedal to maintain heading. The governor will maintain the RPM.

At 50 feet of altitude, slowly lower the nose to a normal 60 KT climb attitude. As the airspeed passes 55 KTS, reduce the collective to normal climb power.

Low rotor RPM recovery

Overpitching can occur when the rotor blade angle of attack[7] is too high, creating so much drag that the available engine power cannot maintain the required rotor RPM. According to the FAA Helicopter flying handbook, overpitching is where the pilot demands more power than the engine is able to provide, normally as a result of pulling up too much on the collective. This can occur at higher density altitudes where the engine is already producing its maximum power and the pilot raises the collective. The increased angle of attack of the rotor blades will require more engine power, but as the engine is already producing its maximum, the rotor RPM will decrease. 

The operational range of rotor RPM for the R44 is 90–108% with the rotor RPM normally operating at 101–102%. An aural (warning horn) and visual alert will be triggered once the rotor RPM drops below 97%. The pilot could not recall any RPM figures during the accident.

The R44 POH procedure for restoring RPM after a low rotor RPM warning states:

To restore RPM, lower collective, roll on throttle and, in forward flight, apply aft cyclic. 

Robinson Helicopter Company issued safety notice SN-10 reinforced this procedure, stating:

No matter what causes the low rotor RPM, the pilot must first roll on throttle and lower the collective simultaneously to recover RPM before investigating the problem. It must be a conditioned reflex. In forward flight, applying aft cyclic to bleed off airspeed will also help recover lost RPM.

During the first interview, the pilot described immediately lowering the collective and then attempting to increase airspeed to fly out of the situation. Later in that interview they added that they did roll on throttle while lowering the collective. The pilot reported that the low RPM horn stopped for a brief time then came on again. 

In a follow up interview, the pilot explained that they did perform the standard recovery of lowering the collective and rolling on throttle and that the horn stopped. The pilot reported that they then applied forward cyclic to increase airspeed and the low RPM horn sounded again. The pilot then repeated the recovery actions until realising that recovery was not possible. 

In response to the draft report, the pilot clarified that when conducting the low rotor RPM recovery technique, the actions of lowering the collective and rolling on throttle were taught and drilled as simultaneous actions, and that while they only stated lowering the collective, they would have carried out both actions together. The pilot also reported that aft cyclic was not applied in an attempt to maintain speed and retain translational lift.

Passenger carriage under CASR Part 138

The operator held a Civil Aviation Safety Regulation 1998 (CASR) Part 138 (aerial work operations) Air Operator’s Certificate (AOC). The company operations manual indicated that they were not authorised for air transport operations and that when carrying out aerial work operations, only aerial work passengers[8] and task specialists[9] may be carried. 

Part 138 aerial work operations generally undertake higher risk activities such as dispensing operations (dropping or releasing any substance or object from the aircraft), external load operations (carrying or towing an object outside the aircraft) or task specialist operations (such as low-level aerial survey, inspection or stock mustering). As such, only aerial work passengers or task specialists may be carried as they are exposed to and accept a higher level of risk during an operational task.

In this case, passengers were being transported from the mine camp to the cultural site, and no aerial work activities as defined in CASR Part 138 were being undertaken. Surveillance undertaken by CASA following the accident determined that the operator had mistakenly believed the transport of the passengers to conduct a survey of the cultural site after deboarding the helicopter to fall within their Part 138 authorisation. CASA stated that the passengers should have been classified as air transport passengers and that the flight should have been conducted under a CASR Part 133 (Australian air transport operations rotorcraft) AOC. CASA issued a safety finding to the operator.

CASR Part 133 governs passenger air transport operations in rotorcraft and provides a higher standard of safety for the carriage of passengers. As the operator did not hold a CASR Part 133 AOC, it was not subject to the standards of CASR Part 133, nor had they been assessed for suitability to conduct Part 133 air transport operations by CASA. 

Safety analysis

Weight and balance

The pilot used estimated passenger weights based on their physical description rather than weighing them or asking the passengers to each provide their own weight. This approach was very likely to produce an incorrect gross weight calculation of the helicopter. The ATSB analysis found that the take-off weight for the accident flight was likely about 30 kg more than the pilot had calculated. This was above the out of ground effect (OGE) hover performance weight and the maximum gross weight for the helicopter.

Due to the helicopter having exceeded its maximum gross weight, there was no assurance that it could achieve the required take-off performance in accordance with the R44 Pilot operating handbook. Operations above maximum gross weight will negate the safety margins that are available to minimise the risk of performance-limited conditions during critical phases of flight. 

Helicopter performance

The pilot believed that not having OGE performance would prevent them from attempting high power, high performance take-offs and landings. As the landing site was not previously known to the pilot, they could not be sure if the helicopter would require OGE performance at the site. CASA AC 91-29 advised pilots to always plan to hover OGE for unverified or uncertain landing areas.

The landing area selected was confined, with a tree line of about 10 ft high obstructing the most into wind take-off direction. The pilot successfully departed twice from the site that morning with lower temperatures and at significantly reduced weights (no passengers). The accident flight was the first departure from the site with a full passenger load and occurred later in the day with a higher outside air temperature. The pilot was aware that the helicopter was heavy, and that the helicopter’s performance may be limited as a result. Although removing unnecessary items from helicopter, this did not significantly reduce weight and therefore was not sufficient to markedly improve helicopter performance. 

The pilot did not follow the Robinson Helicopter Company (RHC) guidance for clearing an obstruction during take-off. The pilot assessed the negligible OGE performance and did not want to conduct high power/high performance manoeuvres. The RHC maximum performance take-off procedure calls for applying maximum power, climbing vertically and achieving obstacle clearance height prior to commencing forward flight. This would have given the pilot an accurate assessment of the power available at the treetop height. If maximum power could not be achieved at a height sufficient to clear the trees, the pilot would then be able to land immediately and reassess their planned departure. 

The pilot commenced a normal take-off, but with a significantly reduced time IGE prior to commencing a climb above the treetops. The pilot did not report any abnormal engine indications and the ATSB did not consider that an engine failure or malfunction had occurred. However, due to the heavy weight and high density altitude, it is likely that the power required was in excess of the power available and helicopter blade overpitching developed.

The pilot initially did not mention increasing the throttle when attempting to recover from the low rotor RPM, later clarifying that they had simultaneously lowered the collective and rolled on throttle. They reported they had attempted to increase airspeed (which requires forward cyclic) and that aft cyclic would slow the aircraft, causing a loss of translational lift. This was not in accordance with the POH which states ‘lower collective, roll throttle on and, in forward flight, apply aft cyclic.’ 

The ATSB found that there was insufficient evidence to ascertain the effect of the emergency technique, however not applying the correct recovery technique for low rotor RPM, may have inhibited the recovery. 

Given the low height, low airspeed and low rotor rpm, the helicopter did not have sufficient energy for the pilot to arrest the descent to avoid a collision with terrain.

Reviewing and amending the helicopter weight and balance and the required performance was especially important given the confined area that the helicopter had landed in. However, the pilot did not review or recalculate the weight and balance, nor did they review predicted helicopter performance for the actual conditions at the time of the accident flight to confirm if their initial plan remained valid.

The overweight helicopter condition, combined with the confined take-off area and high density altitude, required more power than was available to safely conduct the take-off. The pilot’s assumptions about helicopter performance could not be expected to be correct. 

Passenger carriage under CASR Part 138

The Civil Aviation Safety Regulations 1998 (CASR) specify the requirements which an operator must be assessed against by the Civil Aviation Safety Authority (CASA) in order to conduct their approved operations. Given the wide variety of aviation activities, there are numerous CASR parts to govern particular operations and compliance; compliance with one part does not ensure compliance with others.

CASR Part 133 regulations are generally accepted as providing higher levels of assurance that the risks to passengers have been reduced to a reasonably acceptable level. This is in contrast to CASR Part 138 operations which may involve higher risk operations and acceptance of that risk by the crew and aerial work passengers or task specialists engaged in the aerial work task.

As there was no aerial work operation being conducted the passengers should have been classed as CASR Part 133 air transport passengers. CASA viewed this as a genuine mistake by the operator, who believed the tasking they were undertaking to be a survey operations flight. 

The operator was not authorised under CASR Part 133 and had not been assessed against the higher regulatory requirements. This resulted in reduced safety assurance that the risks to the passengers had been reduced to an acceptable level of safety under Part 133.

While CASR Part 133 included more prescriptive requirements for the calculation of weight and balance and take-off performance, CASR Part 138 required similar outcomes relating to helicopter operations within the manufacturer’s weight and balance limits and performance calculations to ensure sufficient safety for the proposed take-off considering the ambient conditions. Elements of these were reflected in the company operations manual, however non-compliance with these procedures under CASR Part 138 suggests the same outcome could have occurred under Part 133. Therefore, the ATSB considered that the operations under CASR Part 138 instead of Part 133 did not contribute to the accident outcome.

Findings

ATSB investigation report findings focus on safety factors (that is, events and conditions that increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’ (that is, factors that did not meet the definition of a contributing factor for this occurrence but were still considered important to include in the report for the purpose of increasing awareness and enhancing safety). In addition ‘other findings’ may be included to provide important information about topics other than safety factors. 

These findings should not be read as apportioning blame or liability to any particular organisation or individual.

From the evidence available, the following findings are made with respect to the collision with terrain involving Robinson R44, registered VH-OCL, 8.1 km north-north-west of Kumarina Roadhouse Airport, Western Australia on 3 November 2022. 

Contributing factors

  • The pilot did not calculate the weight and balance for the accident flight, instead relying upon a worst case, heaviest load scenario which used estimated rather than actual passenger weights. As a result, it was likely that the helicopter was in excess of its maximum gross weight at take-off.
  • Prior to take-off, the helicopter performance was not re-evaluated using the actual conditions. The manufacturer's recommended normal take-off profile was not able to be flown due to obstacles and the manufacturer's guidance for a maximum performance take-off and climb was not followed. This increased the risk of insufficient performance for take-off.
  • During take-off, the helicopter rotor RPM began to decay, triggering the low RPM warning. The pilot was not able to recover the rotor RPM and attempted an emergency landing.
  • The low rotor RPM during take-off was likely to be the result of an overpitching situation, where the power required was more than the power available. This was due to the heavy take-off weight, high density altitude, and steep take-off profile.
  • While attempting an emergency landing, the pilot was not able to arrest the rate of descent resulting in a collision with terrain, injuring all 4 people on board.

Other factors that increased risk

  • The operator believed that the passengers were aerial work passengers in accordance with their Part 138 Air Operator's Certificate. However, the passengers were not involved with any aerial work purpose, nor was an aerial work purpose being conducted. The passengers should have been classified as air transport passengers under Part 133, for which the operator was not authorised. This resulted in a lower level of safety assurance for the flights.

Safety actions

Whether or not the ATSB identifies safety issues in the course of an investigation, relevant organisations may proactively initiate safety action in order to reduce their safety risk. The ATSB has been advised of the following proactive safety action in response to this occurrence.

Safety action by C.A. Helicopters

The operator immediately paused all operations to undertake debriefing and discussions on the incident with all company pilots. They also engaged an independent auditor to review their operations.

Prior to commencing their following year’s operations, the operator conducted induction and familiarisation training, which included an independent examiner to conduct proficiency checks and flight reviews for all pilots to ensure competency on all operations and emergency procedures. Further, the operator reported that passenger carrying operations would require Head of operations clearance to proceed.

Sources and submissions

Sources of information

The sources of information during the investigation included the:

  • pilot of the accident flight
  • operator and the chief pilot of C.A. Helicopters
  • Civil Aviation Safety Authority
  • Bureau of Meteorology
  • accident witnesses and passengers.

References

Civil Aviation Safety Authority. (2019). Civil Aviation Safety Regulations 1998 – Part 91 (General operating and flight rules). Commonwealth of Australia

Civil Aviation Safety Authority. (2023). CASR Part 91 Plain English guide.

Civil Aviation Safety Authority. CASA multi-part advisory circular AC 121-05, AC 133-04 and AC 135-08 Version 1.1 Passenger, crew and baggage weights

Federal Aviation Administration. (2019). Helicopter flying handbook. U.S Department of Transportation.

Robinson Helicopter Company. (2021). R44 Pilot’s Operating Handbook. Robinson Helicopter Company.

Robinson Helicopter Company. (2020). Flight Training Guide.

Submissions

Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. That section allows a person receiving a draft report to make submissions to the ATSB about the draft report. 

A draft of this report was provided to the following directly involved parties:

  • pilot of the accident flight
  • operator and the chief pilot of C.A. Helicopters
  • Civil Aviation Safety Authority

Submissions were received from the:

  • pilot of the accident flight
  • operator and the chief pilot of C.A. Helicopters
  • Civil Aviation Safety Authority. 

The submissions were reviewed and, where considered appropriate, the text of the report was amended accordingly.

Purpose of safety investigations

The objective of a safety investigation is to enhance transport safety. This is done through: 

  • identifying safety issues and facilitating safety action to address those issues
  • providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.

It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.

Terminology

An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.

Publishing information

Released in accordance with section 25 of the Transport Safety Investigation Act 2003

Published by: Australian Transport Safety Bureau

© Commonwealth of Australia 2024

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Copyright in material obtained from other agencies, private individuals or organisations, belongs to those agencies, individuals or organisations. Where you wish to use their material, you will need to contact them directly.

[1]     Collective: a primary helicopter flight control that simultaneously affects the pitch of all blades of a lifting rotor. Collective input is the main control for vertical velocity.

[2]     QNH: the altimeter barometric pressure subscale setting used to indicate the height above mean seal level.

[3]     The pilot had arranged for fuel drums to be prepositioned at both Abra mine camp and Kumarina Roadhouse Airport, allowing them to refuel when necessary.

[4]     CASR Part 91 General operating and Flight Rules Subpart 91.J Weight and Balance

[5]     Part 121 Manual of Standards sets out the standard passenger weights for use in Australian Air Transport Operations—Larger Aeroplanes. The weights are based on gender and age of each passenger carried on an aircraft with a seat capacity of 7 seats or more.

[6]     When hovering within about one rotor diameter of the ground, the performance of the main rotor is affected by ground effect. A helicopter hovering in-ground-effect (IGE) requires less engine power to hover than a helicopter hovering out‑of-ground-effect (OGE). That is, when hovering close to the ground, the air being drawn down through the rotor collects under the helicopter and provides a ‘cushion’ of air, requiring slightly less power than would otherwise be required.

[7]     Angle of attack (AoA) is the angle the rotor blade and the resultant relative wind as the rotor blade rotates.

[8]     An aerial work passenger is a person who is closely associated with the aerial work operation and not present in the aircraft for convenience or enjoyment.

[9]     A task specialist is a crew member (but not a flight crew or air crew member) who undertakes a specialist function for the flight relating to the aerial work operation.

Occurrence summary

Investigation number AO-2022-053
Occurrence date 03/11/2022
Location 8.1 km north-north-west of Kumarina Roadhouse Airport
State Western Australia
Report release date 21/08/2024
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Serious

Aircraft details

Manufacturer Robinson Helicopter Co
Model R44
Registration VH-OCL
Serial number 2027
Aircraft operator C.A. HELICOPTERS PTY LTD
Sector Helicopter
Departure point Heritage survey site 4.2 NM NW of Kumarina Roadhouse
Destination ABRA mine, WA
Damage Substantial

In-flight fire and collision with terrain involving Mooney Aircraft Corporation M20J, VH-UDQ, near Luskintyre Airfield, New South Wales, on 17 October 2022

Final report

Executive summary

What happened

On 17 October 2022, at about 1345 local the pilot of a Mooney Aircraft Corporation M20J aircraft, registered VH-UDQ, departed Maitland Airport, NSW for a local flight. The pilot flew to Cessnock Airport, NSW and completed an orbit, then continued to Luskintyre airfield, NSW. When overhead Luskintyre airfield, the pilot broadcast their intent to track to Maitland Airport.

Witnesses near Luskintyre airfield reported observing the aircraft in what appeared to be descending to land. They further reported that smoke and flames were seen trailing the aircraft. At about 1359 VH-UDQ collided with terrain about 330 metres short of runway 30 with witnesses describing an explosion and accompanying fireball. 

The aircraft was destroyed by an intense post-impact fire. The pilot survived the collision but eventually succumbed to injuries sustained during the accident.

What the ATSB found

The ATSB determined that an O-ring seal fitted to the engine-driven fuel pump outlet fitting remained in service until it became age-affected and failed to provide an effective seal. The escaping fuel from the age-affected O-ring seal ignited and created an engine compartment fire. In response to the fire, the pilot initiated an emergency descent towards the runway but subsequently landed in a field resulting in the aircraft impacting trees. That led to a break-up of the aircraft and a severe post‑impact fire that consumed the aircraft. 

The ATSB also established that the aircraft had been recently refurbished. The refurbishment included repainting the aircraft and replacing interior furnishings with alternate materials. Neither the refurbishment activity nor details of the flammability assessment of the substituted materials, were recorded in the aircraft log books. The effect this refurbishment had on the in-flight fire, or the survivability of the pilot could not be determined.

What has been done as a result

In response to this accident, the Civil Aviation Safety Authority proposed to review Airworthiness Bulletins AWB 02-001 relating to on-condition maintenance, and AWB 85-004 regarding aircraft piston engine calendar time overhaul and most likely update them. The review would serve to highlight that ‘on-condition’ was not a ‘fit and forget’ approach to preventative maintenance. 

The ATSB has issued safety advisory notice SAN AO-2022-049-001 in conjunction with this investigation report. The SAN draws attention to the proactive replacement of O-ring seals fitted to engines and engine components, should inspection of aircraft records indicate they have been in service for a significant period.

Safety message

Piston engines, and the components necessary for their operation, installed in aircraft operating in the private or airwork category are permitted to remain in service beyond their recommended calendar time overhaul interval. As O-ring seals fitted to such engines are susceptible to deterioration due to age, being aware of their accumulated time-in-service may initiate replacement action before they fail. 

Maintaining an aircraft’s internal appearance may require the introduction of alternate materials when original products may no longer be available. Aircraft owners are encouraged to document aircraft refurbishment action in the aircraft logbook and to include details of materials if substituted, and their suitability for use in aircraft interiors. 

The investigation

Decisions regarding the scope of an investigation are based on many factors, including the level of safety benefit likely to be obtained from an investigation and the associated resources required. For this occurrence, a limited-scope investigation was conducted in order to produce a short investigation report, and allow for greater industry awareness of findings that affect safety and potential learning opportunities.

The occurrence

On 17 October 2022, at about 1345 the pilot of a Mooney Aircraft Corporation M20J aircraft, registered VH‑UDQ, departed Maitland Airport, NSW for a local flight. The aircraft travelled to the south-east before turning west towards Cessnock Airport. The pilot conducted an orbit of Cessnock Airport and by about 1353, was headed north-east towards Luskintyre airfield (Figure 1). At 1357:29, when about 2,150 ft above ground level (AGL)[1] during an orbit of Luskintyre airfield, the pilot made a broadcast on the common traffic advisory frequency[2] alerting other pilots in the area that they were overhead Luskintyre airfield and intending to track to join crosswind for runway 23[3] at Maitland Airport.

Figure 1: VH-UDQ Maitland to Luskintyre flight with inset showing flight path north of Sydney, NSW

Figure 1: VH-UDQ Maitland to Luskintyre flight with inset showing flight path north of Sydney, NSW

Source: Google and AvPlan flight data. Annotated by ATSB.

Witnesses reported observing a light aircraft near the airfield that appeared to be descending to land. As VH-UDQ descended towards a line of trees to the south of their position, one witness observed flames coming from the front of the aircraft. The other witnesses reported seeing the aircraft with smoke trailing behind. No distress or emergency calls from the pilot were recorded (Figure 2).

Figure 2: Orbit and descent towards Luskintyre airfield

Figure 2: Orbit and descent towards Luskintyre airfield

Source: Google and AvPlan flight data. Annotated by ATSB.

VH-UDQ continued its descent, and touched down in a grass field that was divided by a line of trees. At about 1359 VH-UDQ collided with the trees that were located about 330 metres short of runway 30 with witnesses describing an explosion and accompanying fireball. The collision with trees resulted in the break-up of the aircraft with the fuselage coming to rest about 70 m beyond the tree line. 

The witnesses proceeded to the scene and on arrival, they located the pilot lying in the field about 10 m away from the burning aircraft. The pilot advised the witnesses that the aircraft engine had caught fire and that they had suffered smoke inhalation. 

The aircraft was destroyed by an intense post-impact fire. Although the pilot survived the collision and escaped from the aircraft, the pilot sustained substantial burns. The pilot was taken to hospital but succumbed to these injuries about 10 weeks later. 

Context

Pilot information

The pilot held a Commercial Pilot Licence (Aeroplane) and a valid Class 1 aviation medical certificate. The pilot was issued with a private pilot licence in 1998 and a commercial pilot licence in 2008. The pilot, who was an associate of the aircraft owner, held the required ratings and endorsements for the flight. According to the last medical examination report in October 2021, the pilot reported that they had accumulated about 990 flying hours experience.

Aircraft information

General

VH-UDQ was a Mooney Aircraft Corporation M20J, manufactured in the United States in 1978 and assigned serial number 24-0588. The aircraft Log Book Statement for maintenance direction specified that the airframe was to be periodically inspected in accordance with Civil Aviation Safety Authority (CASA) Schedule 5 and the engine per AD/ENG/4 as amended. For special inspections and lifed component changes, the aircraft maintenance manual was to be consulted. 

Engine history

The aircraft was fitted with a 4-cylinder Lycoming engine, model IO‑360-A3B6D, serial number L‑22956-51A. Records show that the engine was last overhauled in May 1993 and had accumulated 1,806.3 hours, time-in-service since overhaul. At the time of the accident, the engine had been operating for 29.5 years since overhaul. 

The engine manufacturer recommended that the engine type was to be overhauled on accumulating 2,000 hours, time-in-service or every 12 years. Continued operation in service beyond 12 years was permitted provided the continuing airworthiness requirements of CASA AD/ENG/4 Amendment 11 for ‘on-condition’[4] operation was met. Additional maintenance related information is addressed in Airworthiness directives and airworthiness bulletins

This engine was installed in VH-UDQ in September 2021. The aircraft owner reported that the engine was replaced by the former owner prior to the sale of the aircraft. The engine had accumulated 27.4 hours since it was installed and the time of the accident. 

A piston engine condition report conducted at the 100‑hour inspection addressed the continuing airworthiness requirements did not identify any faults with the engine. The available aircraft records did not contain maintenance activity related to engine‑driven fuel pump replacement or repair.

Airframe information

At the last 100-hour periodic inspection on 14 September 2022, a maintenance release was issued, permitting day VFR operations and showed that the airframe had accumulated 19,128.3 hours, time-in-service.

Refurbishment

Prior to the 100-hour inspection, the aircraft had been refurbished by the current owner. The refurbishment included new external livery and replacement of interior furnishings. The interior refurbishment included re-covering of the seats with leather and the renewal of cabin and baggage compartment linings and floor panels. The owner confirmed that the backing material used for some of the cabin and baggage compartment linings were of carbon fibre construction. Details of the specific furnishings used in the aircraft were not recorded in the aircraft maintenance log books. 

Meteorological information

The Maitland weather observation recorded at 1400 was wind from 160º at 12 kt, greater than 10 km visibility, cloud bases broken at 3,500 ft and 7,900 ft above airfield elevation, temperature and dew point of 21º and 14º respectively, and QNH 1019 hPa with no rainfall recorded since 0900. The ten‑minute weather observations for Maitland recorded the wind direction from 165º at 11 kt with a maximum gust of 14 kt in the period 1350-1400.

Luskintyre airfield

Luskintyre airfield is located about 8 km to the north-west of Maitland Airport. The airfield consists of a grass runway 12/30[5] which is 760 m long. The airfield has an elevation of about 35 m above mean sea level and is surrounded by fenced pastures containing dwellings and occasional stands of trees lining boundary fences. 

Recorded data

Flight information sourced from AvPlan[6] indicated that at about 1358, VH-UDQ completed the orbit of Luskintyre airfield and commenced a descending turn to the right, reducing altitude from 1,863 ft AGL at 1358:02 to 1,597 ft at 1358:22. By 1358:32, VH-UDQ had begun a left turn and by 1358:42 was at 1,273 ft in an established turn and descending towards Luskintyre airfield. The final turn resulted in a tailwind component as the aircraft descended (Figure 3).

Figure 3: Aircraft flight - final turn towards Luskintyre airfield with time stamps 

Figure 3: Aircraft flight - final turn towards Luskintyre airfield with time stamps

Image description: Overhead view of flight path with displayed height referenced to the elevation of Luskintyre airfield.

Source: AvPlan and Google, annotated by ATSB

Analysis of the data when VH-UDQ was established in the final turn and approach to the tree line, indicated that the aircraft rate of descent peaked at 3,504 feet per minute. Prior to initial ground contact, when at 52 ft AGL, the rate of descent was 1,032 feet per minute and a ground speed of 108 kt was recorded (Table 1).

Table 1: Aircraft performance during descent towards Luskintyre airfield

Time (local)

Groundspeed (kt)

Altitude (ft - AGL)

Average rate of descent (ft/min)

1358:27

91

1,522

-

1358:42

94

1,273

996

1358:47

106

981

3,504

1358:57

124

551

2,580

1359:12

111

138

1,652

1359:17

108

52

1,032

 Source: ATSB 

Emergency procedures

The Mooney M20 pilot’s operating handbook (POH) advised pilots that in the event of an engine fire in‑flight, the emergency is to be treated in the following manner:

  • Fuel Selector Valve – OFF
  • Throttle and mixture – CLOSED and at IDLE CUTOFF
  • Cabin ventilation and heating controls – CLOSED
  • Landing gear – UP or DOWN, depending on terrain
  • Flaps – Extend as necessary

The POH noted that if the fire is not extinguished, pilots should attempt to increase the airflow over the engine by increasing the glide speed and to attempt a power off landing. They should not attempt to restart the engine.

For a power off landing associated with an engine failure, the POH advised pilots to secure the engine by moving the mixture control to the idle cut-off position and to switch the magnetos off. Wing flaps were to be set to the full down position and undercarriage selected as necessary. Prior to landing, the master switch was to be in the off position and the aircraft approach speed to be 71 kts indicated airspeed. 

Site and wreckage information

The initial ground contact points were tyre marks in a grass field ahead of a tree line that separated two grass fields and was located about 330 metres before the runway 30 threshold. The tyre marks began about 67 metres from the tree line and ended about 22 metres before the tree line, indicating that VH-UDQ had become airborne again before colliding with the trees in a near-level attitude. The collision with the closely spaced trees separated the wings from the fuselage and was followed by a progressive break-up of the rest of the aircraft. The resulting wreckage trail was spread over a distance of about 70 metres, on a heading of about 282 degrees (magnetic). Ignited fuel from the ruptured wing tanks created the initial fireball reported by witnesses and generated an intense post‑impact fire that consumed the cockpit and cabin area of the fuselage (Figure 4).

Figure 4: VH-UDQ wreckage trail and location of major items

Figure 4: VH-UDQ wreckage trail and location of major items

Source: ATSB

The complete aircraft was present at the accident site with all the flight control surfaces and major components accounted for. Examination of the aircraft control systems did not identify any defects that may have affected control of the aircraft. When examining the fuselage remains, the ATSB identified sections of carbon-fibre based products in the aircraft cabin and baggage compartment. 

The nose undercarriage was noted to be in the down and locked position however the left and right main undercarriages were found housed in the wheel wells. The main undercarriage actuation and locking mechanism was found to be broken and the damage attributed to the wings separating from the fuselage. 

The flap and tailplane trim actuators were retrieved from the accident site and details of their respective jack screw positions were provided to the aircraft manufacturer for comment. The aircraft manufacturer reported that in consideration of the position of the flap jack screw, the wing flaps were set in a slightly down position. The tailplane trim position could not be accurately determined. 

Assessment of ground slash marks created by propeller rotation indicated that the propeller was operating between 1,590 and 1,150 revolutions per minute.[7] The engine manufacturer reported that the propeller speed was above that expected for an engine to be windmilling. 

Due to the post-impact fire, the position prior to impact of cockpit switches and magneto selection, the fuel selector valve, the throttle and mixture controls, and the cabin ventilation and heating controls, could not be determined. 

Engine examination

A detailed engine examination was undertaken at the ATSB technical facilities in Canberra, ACT. The following observations were noted:

  • Evidence of scorching and soot residue on engine hoses and components, presented as a distinct flame path that commenced at the rear of the engine and progressed to the front (Figure 5).
  • The origin of the engine fire was localised to the area surrounding the engine-driven fuel pump.
  • Pressure testing of the engine fuel supply and distribution hoses did not reveal any fluid leak associated with a hose defect.
  • Pressure testing of the engine-driven, mechanical fuel pump detected fluid leakage at the base of the fuel outlet fitting of the pump. 

Figure 5: Underside of engine showing components and direction of flame travel

Figure 5: Underside of engine showing components and direction of flame travel

Source: ATSB

The fuel pump inlet and outlet fittings were removed to allow for examination of the O-ring seals installed between the fittings and the fuel pump body. Inspection of the outlet fitting seal revealed a deteriorated elastomer that had lost its pliability and its round, cross‑sectional shape. Further, the seal showed signs of permanent deformation and contained surface defects (Figure 6).

Figure 6: Fuel pump fittings and O-ring seals showing loss of natural shape and surface defects

Figure 6: Fuel pump fittings and O-ring seals showing loss of natural shape and surface defects

Source: ATSB

The inlet fitting seal exhibited similar in-service defects as the outlet fitting seal, however the deterioration had not progressed to failing to provide an effective seal. The examination indicated that fuel under pressure was leaking past the outlet fitting O-ring. 

Maintenance records and requirements

Responsibility of registered operators – conduct and recording of maintenance

Section 3 of the Civil Aviation Act 1988, describes maintenance as:

Any task required to ensure, or that could affect, the continuing airworthiness of an aircraft or aeronautical product, including one or a combination of overhaul, repair, inspection, replacement of an aeronautical product, modification or defect rectification.

The owner or if appointed, the registered operator is responsible for the airworthiness and maintenance control of the aircraft to ensure its safe operation. Provision for the recording and certification of maintenance that is carried out are contained in the aircraft logbooks.

Maintenance activity or modifications which may include repainting of exterior surfaces or internal furnishings renewal, may change the aircraft’s empty weight and its centre of gravity position. If the change varies by more than the specified amount detailed in the aircraft’s weight and balance record, or the effect of the change is unknown, the aircraft may need to be re-weighed to determine its new empty weight and centre of gravity position. Maintaining the accuracy of the aircraft’s weight and balance information is necessary to ensure that changes do not adversely impact the performance of the aircraft as published in the aircraft flight manual.

To ensure that aircraft type certification standards are maintained and occupant survivability in the case of fire is not further degraded, modifications that include changes to materials used in interior furnishings are subject to approval by an authorised entity. The approval process will likely involve testing of the materials to evaluate their flash or flame resistance. 

Airworthiness directives and airworthiness bulletins

An airworthiness directive (AD) is a document issued by the aircraft State of Design or CASA, if an unsafe condition exists in a kind of aircraft or aeronautical product. Registered operators are to comply with the requirements of an AD or an approved alternate means of compliance. CASA also issues Airworthiness Bulletins (AWBs) to inform the aviation public of essential information or make recommendations that are not considered mandatory.

Airworthiness directives – continuing airworthiness of aircraft and aeronautical products 

CASA airworthiness directive AD/ENG/4, Piston engine continuing airworthiness requirements, was first issued in March 1995. Amendment 11 became effective on 15 January 2009 and specified the piston engine continuing airworthiness requirements. It required that registered operators of aircraft operated in either the private or airwork categories, in addition to scheduled engine maintenance, conduct additional maintenance actions to confirm the serviceability of the engine. 

AD/ENG/04 also referenced CASA Airworthiness Bulletin AWB 85-004, Aircraft piston engine calendar time overhaul, that provided guidelines for additional inspections related to engine calendar time overhaul. The purpose of this AWB was specified as: 

This AWB provides guidelines for procedures to be followed to ensure continued airworthiness of the engines that have exceeded the calendar time overhaul limits specified by the manufacturer. These guidelines are in addition to the recommendations by the manufacturers relating to inspections for corrosion.

The AWB highlights corrosion and degradation of elastomers as factors contributing to engine deterioration associated with calendar time. The AWB recommended inspecting elastomer components such as engine mounts, hoses and other elastomer related items for deterioration, however O-ring seals fitted to engine components were not specifically mentioned. 

Airworthiness Bulletins

While airworthiness bulletins are for information only, they contain useful information concerned with the airworthiness of aircraft and aeronautical products. CASA recommends that all aircraft owners, and other key stakeholders involved in the operation or maintenance of aircraft, review AWBs for applicability and take any action they consider appropriate.

Airworthiness Bulletin AWB 02-1, On-condition maintenance, was issued on 27 November 2001, and provided information relating to ‘on-condition’ maintenance. 

‘On-condition’ maintenance means that the condition of the item is monitored continuously or at specified intervals. When its performance or physical appearance is observed to no longer meet an appropriate standard, the resultant action is the removal of the item before it fails in service. Items in the engine may remain in service longer than the manufacturer recommended time‑in‑service, provided they continue to meet desired physical conditions and performance standards. The AWB identified that ‘on-condition’ is not an opportunity to fit and forget until a failure occurs. The AWB further advised that the condition of an item may require appropriate judgement to determine that failure of the item will not occur prior to the next scheduled inspection.

CASA recommended that where applicable, certificate of registration holders utilise the philosophy of ‘on condition’ maintenance to detect the potential for failures of critical items or products, especially when the time-in-service is approaching the manufacturer’s recommended overhaul period.

Flammability resistance

CASA (2011) AWB 25-016 Cabin interior and cargo compartment flammability provided guidance regarding flammability requirements for aircraft material and advised that when repairing or replacing interior material in an existing aircraft, the applicable flammability requirements are to be understood, and compliance with, is shown. 

Factors to consider are the minimum flammability requirements for the aircraft, which is dependent on the aircraft category and the standard applicable at the time that the aircraft was first certificated. Certification information is contained in a document usually referred to as the Type Certificate Data Sheet. 

The Type Certificate Data Sheet for the Mooney M20 showed that the aircraft was certified under Part 3 of the United States Civil Air Regulations as amended in 1956, which required that materials making up the cabin interior be ‘flash resistant’, or ‘flame resistant’ if the compartment could be used for (cigarette) smoking. 

For a material to be flash resistant, AWB 25-016 notes that the material is to be of a type that is not susceptible to burning violently when ignited. To be flame resistant, it is not to be susceptible to combustion to the point of propagating a flame beyond a limit when the ignition source is removed.

Elastomer type products used in aircraft systems

Aircraft and engine systems carrying petroleum-based products use fluid carrying hoses, seals and gaskets that commonly involve nitrile rubber in the manufacturing process (Brink, Czernik and Horve, 1993). Nitrile rubber is a widely used, synthetic elastomer that is resistant to oil, fuel and chemicals with inherent properties that include tear and abrasion resistance, tensile strength, resilience,[8] and compression set.[9] Distinguishing characteristics of elastomer type products are their ability to be stretched up to several hundred percent and given their ability to store energy, to return to their near original shape when significantly compressed (Brady and Clauser,1991). Hoses, seals and gaskets are normally subject to handling, inspection and replacement requirements while in service. 

Following installation, standard aviation maintenance practices described in US Advisory Circular AC-43-13, Acceptable methods, techniques and practices-aircraft inspection and repair (FAA, 1998), require that O-ring seals should not be re-used if disturbed during maintenance or disassembly of the part to which they are fitted. The O-ring seal may have swelled from exposure to fluid, hardened over time, or gained a permanent set. When installed as a gasket within a recessed area to seal a fluid carrying fitting, leaks are not normally acceptable. However, opportunities to replace or physically examine O-ring seals are reliant on scheduled maintenance where the component to which they are fitted is targeted for attention, or unscheduled maintenance in response to the component developing a defect when in service.

As specified by the Logbook Statement,[10] contained in VH-UDQ’s logbook, when considering aircraft components, reference is to be made to the overhaul and replacement schedule provided in the Mooney M20J aircraft maintenance manual. The schedule specifies that fuel and oil system flexible hoses containing elastomer type material are replaced every two to seven years, or at engine overhaul, whichever occurs first. The schedule also specifies that all other fuel and oil system components such as an engine‑driven fuel pump are treated as on-condition items and may remain in service until an inspection, or their performance reveals an unserviceable condition.

Additional information

Annex 13 to the convention on international civil aviation is published by the International Civil Aviation Organization and details the standards and recommended practices for aircraft accident and incident investigation. For statistical purposes, an injury is classified as a fatal injury when death results within thirty days of the date of the accident. The pilot involved in this accident did not succumb to injuries until after the 30-day period, and therefore, the accident is not registered as a fatal collision, despite the outcome. 

Related occurrences

Between 2014 and 2023, the ATSB investigated two accidents (described below) involving aircraft in-flight fires that resulted in a fatality or serious injuries. In one accident, the origin of the fire was attributed to burning oil due to engine failure while the other was attributed to a fuel-fed cabin fire. 

ATSB investigation AO-2014-059

On 28 March 2014, the pilot of a Cessna Aircraft Company 210L aircraft departed Numbulwar, Northern Territory, on a charter flight with one passenger on board for a return flight to Tindal, Northern Territory. 

When about 22 NM west of Numbulwar, smoke was detected in the cabin and following a ‘MAYDAY’ call advising of an engine failure, the pilot applied the cabin fire extinguisher which quickly stopped the smoke. The aircraft landed heavily and collided with trees. The pilot and passenger suffered serious injuries and the aircraft was destroyed.

The ATSB determined that a piston connecting rod broke resulting in a catastrophic engine failure. The smoke entering the cockpit was likely from burning oil.

ATSB investigation AO-2022-026

On 16 April 2022, the pilot of a Beechcraft B58 Baron aircraft, on a charter flight with one passenger on board from Broome Western Australia, commenced a straight in approach to runway 12 at the East Kimberley Regional Airport, Western Australia. 

When attempting to extend the landing gear, smoke emerged from forward of the pilot’s circuit breaker panel. The pilot made a PAN-PAN call, by which time flames were observed to be coming from the area of the source of the smoke. Attempts to extinguish the fire were unsuccessful with flames and thick smoke filling the cockpit. 

The aircraft collided with terrain about 800 m from the threshold of runway 12 and was consumed by the post-impact fire. The passenger succumbed to their injuries and the pilot received serious injuries.

The ATSB determined that a fault associated with the landing gear electrical system likely ignited fuel from the cabin heater supply line, resulting in a significant and sustained cockpit fire.

NTSB investigation

A similar occurrence in the United States was investigated by the National Transportation Safety Board. The accident was attributed to an engine compartment fuel leak and described in NTSB report, ERA17LA284 as summarised below. 

On August 20, 2017, the pilot of a Mooney M20C aircraft registered N6833N departed Palm Coast, Florida on a private flight with one passenger on board to Fort Lauderdale, Florida. 

During take‑off and climb the pilot noticed that the engine was losing power. Upon reaching 400 ft above ground level the engine lost total power. During touchdown for the subsequent forced landing to a road, the pilot noticed flames coming into the cabin near the passenger’s feet. The pilot was able to stop the aircraft and both occupants were able to egress quickly after landing. 

The pilot and passenger were not injured however the aircraft was substantially damaged. 

The NTSB investigation found that a crack in the engine’s No. 4 cylinder resulted in a rough running engine and a subsequent loss of power. The increased vibration loosened a fuel line fitting that generated a fuel leak and was the source of the in-flight fire.

Safety analysis

Introduction

On 17 October 2022, at about 1345 the pilot of a Mooney Aircraft Corporation M20J aircraft, registered VH-UDQ, departed Maitland Airport, NSW for a flight in the local area. While overhead Luskintyre airfield the pilot broadcast an intent to track to Maitland Airport. However, witnesses nearby saw the aircraft descending towards Luskintyre airfield while trailing smoke and flames. Following an initial touch-down in a grass field, VH-UDQ collided with a line of trees. The witnesses described an explosion and accompanying fireball. The pilot was seriously injured but subsequently succumbed to injuries after 10 weeks. The aircraft was destroyed.

The following analysis will consider the cause of the in-flight engine compartment fire, the O‑ring seals of the engine fuel pump, and the recording of maintenance activity in the aircraft logbook. The risk to occupant safety when substituting materials used for interior furnishings is also discussed.

Fire and emergency descent

Witnesses in the area reported flames and smoke coming from the aircraft, and the pilot reported to first responders that the engine was on fire and that they had inhaled smoke. In consideration of the leak found with the engine-driven fuel pump outlet O‑ring seal (see O‑ring seal replacement below), it was likely that fuel leaking from the pump outlet fitting produced a vapor that was ignited by heat in the lower engine compartment. 

Given that the pilot made a normal, inbound call for a landing at Maitland Airport, it is likely the pilot only became aware of the presence and/or extent of the engine compartment fire after the orbit of Luskintyre airfield and after the inbound call. However, once the pilot became aware of the fire, they abandoned their intention to land at Maitland Airport and the flight path suggests they instead intended to land at Luskintyre airfield due to its proximity. 

The approach towards runway 30 at Luskintyre airfield was at a very high rate of descent, which was consistent with an emergency reaction to a fire that the pilot perceived as high risk to their safety. The available recorded data shows that the descent from 1,522 ft to 52 ft occurred in 50 seconds. From the available evidence it was not clear if, during that time, all of the pilot operating handbook checklist items for an in-flight fire were conducted. One item included cutting off fuel to reduce the source of fire, but the calculated propeller speed at collision suggested that the engine was rotating at well above windmilling speed and was not consistent with configuring the aircraft for a power off landing.

While a landing on a runway is generally safer than in a field, the high descent rate close to the ground may have limited the pilot’s ability to reach runway 30. However, it is also possible that the pilot was becoming more affected by heat, fire and/or smoke as the aircraft descended, and made a decision to land in the paddock to expedite the landing. 

The relatively wings-level attitude when the aircraft touched down and then collided with the tree line indicates the aircraft was in an attitude appropriate for landing, albeit at a high ground speed and descent rate. The high speed at which the aircraft’s wheels first contacted the ground and the proximity of the tree line from the initial ground contact point indicated that the collision with trees and subsequent break-up of the aircraft was unavoidable. The release and atomisation of fuel as the wings separated from the fuselage was likely ignited by the pre-existing fire within the engine compartment and the generated heat ignited combustible materials of the aircraft. 

As the fuselage was subsequently consumed by the post-impact fire, it was not possible to determine whether cockpit furnishings had started to burn in-flight due to radiant heat from the engine compartment fire, or that cockpit related smoke in-flight, contributed to the reported smoke inhalation.

O-ring seal replacement

An engine compartment fuel leak during the accident flight originated from the engine‑driven, mechanical fuel pump outlet fitting due to an O‑ring seal that had deteriorated with age and had lost the ability to provide an adequate seal. Maintenance related standard practices specify that O‑ring seals are not reused, and they should be replaced when disturbed during maintenance or when a leak is detected.

Unlike the engine fluid carrying hoses that were periodically replaced per the aircraft’s maintenance schedule, the fuel pump and the O-ring seals were on condition and had not required replacement while the engine was in service. Additionally, the maintenance records did not contain evidence of other opportunities to access and physically examine the condition of the O-ring seals that are normally hidden from view when installed on the fuel pump fittings. 

O-ring seals were not specifically identified in the broad classification of elastomer type products described in CASA airworthiness bulletin AWB 85-004. Since the O-ring seals were not specifically targeted for attention, this may have resulted in them being overlooked for proactive replacement of easily accessible seals. 

In the absence of physical examination or replacement opportunity, assurance that the O‑ring seals were functional, was reliant on checking for fluid leaks at specific intervals. When last inspected it was likely that no discernible leak was detected at the fuel pump outlet fitting. However, the engine was about 17.5 years past its normal overhaul calendar life and the potential for a leak to develop between scheduled inspection intervals was increasingly likely as the O‑ring seals continued to age. A review of the records may have identified the prolonged time-in-service of O‑ring seals, and if documented, the modifications that may have affected the weight of the aircraft, or the flammability attributes of materials used during interior refurbishment.  

Flammability assessment

The interest in giving the aircraft a renewed look may have influenced the selection of products as interior furnishings. The use of alternate products was not prohibited. However, to understand the risk associated with substituting materials, an assessment of the substituted materials’ flammability was required. When conducted, the assessment would have indicated the suitability of the material in terms of potential impact on occupant safety in the case of a fire. 

Regarding material type, those having flame or flash resistant attributes were permitted for use as cabin furnishings and was dependent on whether smoking was permitted in the aircraft. Considering the common practice of not permitting smoking in aircraft interiors, assurance that occupant safety was not compromised could have been achieved by using products that at a minimum, were determined to be flash resistant. However, a record of their use and their suitability needed to be included in the aircraft records. 

Due to the intensity of the post-impact fire, and the lack of records, the ATSB was unable to determine the full extent of product or material substitution, or whether the replacement materials had fed or suppressed the fire. 

Findings

ATSB investigation report findings focus on safety factors (that is, events and conditions that increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’ (that is, factors that did not meet the definition of a contributing factor for this occurrence but were still considered important to include in the report for the purpose of increasing awareness and enhancing safety). In addition, ‘other findings’ may be included to provide important information about topics other than safety factors. 

These findings should not be read as apportioning blame or liability to any particular organisation or individual.

From the evidence available, the following findings are made with respect to the collision with terrain involving Mooney Aircraft Corporation M20J, registration VH-UDQ, near Luskintyre airfield, NSW on 17 October 2022.

Contributing factors

  • In response to an engine compartment fire, the pilot initiated an emergency descent towards the runway but subsequently landed in a field resulting in the aircraft impacting trees. That led to a break-up of the aircraft and a severe post‑impact fire that consumed the aircraft.
  • An O-ring seal fitted to the engine-driven fuel pump outlet fitting remained in service until it became age-affected and failed to provide an effective seal. The escaping fuel ignited and created an engine compartment fire. 

Other factors that increased risk

  • The aircraft had recently been refurbished and changes included new external livery and replacement of interior furnishings. The aircraft records did not indicate that the refurbishment had been conducted, and consequently, there was no evidence of a flammability assessment for the materials used. 

Safety actions

Whether or not the ATSB identifies safety issues in the course of an investigation, relevant organisations may proactively initiate safety action in order to reduce their safety risk. All of the directly involved parties are invited to provide submissions to this draft report. As part of that process, each organisation is asked to communicate what safety actions, if any, they have carried out to reduce the risk associated with this type of occurrences in the future. The ATSB has so far been advised of the following proactive safety action in response to this occurrence. 

Safety action by the ATSB

In response to this accident, the ATSB has issued safety advisory notice SAN AO‑2022‑049‑001 in conjunction with this investigation report. The safety advisory notice draws attention to the management of O-ring seals in engine components and their pro‑active removal from service, should inspection of aircraft records indicate a significant time‑in‑service.

Safety Action by the Civil Aviation Safety Authority

In response to the investigation finding related to deteriorated O-ring seals, the Civil Aviation Safety Authority proposed to review Airworthiness Bulletins AWB 02-001 and AWB 85-004 and most likely update them. The update would serve as a reminder to industry of some of the concepts and philosophy related to ‘on-condition’, which is not a ‘fit and forget’ approach to preventative maintenance.  

Sources and submissions

Sources of information

The sources of information during the investigation included the:

  • Civil Aviation Safety Authority
  • aircraft manufacturer
  • registered operator
  • maintenance organisation for VH-UDQ
  • accident witnesses
  • recorded data from AvPlan. 

References

Brady, G.S. and Clauser, H. R. (1991), Materials Handbook: An Encyclopaedia for Managers, Technical Professionals, Purchasing and Production Managers, Technicians, Supervisors, and Foremen, McGraw-Hill, Inc. New York, NY, USA

Brink, R.V., Czernik, D.E., and Horve, L.A. (1993), Handbook of fluid sealing, McGraw-Hill, Inc. New York, NY, USA.

Civil Aviation Safety Authority (2001), Airworthiness Bulletin AWB 02-1 Issue 1, On-condition maintenance, Civil Aviation Safety Authority, Canberra, ACT, Australia.

Civil Aviation Safety Authority (2005), Airworthiness Bulletin AWB 85-004 Issue 1, Aircraft Piston Engine Calendar Time Overhaul, Civil Aviation Safety Authority, Canberra, ACT, Australia.

Civil Aviation Safety Authority (2009), Airworthiness Directive, AD/ENG/4 Amendment 11, Piston Engine Continuing Airworthiness Requirements, Civil Aviation Safety Authority, Canberra, ACT, Australia.

Civil Aviation Safety Authority (2016), Airworthiness Bulletin AWB 25-016 Issue 2, Cabin Interior and Cargo Compartment Flammability, Civil Aviation Safety Authority, Canberra, ACT, Australia.

Civil Aviation Safety Authority (2017), Airworthiness Bulletin AWB 00-001 Issue 3, Airworthiness Bulletins, Civil Aviation Safety Authority, Canberra, ACT, Australia.

Federal Aviation Administration (1998), Advisory Circular 43.13-1B, Acceptable methods, techniques and practices-aircraft inspection and repair, U.S. Department of Transportation, Oklahoma City, OK, USA.

Submissions

Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. That section allows a person receiving a draft report to make submissions to the ATSB about the draft report. 

A draft of this report was provided to the following directly involved parties:

  • aircraft manufacturer
  • Civil Aviation Safety Authority
  • engine manufacturer
  • National Transportation Safety Board
  • registered operator/owner.

Submissions were received from the Civil Aviation Safety Authority. 

The submissions were reviewed and, where considered appropriate, the text of the report was amended accordingly.

Purpose of safety investigations

The objective of a safety investigation is to enhance transport safety. This is done through: 

  • identifying safety issues and facilitating safety action to address those issues
  • providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.

It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.

Terminology

An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.

Publishing information

Released in accordance with section 25 of the Transport Safety Investigation Act 2003

Published by: Australian Transport Safety Bureau

© Commonwealth of Australia 2024

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Ownership of intellectual property rights in this publication

Unless otherwise noted, copyright (and any other intellectual property rights, if any) in this report publication is owned by the Commonwealth of Australia.

Creative Commons licence

With the exception of the Coat of Arms, ATSB logo, and photos and graphics in which a third party holds copyright, this publication is licensed under a Creative Commons Attribution 3.0 Australia licence.

Creative Commons Attribution 3.0 Australia Licence is a standard form licence agreement that allows you to copy, distribute, transmit and adapt this publication provided that you attribute the work.

The ATSB’s preference is that you attribute this publication (and any material sourced from it) using the following wording: Source: Australian Transport Safety Bureau

Copyright in material obtained from other agencies, private individuals or organisations, belongs to those agencies, individuals or organisations. Where you wish to use their material, you will need to contact them directly.

[1]     All heights in this report are referenced to the Luskintyre airfield elevation of 35 m (115 ft) 

[2]     Common traffic advisory frequency (CTAF): a local VHF radio frequency used for air‑to‑air communication at non‑towered airports. The frequency was shared between airfields in the local area that included Maitland and Cessnock Airports and Luskintyre airfield.

[3]     Runway number: the number represents the magnetic heading of the runway.

[4]     On-condition: A type of aircraft maintenance in which parts are replaced only when their condition appears no longer airworthy, instead of at pre-determined intervals of operation.

[5]     Runway numbers: the number and its reciprocal represent the magnetic headings of the runways.

[6]     AvPlan: the AvPlan EFB application allows users, with appropriate setting selected, to track and record flight path information based on the position of the device. This data can then be downloaded either from the device or from the application servers.

[7]     RPM: Revolutions per minute – a measure of the speed of a rotating unit.

[8]     Resilience: In material science, resilience is the ability of a material to absorb energy when it is deformed elastically and release that energy upon unloading. An ability to return to its original size and shape after deformation.

[9]     The decrease in thickness of a rubber specimen which has been deformed under specific conditions of load, time and temperature.

[10]    Log Book Statement: a document forming part of the log book that specifies an aircraft’s maintenance needs that includes CASA and the aircraft manufacturer’s requirements, any special conditions, and the validity period of the maintenance release.

[11]    For statistical purposes, an injury is classified by the International Civil Aviation Organization as a fatal injury when death results within thirty days of the date of the accident.

Occurrence summary

Investigation number AO-2022-049
Occurrence date 17/10/2022
Location near Luskintyre Airfield
State New South Wales
Report release date 07/05/2024
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer Mooney Aircraft Corp
Model M20J
Registration VH-UDQ
Serial number 24-0588
Sector Piston
Damage Destroyed

In-flight break-up involving Robinson R22 Beta II, VH-RAS, 13 km south-west of Koorda, Western Australia, on 2 October 2022

Preliminary report

Preliminary report released 9 December 2022

This preliminary report details factual information established in the investigation’s early evidence collection phase and has been prepared to provide timely information to the industry and public. Preliminary reports contain no analysis or findings, which will be detailed in the investigation’s final report. The information contained in this preliminary report is released in accordance with section 25 of the Transport Safety Investigation Act 2003.

The occurrence

On 1 October 2022, a Robinson Helicopter Company R22 Beta registered VH‑RAS departed Jandakot Airport, Western Australia for a private flight to an airstrip at Koorda, Western Australia. The helicopter and several aeroplanes were participating in a social flying weekend, with the pilots and their passengers following a common itinerary but operating independently.

On the morning of 2 October 2022, the aircraft departed at staggered times from Koorda, on the return flight to Jandakot (Figure 1). VH-RAS departed at about 1130 local time, with the pilot and one passenger on board. It was reported that the pilot intended to land en route at Northam Airport to refuel.

Figure 1: Flight from Jandakot to Koorda and wreckage location

Flight from Jandakot to Koorda and wreckage location

Source: Google Earth and eTrex data, annotated by ATSB

When VH-RAS did not arrive at Jandakot as expected, a search was initiated. The wreckage was subsequently located at about 1600 that afternoon on a dry salt flat in the Cowcowing Lakes region, about 13 km south-west of Koorda. The helicopter was destroyed and both occupants were fatally injured.

Context

Pilot information

The pilot was the aircraft owner and held a valid class 2 aviation medical certificate. The pilot held private pilot licences for both aeroplanes and helicopters. At their last medical in January 2022, the pilot reported they had accrued about 3,000 hours total aviation experience (combined aeroplane and helicopter).

Passenger information

The passenger held a student pilot licence (aeroplane), with about 15 hours of dual flight experience, and a valid class 2 medical certificate.

Aircraft information

VH-RAS (Figure 2) was a 2-seat Robinson Helicopter Company R22 Beta helicopter, serial number 4617, powered by a Textron Lycoming O-360-J2A, 4-cylinder piston engine. It was manufactured in 2013 and registered in Australia the same year. It was purchased by the pilot in 2016 and had been maintained by the same maintenance organisation since that time. At the time of the occurrence, the helicopter had accrued about 2,080 hours total time in service.

Figure 2: VH-RAS

Figure 2 VH-RAS

Source: Dallas Presser

Meteorological information

The graphical area forecast prepared by the Bureau of Meteorology (BoM) indicated visual meteorological conditions were expected during the flight to Jandakot. Winds were forecast to be generally east-south-easterly below 5,000 ft, between 15–20 kt. There were no SIGMET[1] or AIRMET[2] warnings applicable to the flight.

An analysis prepared by the BoM indicated a high-pressure system was situated to the south‑west of Western Australia, producing moderate east to south-easterly winds in the vicinity of the accident site. Satellite imagery and measurements from the Bureau’s weather station at Cunderdin (about 80 km south of the accident site) indicated scattered cloud[3] could be expected at the accident site, with bases approximately 4,500–5,000 ft. There was the possibility of some thermal turbulence as the surface temperature and cloud base increased during the day, with a well-mixed air layer below the cloud. The air temperature at 2,500–3,000 ft was estimated to be about 10–12 °C, with a dewpoint of about 6–8 °C. The meteorological analysis did not identify the existence of any hazardous weather phenomena in the vicinity of the accident site.

Pilots of the other aircraft in the group reported good conditions existed for the flight back to Jandakot. Those reports were generally consistent with the BoM’s analysis. There was slight variation in the pilots’ estimates of the cloud bases during their flights, those estimates ranging between 3,000–4,500 ft. The pilots also reported encountering some light turbulence during the first part of the flight, including near Cowcowing Lakes.

Site and wreckage information

The aircraft collided with terrain inverted, on a dry salt flat, on an easterly heading. The main rotor head, with blades attached, and the top portion of the mast, were located alongside the fuselage. One main rotor blade had fractured, with the outboard section located about 3 m from the main rotor assembly. The tail cone and tail rotor assembly were attached to the fuselage. The stabiliser assembly had separated and was located about 6 m from the tail cone. The auxiliary fuel bladder was intact however, the main bladder had ruptured due impact forces. There was no fire.

In early November 2022, the engine was disassembled and examined at a CASA-approved engine overhaul facility under the supervision of the ATSB. The engine condition was consistent with the engine’s recorded time in service since overhaul. No internal or external damage was identified that may have prevented the engine from operating normally prior to the accident. No defects were identified in the induction system components, core engine, or cylinder assemblies that may have affected its pre-accident operation. One magneto was operationally tested with positive results, the other could not be tested due impact damage. Both magnetos were also internally examined and tested with nil defects identified. Further, the carburettor was internally examined, and bench tested satisfactory.

Recorded data

Flight tracking data, recorded at 5‑second intervals, showed the helicopter initially tracking in a stable south-westerly direction at about 1,700 ft above ground level (Figure 3). About 5 minutes into the flight the altitude increased by about 100 ft, followed almost immediately by a rapid descent. The data stopped in the vicinity of the accident location, about 10‑15 seconds after the commencement of the descent.

Figure 3: Last one minute of recorded flight data

Last one minute of recorded flight data

Source: Google Earth and OzRunways data, annotated by ATSB

Further investigation

To date, the ATSB has examined the accident site and wreckage, interviewed witnesses, collected meteorological data, aircraft maintenance and pilot records, and obtained flight tracking data.

The investigation is continuing and will include further review of:

  • pilot records and medical information
  • aircraft maintenance and flight records
  • aircraft wreckage and recovered components
  • witness information
  • meteorological data
  • recorded aircraft tracking data.

Should a critical safety issue be identified during the course of the investigation, the ATSB will immediately notify relevant parties so appropriate and timely safety action can be taken.

A final report will be released at the conclusion of the investigation.

Purpose of safety investigations

The objective of a safety investigation is to enhance transport safety. This is done through:

  • identifying safety issues and facilitating safety action to address those issues
  • providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.

It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.

Terminology

An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.

Publishing information 

Released in accordance with section 25 of the Transport Safety Investigation Act 2003

Published by:           Australian Transport Safety Bureau

© Commonwealth of Australia 2022

Ownership of intellectual property rights in this publication

Unless otherwise noted, copyright (and any other intellectual property rights, if any) in this report publication is owned by the Commonwealth of Australia.

Creative Commons licence

With the exception of the Coat of Arms, ATSB logo, and photos and graphics in which a third party holds copyright, this publication is licensed under a Creative Commons Attribution 3.0 Australia licence.

Creative Commons Attribution 3.0 Australia Licence is a standard form licence agreement that allows you to copy, distribute, transmit and adapt this publication provided that you attribute the work.

The ATSB’s preference is that you attribute this publication (and any material sourced from it) using the following wording: Source: Australian Transport Safety Bureau

Copyright in material obtained from other agencies, private individuals or organisations, belongs to those agencies, individuals or organisations. Where you wish to use their material, you will need to contact them directly.

[1]     SIGMET provides information on the occurrence or expected occurrence of enroute weather phenomena that are potentially hazardous to aircraft.

[2]     AIRMET provides information on deteriorating conditions, not already included on the GAF.

[3]     Scattered cloud is used to describe cloud coverage between about 3/8 and half of the sky.

Final report

Executive summary

What happened

On the morning of 2 October 2022, a Robinson Helicopter Company R22 Beta II, registered VH‑RAS, departed Koorda, Western Australia for a private flight, with the pilot and one passenger on board. About 6 minutes later, the helicopter impacted terrain, inverted, about 13 km to the southwest of the departure point. The helicopter was destroyed, and both occupants were fatally injured.

What the ATSB found

Recorded flight data showed that, during cruise, the helicopter’s altitude increased by about 100 ft and then rapidly descended, almost vertically, before colliding with terrain inverted. The ATSB found that the helicopter sustained an in-flight break-up at about the time it rapidly descended. The site and wreckage examination identified signatures indicative of a low-g and/or low rotor RPM/rotor stall condition, however, the circumstances preceding this could not be determined.

Dual flight controls were fitted in a position that was occupied by the passenger. When carrying passengers, the helicopter manufacturer recommends removing the passenger‑side controls to avoid inadvertent bumping or interference.

The ATSB also found that the pilot had not disclosed their use of a prescription medication or the associated medical condition to the Civil Aviation Safety Authority. This precluded a specialist assessment of the aeromedical significance of the medication’s use and the underlying conditions for which it was prescribed.  

Safety message

Low-g and low rotor RPM/rotor stall conditions can be catastrophic for helicopters with semi‑rigid rotor heads. A pilot’s ability to identify the condition and promptly apply the correct flight control inputs is vital to effective recovery and continued safe operation. It is also particularly important that the dual flight controls be removed before flight to avoid inadvertent passenger interference. Where the dual controls cannot be removed, the passenger should be fully briefed to keep their hands and feet clear. 

This accident also highlights the importance of pilots reporting relevant medical conditions and the use of medications to their designated aviation medical examiner. A full understanding by the Civil Aviation Safety Authority’s aviation medical specialists of a pilot’s medical conditions, and use of medications, enables management of the risk for both the individual and flight safety overall.

Further, recording devices have long been recognised as an invaluable tool for investigators in identifying the factors behind an accident, and their contribution to aviation safety is irrefutable. While not required by regulations, owners and operators should consider the benefits of installing such devices.

The investigation

Decisions regarding the scope of an investigation are based on many factors, including the level of safety benefit likely to be obtained from an investigation and the associated resources required. For this occurrence, a limited-scope investigation was conducted in order to produce a short investigation report, and allow for greater industry awareness of findings that affect safety and potential learning opportunities.

The occurrence

Flight from Jandakot to Koorda

On 1 October 2022, a Robinson Helicopter Company R22 Beta II, registered VH‑RAS, departed Jandakot Airport, Western Australia for a private flight to an airstrip at Koorda (Figure 1 inset). The helicopter and several aeroplanes were being used to participate in a group social flying weekend, with the pilots and their passengers following a common itinerary but operating independently. The helicopter was being operated under the visual flight rules.[1]

The group arrived around midday at Koorda, and a witness recalled assisting the pilot of VH-RAS to fuel the helicopter with avgas[2] from 2 full 10 L plastic fuel containers, which they had been given by the pilot to drive to Koorda from Jandakot. This fuel was loaded into the main fuel tank. This witness also observed the pilot conduct a fuel drain during the pre‑flight inspection the next morning.

Return flight to Jandakot

On the morning of 2 October 2022, the group departed at staggered times from Koorda, on the return flight to Jandakot. VH-RAS departed at about 1140 local time, with the pilot and one passenger on board. It was reported that the pilot intended to refuel at Northam aerodrome, about 117 km to the south-west of Koorda. 

When VH-RAS did not arrive at Jandakot as expected, and after confirming it had not landed at Northam, the helicopter was reported as overdue at about 1500 and a search was commenced. The search was coordinated by the Australian Maritime Safety Authority’s Joint Rescue Coordination Centre. The wreckage was subsequently located at about 1600 on a dry salt flat in the Cowcowing Lakes region, about 13 km south-west of Koorda (Figure 1). The helicopter was destroyed, and both occupants were fatally injured. 

Figure 1: Flight from Jandakot to Koorda and from Koorda on the morning of the accident

Figure 1: Flight from Jandakot to Koorda and from Koorda on the morning of the accident

Source: Google Earth and handheld GPS data, annotated by the ATSB

Context

Pilot information

General

The pilot was the owner of VH-RAS and held a private pilot licence for both aeroplanes (since 1976) and helicopters (since 2006). Their last flight review, conducted in VH‑RAS, was completed 11 January 2021. 

The pilot held a Class 2 Aviation Medical Certificate valid to 22 January 2024, which included restrictions requiring the wearing of distance vision correction and that reading correction must also be available while exercising the privileges of the licence. The pilot reportedly did not wear glasses while flying. However, their flight instructor and other pilots who flew with them, advised that they had not noticed any impediment with the pilot’s ability to operate the helicopter without wearing distance vision correction or at other times when reading the flight instruments.

Aeronautical experience

At their last medical in January 2022, the pilot reported that they had accrued about 3,000 hours total aeronautical experience (combined aeroplane and helicopter). It was also reported that the pilot no longer maintained their logbook, which prevented an accurate determination of their experience specific to aeroplanes and helicopters.

There were 16 entries on the current maintenance release, indicating the pilot typically flew the helicopter about twice per month, for about 20 minutes each time.[3] A review of previous maintenance releases determined that the pilot had operated the helicopter for a total of 77 hours since its purchase in 2016.[4] 

The pilot was reported to have regularly flown the helicopter accompanied by an experienced aeroplane commercial pilot and instructor, who also held a helicopter licence. Those flights would typically occur each month and involve about 45-minutes[5] of skill‑based flying practice, consisting of general handling, hovering, hovering turns and slope landing practice. No simulated emergencies or abnormal operations were practiced during those flights. In addition to those flights, they would do short flights to properties in the Perth hills or to nearby aerodromes to participate in social ‘fly-in’ breakfast events.

The pilot’s January 2021 helicopter flight review was performed by an experienced helicopter instructor and flight examiner who had conducted a significant amount of the pilot’s training and testing over the years. The flight review included simulated engine failures, autorotation[6] to confined areas, main rotor under speed recoveries and stuck tail rotor pedal emergencies. 

In addition to the flight review, the instructor recalled accompanying the pilot on other occasions during the period since January 2021. During this, the pilot had the opportunity to practice simulated emergencies under the instructor’s supervision.

The aviation community at Jandakot held the accident pilot in high regard and recognised them as somebody who had natural aptitude as both an aeroplane and helicopter pilot.

Recent history

The pilot was reported to typically retire to bed about 2100 and wake about 0500 most days. They were described consistently as being very health conscious, having exercised regularly and maintained very good overall health.

Members of the flying group that had spent time with the pilot during the weekend recalled them being their normal self, including prior to departing Koorda the morning of the accident. The pilot was reported to have slept normally, was well rested and had eaten breakfast with the group prior to arriving at the airstrip. There was no evidence to indicate the pilot was unwell nor experiencing a level of fatigue known to affect performance.

Passenger information

The passenger held a Student Pilot Licence (Aeroplane), with about 15 hours of flight experience in a Cessna Aircraft Company 152. They also held a valid Class 2 Aviation Medical Certificate, which included restrictions requiring the wearing of distance vision correction. It was stated that this was the passenger’s first flight in a helicopter. The passenger was reported to be well and that they appeared normal during the weekend, including prior to departing Koorda.

Helicopter information

General

VH-RAS (Figure 2) was a 2-seat Robinson Helicopter Company (RHC) R22 Beta II helicopter, serial number 4617, powered by a Textron Lycoming O-360-J2A, 4-cylinder carburetted piston engine. It was manufactured in the United States in 2013 and first registered in Australia the same year. It was purchased by the pilot in 2016 and had been maintained by the same maintenance organisation since that time. The helicopter was to undergo a periodic inspection every 100 hours or 12 months, whichever came first. The last periodic inspection had been completed in November 2021, with the current maintenance release issued at that time. At the time of the accident, the helicopter had accrued about 13 hours since the periodic inspection and 2,080 hours total time-in-service.

The helicopter was equipped with an intercom system and headsets, allowing those on board to talk to each other during flight. This would allow for clear communication between the pilot and passenger in the event of an abnormal situation. 

Figure 2: VH-RAS

Figure 2: VH-RAS

Source: Dallas Presser, modified by the ATSB

Rotor head design

The 2-blade main rotor assembly is a semi-rigid rotor head, otherwise known as a teetering rotor head (Figure 3). Bolts secure the rotor blades to the main rotor hub at the coning hinges.[7] The teetering head allows the rotor disk to take up an attitude appropriate to the flight condition, with the coning hinges allowing the blades to achieve the optimum coning angle appropriate for the flight and loading conditions. This design permits a lighter blade structure than would otherwise be required. 

During stopping and starting of the main rotor, when the revolutions per minute (RPM) are low, the spindle tusks rest against the droop stops, which are mounted near the top of the main rotor mast. The droop stops restrict the drooping of each blade to prevent contact with the tailcone at low rotor RPM. As the main rotor RPM increases, the blades become rigid and straighten due to rotational forces, and the tusks shift off the droop stop as the blades lift. During normal flight, the rotor is free to teeter and flap around its designed flight axis via the teeter hinge, while polyurethane teeter stops limit the degree of teetering to protect the mast from direct contact with the main rotor blades. The main rotor system is also fitted with pitch change links, which connect the swashplate to the pitch horn and transmit the flight control inputs to the main rotor blades.

Figure 3: R22 main rotor head assembly

Figure 3: R22 main rotor head assembly

Source: United Kingdom Air Accidents Investigation Branch, annotated by the ATSB

Flight controls

The tail rotor pedals change the pitch of the tail rotor blades, and therefore the thrust of the tail rotor system, which provides directional control. The collective lever controls the amount of thrust (lift) produced by the main rotor disc. Raising or lowering the collective lever will raise or lower the swashplate,[8] which will alter the pitch on both main rotor blades to increase or decrease the main rotor thrust. The collective lever also incorporates a twist grip to provide the pilot with full manual control of the engine throttle. The cyclic[9] control tilts the main rotor disc to point the rotor thrust in the desired direction of flight. Fore‑aft movement of the cyclic provides the longitudinal (pitch) control of the main rotor disc. Left‑right movement of the cyclic provides lateral (roll) control of the main rotor disc. 

The helicopter was fitted with quick-disconnect dual flight controls (exemplar shown in Figure 4).[10] This consisted of duplicated collective and tail rotor pedal controls for both the pilot (right) and passenger (left) seating positions, and an additional control arm to the left of the T-bar cyclic control, enabling the cyclic control of the helicopter to be transferred between positions. In that configuration, the T-bar cyclic control would tilt down to be directly in front of the person controlling the helicopter. The opposite side cyclic control would still be connected and in front of the other seating position, but in a significantly higher position than normal (Figure 4 inset). The dual controls for the left seat position could be easily removed for passenger carrying operations. Notably, the R22 Pilot’s Operating Handbook (POH) included the caution: 

…remove left seat controls if person in that seat is not a rated helicopter pilot.

Figure 4: Dual flight controls, with insert showing deflection when being operated from the right 

Figure 4: Dual flight controls, with insert showing deflection when being operated from the right

Note: While the insert image is from a R44 helicopter, it demonstrates the position of the opposite cyclic grip when the T-Bar is oriented to the pilot sitting in the right seat, with similar see-saw orientation when being held by the left seat pilot.

Source: Robinson Helicopter Company, annotated by the ATSB

Fuel system

The fuel system consists of a main tank (left side, 69 L) and an auxiliary tank (37 L, right side). Fuel is gravity-fed (no pumps) via the gascolator to the carburettor.

Engine governor system

Under normal conditions, the governor senses engine RPM and makes adjustments to the throttle control to maintain a constant engine RPM, which leads to a constant rotor RPM in flight. It can be selected on or off using the toggle switch on the right seat collective. The POH stated that the governor may not prevent over- or under-speed conditions generated by aggressive flight manoeuvres. In the event of malfunction, the pilot can override the governor and manipulate the throttle to maintain engine RPM, until the governor can be selected off, or rendered inoperative by pulling the circuit breaker.

Carburettor heat system

The helicopter was fitted with a carburettor heat system, which directed hot air collected from a scoop installed on the engine exhaust system, via a duct, to the engine induction air box. Within the airbox was a sliding guillotine-type valve to proportion the mix of cool and heated air. The pilot could monitor the temperature of the carburettor air using the carburettor air temperature gauge on the instrument panel console.[11] The carburettor heat control knob was situated aft and rear of the cyclic, with ‘down’ being no heat and ‘up’ providing full heat, or anywhere in between as selected by the pilot. This heated air prevented the temperature within the carburettor from dropping to at or below the freezing point of water. While the increase in carburettor air temperature would result in a small reduction in power, this could be countered by increasing throttle and manifold pressure.

The helicopter also had a carburettor heat assist system, which automatically applied carburettor heat when lowering the collective, generally for descent, to reduce pilot workload. The pilot could override the heat assist. In addition, a latch was provided at the carburettor heat control knob to lock the heat assist off when not required.

Weight and balance

Weight and balance for the accident flight was calculated using the approved weight and balance record, together with the estimated fuel load, occupant weights and recovered luggage. To calculate the fuel on board departing Koorda, the ATSB used scenarios where the helicopter was fully‑fuelled prior to departing Jandakot and the average fuel consumption (as specified by RHC) was between 7 and 10 US gallons per hour (26–38 L/hr). Using those rates, the ATSB estimated that, on engine start at Koorda, the helicopter had between 40‑54 kg (55–75 L) of fuel onboard, which included the 20 L added the day before.

Irrespective of the fuel load departing Koorda, the helicopter’s lateral and longitudinal centre of gravity remained within the limits published by the manufacturer. However, the helicopter would have been at about its maximum gross operating weight if departing Koorda with 40 kg of fuel but could have exceeded the maximum gross weight by about 15 kg if departing with 54 kg of fuel. Despite this, as the helicopter was observed to have departed normally, and reached a cruise altitude, this would suggest that the overall weight did not significantly reduce the helicopter’s performance.

Meteorological information

Bureau of Meteorology forecast and analysis

The graphical area forecast prepared by the Bureau of Meteorology indicated visual meteorological conditions[12] were expected during the flight to Jandakot. Winds were forecast to be generally east-south-easterly below 5,000 ft above mean sea level, between 15–20 kt. There were no SIGMET[13] or AIRMET[14] warnings applicable to the flight.

An analysis prepared by the Bureau of Meteorology indicated a high-pressure system was situated to the south‑west of Western Australia, producing moderate east to south‑easterly winds in the vicinity of the accident site. Satellite imagery and measurements from the weather station at Cunderdin (about 80 km south of the accident site) indicated there was scattered cloud[15] in the vicinity of the site, with bases approximately 4,500–5,000 ft. There was the possibility of some thermal turbulence as the surface temperature and cloud base increased during the day, with a well-mixed air layer below the cloud. However, the analysis did not identify the existence of any hazardous weather phenomena in the vicinity of the accident site.

The air temperature at 2,500–3,000 ft was estimated to be about 10–12 °C, with a dewpoint[16] of about 6–8 °C. According to the Civil Aviation Safety Authority Carburettor icing probability chart, this temperature and dew point were within the ‘serious icing – any power’ envelope.

Pilot reports

Pilots of the other aircraft in the group reported good flying conditions during the flight back to Jandakot. Those reports were generally consistent with the Bureau of Meteorology’s analysis. There was slight variation in the pilots’ estimates of the cloud bases during their flights, ranging between 3,000–4,500 ft. Several pilots who departed Koorda that morning reported encountering some turbulence over the Cowcowing Lakes area. Most described the turbulence as mild, but one pilot reported an instance of ‘moderate’ turbulence,[17] an updraft of sufficient magnitude to startle their passenger and dislodge loose items in the cockpit. 

Recorded information

The helicopter was not fitted with a cockpit voice recorder, flight data recorder or cockpit camera, nor was it required to be. Neither the pilot nor the passenger’s mobile telephones were identified at the accident site.

Sources of data

A handheld GPS receiver and lanyard was recovered at the accident site and data was successfully downloaded. A review of the data found that during the accident flight, data was recorded at intervals varying between 1 and 19 seconds, with shorter intervals representing periods where the track and speed calculated by the GPS was rapidly changing. The information logged included GPS-calculated position, track, groundspeed, and altitude. 

While no mobile telephones were found, the passenger was using the OzRunways[18] application installed on their iPhone during the flight. The application was using the mobile telephone network to transmit data to the OzRunways’ servers every 5 seconds, which included the current position, track, groundspeed and truncated altitude in increments of 100 ft.[19]

Correlation of data

There was a strong correlation between the track log from the handheld GPS and the data transmitted by the iPhone to the OzRunways’ servers. The only significant discrepancies were during the initial climb with the handheld GPS-calculated altitude lagging behind the altitude data transmitted from the iPhone and during the last 10 seconds of recorded data (altitude, groundspeed, and position). Analysis of the last 10 seconds of data indicated several of the positions calculated by the handheld GPS required groundspeeds that exceeded the helicopter’s performance capabilities. During that period, any rapid changes in the satellite constellation used by the GPS could adversely affect the accuracy of the calculated position. The position calculated by the iPhone used additional sensors and GPS frequency bands, and those positions were more consistent with the helicopter following that trajectory during the descent.

Analysis of recorded data 

The elevation of Koorda airstrip was about 1,060 ft above mean sea level. The handheld GPS started recording position information at 1136:32 local time. At 1139:50, the track log of the GPS indicated that the helicopter was airborne and on initial climb. Soon after, the OzRunways application on the iPhone started transmitting data, also consistent with the helicopter being airborne.

There was a close correlation between the 2 tracks and groundspeeds. The helicopter’s airspeed during the initial stages of climb was estimated to be between 60 and 65 kt,[20] which was consistent with the helicopter manufacturer’s recommended climb speed. The estimated airspeed increased progressively towards about 80 kt during the latter stages of the climb. About 3 minutes 40 seconds after take-off, the iPhone and GPS altitude stabilised at about 2,700 ft (refer Appendix A for graphed data).

During the latter stages of the climb and the initial cruise, the pilot’s tracking of the helicopter towards Northam closely matched the track required[21] and any track error was generally less than 5°. This was similar to the tracking performance achieved by the pilot during the outbound flight on the previous day.

About 1 minute after reaching 2,700 ft, the tracking accuracy towards Northam began to reduce (measured as the calculated difference between the track required and track made good).[22] About 20 seconds later (1144:48), the altitude indicated by the iPhone had increased by a 100 ft increment to 2,800 ft (and the handheld GPS altitude also increased by a commensurate amount), with an estimated airspeed of 83 kt. 

About 45 seconds after reaching 2,800 ft and with an airspeed of about 76 kt (at 1145:33), the iPhone data indicated that the helicopter had departed abruptly from controlled flight, descending from 2,800 ft to 1,300 ft over a 10-second interval (a rate of descent of about 9,000 ft/min). The helicopter subsequently collided with terrain (at an elevation of 930 ft), about 6 minutes after becoming airborne at Koorda. 

Data transmitted by the iPhone (blue) and data from the handheld GPS (green) is depicted in Figure 5 and Figure 6.

Figure 5: Correlated track data for VH-RAS from Koorda to the accident site

Figure 5: Correlated track data for VH-RAS from Koorda to the accident site

Source: Google Earth, annotated by the ATSB 

Figure 6: iPhone track data, truncated altitude, and estimated airspeed for VH-RAS during last the 2 minutes of flight

Figure 6: iPhone track data, truncated altitude, and estimated airspeed for VH-RAS during last the 2 minutes of flight

Source: Google Earth, annotated by the ATSB 

Helicopter onboard camera

RHC introduced cockpit video cameras, which have been standard on new R66 and R44 helicopters since early 2021 and 2022 respectively and are an optional retrofit to in-service helicopters of both types. At the time of publication of this report, it remained optional for new R22 helicopters, with retrofit available to most in-service R22s. The forward-facing camera records video (encompassing a view through the windshield, pilot controls and the instrument panel), intercom audio, radio transmission and GPS data. RHC advised the recordings (up to 10 hours) can be used as a training tool, maintenance aid, or aerial-tour souvenir. 

The recording could also assist with occurrence investigations by allowing investigators to understand the circumstance/s that precede an accident, particularly when there are no survivors or witnesses. In turn, this aids the identification of important safety issues.

Wreckage and impact information

Wreckage distribution

The helicopter collided with terrain inverted, on a dry salt flat, on an easterly heading. A small distance below the salt crust was loose muddy sand and the water table was close to the surface. The main rotor head, with blades attached, and the top portion of the mast had separated but were located alongside the fuselage (Figure 7). One main rotor blade had fractured, with the outboard section located about 3 m from the main rotor assembly. The tailcone, including the tail rotor assembly, was attached to the fuselage. The horizontal and vertical stabiliser assembly had separated and was located about 6 m from the tailcone. The auxiliary fuel tank bladder was intact, however, the main tank bladder had ruptured due to impact forces. There was no fire.

Distribution of the wreckage and ground scars were consistent with an almost vertical descent and little to no rotation of the main rotor blades. Both occupants were found secured in their respective restraints, however, due to the high descent rate and inverted orientation, the impact was not considered survivable.

Figure 7: Accident site and wreckage

Figure 7: Accident site and wreckage

Source: ATSB

Wreckage examination

Detailed examination of the wreckage identified continuity of the flight and engine controls, with all fractures consistent with overstress failure, however, distortion to the fuselage precluded determining engine control position prior to impact. There was nil evidence of birdstrike found in the wreckage or the surrounding area. The examination further identified the following:

Powerplant

There was no evidence of a restriction or blockage to any part of the air induction system. Notably, the air intake SCEET hose[23] was in good condition with nil delamination and the air box filter was clear. The governor switch (located at the end of the right seat collective) was in the OFF selection. Although this may not necessarily reflect the position of the switch prior to the accident due to the damage sustained to the helicopter during the impact sequence. In addition, the governor circuit breaker was noted to be in the operational selection (not pulled due to failure or troubleshooting). 

The carburettor heat selector was fully down (no heat) and the carburettor heat assist lockout latch was unlocked. However, it was possible these positions were altered during the impact sequence. Therefore, the actual positions prior to the impact could not be determined. The air box carburettor heat slider was about mid travel, but impact forces and fuselage distortion pulled the control cable, preventing determination of the pre-impact position. Some scoring to the alternator fan backing plate and oil cooler was indicative that the engine may have been rotating at impact, although the damage was not consistent with the engine operating at full power.

Drivetrain

There was no evidence of pre-existing defects to the drive shafts, drive belts or sheaves. The drive belt tensioning clutch actuator had fractured in overstress, however, the actuator setting was consistent with normal operation and stretch of in-use belts. The main rotor transmission case had fractured open on the forward right side, but there was no evidence of failure of the transmission internal gears. The ATSB could not determine if the fracture was sustained during extreme teetering (refer to section titled Extreme teeter and mast bumping) or the impact.

Main rotor system

Damage to the main rotor head components (refer Figure 8 for main rotor head components detail) included:

  • both main rotor pitch change links had fractured, in overstress, at the upper rod end thread 
  • both spindle tusks had fractured and the tusks were not recovered
  • the teeter stops had fractured in the centre due to severe impact forces from the spindles, the lower halves had been liberated and impact damage was visible on the mast. 

The mast had fractured near the swashplate, with no evidence of pre-existing fatigue. The fracture location was coincident with impact from a pitch horn that was free to rotate down and impact the mast, following pitch link failure. The fractured main rotor blade exhibited red paint transfer and damage consistent with it striking the forward fuselage with low energy and wrapping under the cabin.

Figure 8: Main rotor head and mast damage

Figure 8: Main rotor head and mast damage

Note: Diagram of typical R22 main rotor head showing VH-RAS fractured pitch links and corresponding rod end, teeter stop split in half and impact damage from mast bumping.

Source: ATSB and the United Kingdom Air Accidents Investigation Branch

Fuselage and cabin 

Both windshields had shattered, however, the bow (central pillar) was intact. The left seat quick‑disconnect dual flight controls were installed. It was reported both doors were fitted when the helicopter departed Koorda.[24] The left door or its components were not identified in the wreckage at the site, nor in an extensive search of the surrounding area. It was possible it may have been destroyed during the main rotor blade strike to the cabin, but with the fragments unable to be identified or located in the loose muddy sand that was below the salt crust. There was no evidence of main rotor blade strike to any portion of the tailcone.

Post on-site examination

The governor controller was sent to the helicopter manufacturer in the United States for testing, observed by the ATSB (via video link). However, impact damage prevented any functional testing. An internal visual inspection revealed damage consistent with impact forces and there was no evidence of electrical arcing or overheating of the circuit board components.

The ATSB collected a small amount of fuel from the gascolator and auxiliary tank. This was tested by an independent accredited laboratory. While the fuel recovered had been contaminated with ground water after the collision with terrain, the fuel content was consistent with 100 LL Avgas.

Most of the lamps for the warning and caution lights, including low rotor RPM, low fuel and engine governor-off, had been destroyed by impact forces. The only lamps available for testing (clutch, alternator, main rotor chip and main rotor temperature) were examined at the ATSB’s technical facilities in Canberra, Australian Capital Territory. The main rotor chip and temperature lamp filaments had fractured and there was no observable stretch.[25] Examination of the alternator[26] and clutch[27] lamps indicated they probably were illuminated at impact. However, it was unknown if these indications would have illuminated prior to, during, or as a result of the impact sequence. Therefore, the status of these lights prior to the impact was unable to be determined.

In addition, examination of the instruments identified possible contact transfer of material from the needle to the instrument face, at 50-55% engine and 58% rotor RPM on the dual tachometer. The normal operating range for the engine was 101% to 104%, with a maximum continuous RPM of 104%. The engine RPM had to be maintained within this tolerance for the main rotor system to provide effective lift. A possible sweep mark at 11‑15 inches of mercury was identified on the manifold pressure gauge, which was lower than would be expected in cruise conditions. This could be indicative of severe icing, however, it was also possible that the sweep between 11 and 15 was from disruption due to impact forces. There were no reliable marks identified on the carburettor air temperature gauge face or internal components.

In early November 2022, the engine was disassembled and examined at a Civil Aviation Safety Authority (CASA) authorised engine overhaul facility under the supervision of the ATSB. The engine condition was consistent with the engine’s recorded time-in-service since overhaul. No internal or external damage was identified that may have prevented the engine from operating normally prior to the accident. No defects were identified in the induction system components, core engine, or cylinder assemblies that may have affected its pre-accident operation. One magneto was operationally tested with positive results, however, the other could not be tested due to impact damage. Both magnetos were also internally examined, and resistance tested with nil defects identified. Further, the carburettor was bench tested and internally examined, with no issues identified.

In summary, examination of the helicopter’s flight and engine control systems, drive train and powerplant did not indicate any pre-existing defects that may have affected the control or normal operation of the helicopter.

Medical and pathological information

Post-mortem examinations

A full post-mortem examination was performed on the pilot and a limited examination conducted on the passenger.[28] Within the limits of this examination, the pilot’s post‑mortem did not identify any significant natural disease.

The post-mortems identified multiple fractures and injuries to both the pilot’s and passenger’s arms, hands, and legs. Research has previously been conducted into injuries sustained by control seat occupants during an accident and the extent to which those injures would be consistent with the occupant of the seat having their hands or feet on the controls. However, some research has found that the passenger and pilot may exhibit similar injuries if the passenger grasps a solid structure, such as bracing in anticipation of an impact (Cullen, 2004; Gradwell and Rainford, 2016). In addition, the inverted impact with terrain and limited protection provided by the lightweight airframe could have also contributed to the nature of the injuries sustained. Therefore, the evidence was inconclusive in determining whether the pilot or the passenger was manipulating the flight controls. Further, it could not be established if either had a medical event that prevented the other from being able to maintain control of the helicopter.

Toxicology testing conducted on pilot

Toxicology testing conducted as part of the pilot’s post-mortem examination detected the presence of paracetamol, propranolol, and quinidine/quinine. Carbon monoxide detected in the samples was less than 5%.[29]

Paracetamol is a commonly used over the counter analgesic, but generally without adverse side effects significant for its use in aviation. Propranolol, quinine and quinidine are prescription medications with some potential side effects and interactions.

A review of records from the Pharmaceutical Benefits Scheme, from June 2018, indicated that the pilot held prescriptions and a dispensing history for propranolol and temazepam, but none for either quinidine or quinine.

Quinidine and its naturally occurring stereoisomer (mirror image) quinine are natural alkaloids[30] and are individually synthesised for pharmaceutical and medical purposes. The toxicology testing technique could not differentiate between the 2 compounds. Quinidine was typically used to treat heart arrythmias and quinine, as a pharmaceutical medication, to treat malaria. Quinine is also used as a bittering agent in soft drinks such as bitter lemon or tonic water. The pilot used tonic water as a mixer with alcoholic drinks but was reported to have not consumed any during the days prior to the accident.

Propranolol is a prescription medication in the Beta-blocker class of drugs, that blocks the release of stress hormones, such as adrenaline. It can be prescribed for a variety of conditions that include migraines, benign heart palpitations and performance anxiety. The use of propranolol in an aeromedical context is discussed below (refer to section titled Civil Aviation Safety Authority review of propranolol use).

Consultant pharmacologist review

The ATSB engaged a consultant pharmacologist to review the results from the pilot’s toxicology testing. That review found the level of propranolol detected was unlikely to have been consumed during the period 24-hours prior to the accident, nor did they anticipate any adverse effects on the pilot’s ability to operate the helicopter during the accident flight.

They also concluded that if the quinine or quinidine source was from tonic water (ingested as quinine), it would have most likely have had to be consumed within the previous 24 hours and at the detected levels, they would not have expected any impairment of the pilot’s performance. If the source was quinidine (as a medication), it could have been consumed during the previous few days.

Further, the consultant pharmacologist found that the carbon monoxide levels (less than 5% saturation) in the non-preserved blood of the pilot was insignificant.

Civil Aviation Safety Authority review of propranolol use

Although propranolol was not a medication prohibited for use by pilots, the reason for its use could be of aeromedical significance and for that reason, required assessment by a designated aviation medical examiner (DAME) and/or CASA. Aeromedical impacts for its use included the blocking of the effect of adrenaline in maintaining blood pressure under g‑loading and to also reduce blood pressure at normal g-loadings but making the pilot more prone to light headedness from other causes such as dehydration.

Due to the potential side effects, CASA advised the ATSB that propranolol would not usually be approved for pilots who were likely to encounter high g-loadings[31] (high performance aircraft) or operations involving complex variations in g-loadings (push-pull effects in particular). In other cases, pilots may be approved to use propranolol if they could demonstrate their blood pressure was consistently stable.

Pilots intermittently using propranolol to treat symptoms such as performance anxiety are required to be assessed for other effects (such as low blood pressure and tiredness) and could be advised to not operate an aircraft within 24 hours of taking propranolol.

Additional medical considerations

The pilot had previously been diagnosed by their general practitioner as having a longstanding familial benign essential tremor, affecting their hand’s fine motor skills. To treat those symptoms, propranolol had been prescribed and was to be taken as needed. That tremor had also been noticed by many of the pilot’s flying friends and colleagues and was reported to be particularly evident when using hand tools such as screwdrivers, writing and pouring drinks. Flight examiners, instructors and passengers who had flown with the pilot advised that, although they were aware of the existence of the pilot’s tremor, they had not noticed it to affect the operation of the helicopter or aeroplanes being flown. 

The pilot completed an aviation medical with a CASA DAME every 2 years. That process required submission of an online applicant medical history questionnaire and then completion of a physical examination and tests with a DAME to assess the applicant’s ability to meet the relevant medical standard. This included assessing the applicant’s hand/eye coordination and checking for any symptoms or indications of neurological disease. 

The DAME had conducted the pilot’s last 3 medical renewals, with the last being conducted in January 2022, and did not recall the applicant having any tremor of clinical significance. Further, the pilot had not declared in their applicant medical history questionnaire they had symptoms or were receiving treatment of any movement disorder (including tremor), or that they had been prescribed any medications. Had a tremor of clinical significance been identified, the DAME reported that they would have referred the pilot to a neurologist for a specialist opinion. 

Extreme teeter and mast bumping 

Under certain specific flight conditions, semi-rigid rotor systems are susceptible to extreme teetering where the blades teeter beyond their normal operational range, resulting in what is commonly known as ‘mast bumping’. Mast bumping is the act of the inboard end of the blade (the spindle) or main rotor hub contacting the main rotor shaft. In R22 helicopters, this can generally be identified by extensive damage to the teeter stops and varying degrees of structural damage to, and possible fracture of, the mast. 

Once the teeter stops are damaged or fractured, both spindle tusks may also fracture. This allows the main rotor blades to flap even further resulting in excessive bending loads to the main rotor pitch change links and subsequent fracture of one or both links. Failure of a pitch link can result in the associated blade reacting to the aerodynamic and centripetal forces on the blade and rotating about its pitch axis, making the helicopter uncontrollable. 

As documented in many investigation reports worldwide, scenarios that have been linked to mast bumping include low-g and/or low rotor RPM/rotor stall, in conjunction with delayed and/or inappropriate flight control inputs.[32]

The low-g condition

‘G’ or ‘g’ is an abbreviation for the acceleration due to the earth’s gravity. Positive ‘g’ is necessary for helicopters to respond to pilot control inputs. In a low-g condition (that is, approaching the feeling of weightlessness),[33],[34] the pilot’s ability to control the attitude of the helicopter is greatly reduced. 

The United States Federal Aviation Administration (FAA) Helicopter Flying Handbook further described low-g effects, including:

Helicopters rely on positive G to provide much or all of their response to pilot control inputs. The pilot uses the cyclic to tilt the rotor disk, and, at one G, the rotor is producing thrust equal to aircraft weight. The tilting of the thrust vector provides a moment about the center of gravity to pitch or roll the fuselage. In a low-G condition, the thrust and consequently the control authority are greatly reduced.

Although their control ability is reduced, multi-bladed (three or more blades) helicopters can generate some moment about the fuselage independent of thrust due to the rotor hub design with the blade attachment offset from the center of rotation. However, helicopters with two-bladed teetering rotors rely entirely on the tilt of the thrust vector for control. Therefore, low-G conditions can be catastrophic for two-bladed helicopters.

… (when the helicopter) enters a low-G condition. Thrust is reduced, and the pilot has lost control of fuselage attitude but may not immediately realize it. Tail rotor thrust or other aerodynamic factors will often induce a roll. The pilot still has control of the rotor disk, and may instinctively try to correct the roll, but the fuselage does not respond due to the lack of thrust. If the fuselage is rolling right, and the pilot puts in left cyclic to correct, the combination of fuselage angle to the right and rotor disk angle to the left becomes quite large and may exceed the clearances built into the rotor hub. This results in the hub contacting the rotor mast, which is known as mast bumping.

RHC stated that extreme teetering and subsequent mast bumping can result from the pilot attempting to recover from an uncommanded right roll while in a low-g condition. Extensive investigation has shown that inappropriate recovery flight control inputs often resulted in the main rotor blade impacting the forward fuselage.

Low rotor RPM and stall

The R22 helicopter, with its low rotor system mass and relatively high RPM, is described as ‘low inertia’. In low inertia systems, rotor RPM is gained and lost very easily. Low rotor RPM occurs when the rotor can no longer produce enough lift to support the weight of the helicopter, and it will start to descend. If this situation is not quickly and effectively managed, the rotor RPM can reduce to a point where one, or both, main rotor blade/s stall. According to RHC safety notice[35] SN-24 Low RPM rotor stall can be fatal, rotor stall recovery is ‘virtually impossible’.

Low-rotor RPM can occur at almost any time, during power-on and power-off operations and is usually the result of improperly coordinating the collective and throttle, including overpitching or a failure to quickly lower the collective in an emergency such as engine failure or power reduction.

RHC safety notice SN-10 Fatal accidents caused by low rotor RPM rotor stall included:

A primary cause of fatal accidents in light helicopters is failure to maintain rotor RPM. To avoid this, every pilot must have his reflexes conditioned so he will instantly add throttle and lower collective to maintain RPM in any emergency. 

Power available from the engine is directly proportional to RPM. If the RPM drops 10%, there is 10% less power. With less power, the helicopter will start to settle, and if the collective is raised to stop it from settling, the RPM will be pulled down even lower, causing the ship to settle even faster. If the pilot not only fails to lower collective, but instead pulls up on the collective to keep the ship from going down, the rotor will stall almost immediately. When it stalls, the blades will either "blow back" and cut off the tailcone or it will just stop flying, allowing the helicopter to fall at an extreme rate. In either case, the resulting crash is likely to be fatal.

No matter what causes the low rotor RPM, the pilot must first roll on throttle and lower the collective simultaneously to recover RPM before investigating the problem. It must be a conditioned reflex. In forward flight, applying aft cyclic to bleed off airspeed will also help recover lost RPM.

The low rotor RPM warning lamp and horn will activate when the rotor RPM reduces to 97% or below. The warning lamp is located on the top of the instrument panel and the horn can be heard in the cabin and in both headsets. The POH stated that ‘catastrophic rotor stall could occur if the rotor RPM ever drops below 80% plus 1% per 1,000 ft of altitude’. Further, the FAA Helicopter Flying Handbook stated that ‘low inertia rotor systems can become unrecoverable in 2 seconds or less if the RPM is not regained immediately’.

Potential factors leading to low-g and/or low rotor RPM/rotor stall

As a possible explanation for delayed or inappropriate control inputs that may have preceded a low-g condition or low rotor RPM and stall, the investigation explored the following scenarios:

Low-g pushover 

RHC safety notice SN-11 Low-g pushovers – extremely dangerous stated ‘pushing the cyclic forward following a pull-up or rapid climb, or even from level flight, produces a low-g (weightless) condition’. It also stated that severe in-flight mast bumping usually results in main rotor shaft separation and/or rotor blade contact with the fuselage. The following warning was included:

Never attempt to demonstrate or experiment with low-G manoeuvres, regardless of your skill or experience level. Even highly experienced test pilots have been killed investigating the low-G flight condition. Always use great care to avoid any manoeuvre which could result in a low-G condition. Low-G mast bumping accidents are almost always fatal.

The ATSB spoke with the pilot’s regular helicopter flight instructor and other pilots who routinely flew with the pilot in VH-RAS. They all reported that the pilot demonstrated awareness of low-g flight conditions and the danger in entering a pushover manoeuvre, whether deliberate or unintentional. It was therefore determined to be unlikely that the pilot initiated a deliberate low-g pushover.

Turbulence

The FAA Helicopter Flying Handbook stated that ‘turbulence, especially severe downdrafts, can also cause a low-g condition and, when combined with high airspeed, may lead to mast bumping’. RHC safety notice SN-32 referred to flying in high winds or turbulence,[36] firstly stating that it should be avoided. It continued, noting that ‘a pilot’s improper application of control inputs in response to turbulence can increase the likelihood of a mast bumping accident’. In addition, in March 2024, the ATSB published the safety advisory notice Anticipate turbulence and slow down, which included:

Awareness of conditions likely to produce turbulence, and slowing down prior to encountering turbulence, could increase the time available to recognise and respond to a low-g condition in Robinson Helicopters.

Several pilots who departed Koorda that morning reported encountering some turbulence over the Cowcowing Lakes area.[37] RHC recommended a reduction in airspeed when encountering turbulence. The recorded data for VH-RAS did not indicate any significant deviation to altitude or airspeed typically seen in moderate, severe or extreme turbulence. In addition, the data did not indicate any significant reduction in airspeed in the last minutes of the flight, as recommended by RHC when encountering significant turbulence.[38],[39] 

RHC also advised helicopters that are lightly loaded may be more susceptible to turbulence than heavy helicopters. As the weight of VH-RAS was calculated to be at, or just above, its maximum weight at the time of the accident, this potentially reduced any effects of turbulence that may have been encountered.

Overpitching

As the collective is raised, there is a simultaneous and equal increase in pitch angle of both main rotor blades. An increase in pitch angle also results in increased drag on the main rotor blades. To counter this adverse effect, the R22 has a throttle correlator mechanism attached to the collective control that increases the engine’s throttle when the collective is raised.

Overpitching is a condition that happens when the collective pitch is increased to a point where the angle of attack of the main rotor blades creates extra drag and maximum engine power cannot maintain or restore normal operation rotor RPM. One typical scenario often occurs during take-off, where the pilot raises the collective lever to a point beyond the full throttle position (where full throttle was required to maintain RPM), then there will be more power required by the rotors than power available from the engine, resulting in a rotor RPM decay. However, as the helicopter had departed Koorda without incident, this was considered unlikely for this occurrence.

Overpitching can also occur if the pilot raises the collective lever at a rate that is faster than the correlator will open the throttle (to avoid a bird for example), while not compensating for the increased drag by manually increasing the throttle. In this case, the rotor RPM may rapidly decay to a level that is too low for the engine power available to recover.

In addition, overpitching is more likely to occur at a high weight and/or high altitude, where the rotor blades are already operating at larger pitch angles.

Any application of collective to arrest the descent further increases rotor drag and reduces rotor RPM. The situation can rapidly deteriorate resulting in the rotor blades effectively stalling and significantly reduced lift. 

Potential for negative transfer of learning in an emergency situation

The pilot had considerable aeroplane operational experience, including flight activity endorsements to conduct aerobatics, spinning and formation flying. The investigation considered if the pilot may have reacted to an unexpected situation with an inadvertent ‘aeroplane’ control input, as described in SN-29 Airline pilots high risk when flying helicopters, which could have induced a low-g scenario. Specifically, the notice stated that:

…The airplane pilot may fly the helicopter well when doing normal maneuvers under ordinary conditions when there is time to think about the proper control response. But when required to react suddenly under unexpected circumstances, he may revert to his airplane reactions and commit a fatal error. Under those conditions, his hands and feet move purely by reaction without conscious thought. Those reactions may well be based on his greater experience, ie., the reactions developed flying airplanes.

Records indicated the majority of the pilot’s recent flying had been conducted in VH-RAS.[40] In addition, people who had flown in VH-RAS reported the pilot to being cognisant of the dangers of inappropriate control inputs when operating an R22 helicopter. Therefore, while a scenario where the pilot inadvertently used aeroplane flight control actions was considered a possibility, it was assessed to be unlikely in this occurrence given the pilot’s helicopter experience.

Inadvertent or inappropriate dual control input 

Several sources reported that, on occasion, the pilot had offered passengers with flying experience the opportunity to ‘fly’ the helicopter using the left seat dual flight controls. Some passengers reported that they had flown the helicopter using the cyclic control, while the pilot retained control of the collective. One of those passengers had remarked that the pilot had been closely supervising them and had cautioned them about making abrupt forward control inputs. Another passenger recalled that they had been offered but decided to decline the opportunity to fly the helicopter. In this case, the pilot had emphasised the sensitivity of the flight controls and highlighted the hazards with making abrupt control inputs. 

RHC safety notice SN-20 Beware of demonstration or initial training flights noted that, ‘a disproportionate number of fatal and non-fatal accidents occur during demonstration or initial training flights’. Further, if a ‘student’ was to make sudden large control movements in the wrong direction, an experienced instructor may not necessarily be able to recover control of the helicopter. The notice also highlighted the importance of thoroughly explaining to students the ‘extreme sensitivity of the controls in a light helicopter’. 

RHC safety notice SN-44 Carrying passengers also identified that carrying a passenger can potentially increase risk as they add workload and distraction. The notice specifically stated:

  • Always remove passenger-side controls. 
  • Caution passengers against inadvertently bumping the cyclic center post.

Another potential source of confusion for someone inexperienced in flying helicopters is the throttle operation. The throttle twist control, located on the end of each collective, is operated by rolling the hand away from the body (or outboard) to increase engine power, and rolling toward the body to decrease. This is opposite to throttle controls fitted to vehicles such as motorcycles and the steering arm on boat outboard motors.

Despite the above, without any onboard recording devices such as a cockpit camera, the ATSB was unable to determine if the passenger was in control or if they had inadvertently bumped or moved the controls. 

Other scenarios

The investigation considered other scenarios that may induce a large control input, such as avoiding a bird or a door opening or separating in-flight. Bird avoidance may have resulted in an abrupt control movement, however, nil evidence of a strike was found in and around the wreckage. Further, one of the pilots in the group and a local resident stated that they did not observe any bird activity in the area. 

If a door had opened, this had potential to temporarily distract the pilot and/or the passenger, or result in an inadvertent control input while trying to close the door. [41] Noting that the left door could not be identified at the accident site, operating the helicopter with one or both doors removed is permitted, with the manufacturer advising to calculate weight and balance as required[42] and ensure loose articles are secured in the cabin. Liberation of the left door had the potential to strike the tail cone or tail rotor assembly, however, there was no evidence of the door coming into contact with any portion of the tailcone.

While these scenarios remained a possibility, there was insufficient evidence to conclude probability.

Engine power loss scenarios 

While the governor switch was found in the OFF selection, the position prior to impact could not be determined and post-accident functionality testing could not be performed due to the damage sustained. However, it remained a possibility for an intermittent issue (for example a cylinder misfire, fouled spark plug or sticky valve), to briefly affect engine operation, which did not result in any visible damage. An intermittent loss of engine power will typically result in a ‘kick’ (nose left yaw). It was possible that a sudden yaw may have contributed to either the pilot or passenger making a large control input, but there was insufficient evidence to conclude probability.

There have also been cases where an engine stoppage was inadvertently induced by rolling off the throttle too fast or the mixture control being pulled instead of the carburettor heat or another control.[43] 

Acknowledging the limitations of the Civil Aviation Safety Authority Carburettor icing probability chart and variations to induction systems depending on engine installation, the investigation also considered the possibility of carburettor icing. Carburettor ice is formed when the normal process of vaporising fuel in a carburettor cools the carburettor throat so much that ice forms from the moisture in the airflow, which can restrict airflow to the engine. This is more likely to occur at low engine power settings due to the added cooling effect of the partially-closed throttle butterfly.[44],[45] This valve provides more area on which the ice can accrete and increases the partial vacuum downstream of the valve. This causes further chilling of the air and the water droplets, further increasing the likelihood of ice accretion. The effect of carburettor icing includes reduced power output, rough running and in some cases engine failure. Further, the risk of ice build-up in the carburettor can be high even with no visible moisture and at temperatures of up to 38 °C. 

The RHC safety notice SN-25 Carburetor Ice also stated that, ‘avoidable accidents have been attributed to engine stoppage due to carburetor ice. When used properly, the carburetor heat and carb heat assist systems on the R22 and R44 will prevent carburetor ice’. The European Union Aviation Safety Agency safety information bulletin No: 2010-03 Carburetor Icing Prevention, also noted that:

In a helicopter, icing can develop quite insidiously and the effect on the engine is less obvious. Furthermore, should the engine stop, an immediate entry to autorotation is necessary to prevent catastrophic reduction of rotor RPM, and the descent rate, usually around 2 000 feet per minute, is such that there is rarely time to attempt a restart. 

RHC safety notice SN-31 Governor can mask carb ice stated that, when ice begins to form in the carburettor, a properly functioning governor will increase throttle to maintain engine RPM, which will also result in constant manifold pressure. Once the governor has opened the throttle completely it can no longer maintain rotor RPM and the engine RPM will reduce, which may be the first point a pilot is aware of the icing, if they had not been monitoring the manifold pressure and carburettor air temperature gauges.[46],[47] Further, application of heat at this late stage will melt any ice, which could result in engine stoppage.

The environmental conditions and time between the accident and the ATSB’s examination of the wreckage meant that any icing in the throat of the carburettor would have melted and not been detectable. Also, the examination could not determine if carburettor heat was in use prior to impact nor were there any reliable needle impact marks identified on the carburettor air temperature gauge. Therefore, while local conditions were conducive to the possibility of the formation of carburettor ice, it was not possible to establish if VH-RAS was affected by carburettor icing at any stage of the flight.

Overall, the ATSB’s examination of the engine did not identify any issue that may have affected operation and noting that the engine was likely rotating at impact, may suggest that an engine stoppage had not occurred. However, the investigation could not conclude an intermittent engine issue and/or that carburettor icing occurred, resulting in a reduction in power and the requirement to enter autorotation. Equally, the inverted portion of the descent had the potential to interrupt fuel flow to the engine via the gravity‑fed fuel system and reduce engine power.

In the event of an engine power failure above 500 ft above ground level, the emergency procedures section of the POH stated to:

  • Lower collective immediately to maintain rotor RPM
  • Establish a steady glide at approximately 65 KIAS (knots indicated airspeed)
  • Adjust collective to keep RPM between 97 and 100% or apply full collective down if light weight prevents attaining above 97%.

Airspeed and descent rates may be variable during controlled descent. Descent rates during autorotation vary depending on helicopter configuration and local conditions, however, anywhere between 1,400 to 1,900 ft/min can be expected.[48]

However, using the recorded data, the investigation estimated that the helicopter collided with terrain between 10 to 15 seconds after departing from controlled flight. The descent rate of about 9,000 ft/min during this period was inconsistent with the helicopter being established in an autorotative descent. 

Low-g or low rotor RPM signatures

The ATSB liaised with RHC and reviewed investigation reports from the United Kingdom, United States, Europe, and New Zealand. Excessive teeter and mast bumping, such as fractured tusks and teeter stops, were associated with a combination of these scenarios. 

A sudden roll to the right is often associated with a low-g event. Typical low-g wreckage signatures include a main rotor blade strike to the cabin/forward fuselage (where the blade/s cuts through the helicopter at high velocity) and mast separation (often at the mast bump/teeter stop location). In addition, a long/large debris trail is indicative of in‑flight break‑up initiating when the helicopter was within normal operating parameters.

Low rotor RPM and rotor stall signatures identified in many investigation reports included a rotor strike to the tailcone, main rotor blade coning,[49] spindle impact marks on the main rotor head, little to no rotational ground marks, and the helicopter nosing over and a vertical descent with a small debris field. However, it has been documented that, since RHC changed the main rotor blade construction from stainless steel skin to aluminium skin, damage to blade skins due to extreme coning as a result of low rotor RPM is now less than previously observed.[50]

A rotor strike to a solid object, such as the fuselage, a tree, or the ground, can stop a low powered engine. This is in contrast to where rotor blades often fracture into multiple small pieces during a rotor strike with full engine power. 

Similar occurrences

A review of investigation reports from Australia, New Zealand, United Kingdom, United Sates, South Africa, and Europe identified at least 3 reports that had signatures very similar to this occurrence. These are summarised below.

German Federal Bureau of Aircraft Accident Investigation BFU21-0949-3X  

On 17 October 2021, recorded data from a Robinson R44 Raven II showed that, while in cruise about 1,900 ft above mean sea level, the helicopter abruptly climbed about 200 ft, followed almost immediately by a rapid descent. Coincident to this, the recorded ground speed rapidly decayed from about 100 kt to zero. The pilot and 2 passengers were fatally injured.

The mast had fractured below the swashplate and the rotor head, with the blades attached, came to rest on top of the upright destroyed fuselage. Typical mast bump and in‑flight break‑up signatures were found on the mast and rotor head. One main rotor blade showed damage consistent with it striking the forward fuselage. In addition, the left seat (passenger) dual flight controls were installed.

The investigation concluded the helicopter likely entered a low-g condition that led to mast bumping ‘due to erroneous control inputs, which resulted in the rotor hitting the fuselage and in‑flight break-up’. Of note, the Bureau indicated that it was quite possible that the passenger was allowed to control the helicopter during the flight and unknowingly initiated a pull‑up or push over. However, it could not be established with any certainty who was in control of the helicopter at the time of the occurrence.

ATSB investigation AO-2020-061

On the afternoon of 2 December 2020, a RHC R44 Raven I, registered VH-HGU, departed Goulburn Airport, New South Wales with a student pilot and instructor on board. The helicopter flew east, and the last recorded automatic dependent surveillance broadcast detected it descending into a valley in the Bungonia State Conservation Area. A search commenced when the helicopter did not return as expected, and the wreckage of VH-HGU was found in a valley, approximately 4 km north-west of its last ADS-B transmission. Both pilots were fatally injured, and the helicopter was destroyed.

Although fire and impact damage had destroyed some parts of the helicopter, the evidence available gave no indication that the helicopter was operating abnormally prior to an in‑flight break-up. Components recovered near the beginning of the 275 m wreckage trail indicated that a main rotor blade had struck the left side of the fuselage at the beginning of the break‑up sequence. No evidence was found to indicate pre-existing mechanical defects or issues that could have prevented normal engine operation. While a transient condition such as a partial or complete power loss could not be ruled out, such an event should not have resulted in an in-flight break-up.

The investigation concluded that, while flying in the vicinity of the valley, the helicopter entered a low-g condition due to turbulence, inappropriate control inputs, or a combination of both. This condition, probably in combination with inappropriate recovery control inputs resulted in extreme teetering of the main rotor. A mast bump occurred as a result, and the helicopter subsequently broke up in-flight.

United Kingdom Air Accidents Investigation Branch G‑CHZN

On 6 January 2012, after about 1 hr and 28 minutes into a private flight, and when about 1,440 ft above the ground, the Robinson R22 disappeared from air traffic control radar. Witnesses reported hearing a pop sound and some described the helicopter rolling to the left, with one person saying the helicopter pitched up prior to the left roll. The helicopter then fell, inverted, to the ground. The pilot, the only person on board, sustained fatal injuries.

Both main rotor blades had separated from the hub. There was evidence of rotor blade strike to the forward left fuselage. The tailcone remained attached to the fuselage and there was no evidence of rotor strike. An engine examination did not identify any issue or failure that would prevent it from operating normally. The local conditions at the time were calculated to be conducive to moderate or serious carburettor icing at any engine power.

The investigation explored low-g and low rotor RPM, with the wreckage exhibiting signatures from both scenarios. Pilot incapacitation, carburettor icing and avoiding a bird were also considered as possible contributing events. The report concluded that the mast bumping ‘was probably caused by a loss of rotor RPM (not followed by rapid lowering of the collective), a low-g pushover, a large abrupt control input – or a combination thereof’. Further, it was noted that low-g or a large abrupt control input ‘could have been generated for a number of reasons, and the light control forces in the R22 make it relatively easy to enter such conditions’.

Safety analysis

Introduction

On the morning of 2 October 2022, a Robinson Helicopter R22 Beta II, registered VH‑RAS, departed Koorda, Western Australia, on a return flight to Jandakot via Northam aerodrome. Shortly after reaching cruise, the helicopter departed from controlled flight, descended rapidly, and collided with terrain inverted. The 2 occupants were fatally injured, and the helicopter was destroyed.

This analysis will examine the factors that likely contributed to the in-flight break-up, which include entering a low-g and/or low rotor RPM/rotor stall condition. It will also discuss the fitment of dual flight controls when carrying passengers and the importance of disclosing to aviation medical specialists the use of prescription medication for a medical condition. 

Departure from controlled flight due to in-flight break-up

Analysis of the recorded data indicated that the helicopter took off from Koorda and climbed to a cruise altitude with no apparent issues. However, shortly after, the data broadcast by the iPhone was consistent with the helicopter departing controlled flight. The groundspeed quickly reduced and the helicopter rapidly descended at a rate significantly in excess of what would be expected if an autorotation was being conducted by the pilot. The trajectory apparent in the analysis of the iPhone data closely correlated with the location of the helicopter wreckage.

Extreme teetering

The site and wreckage examination identified signatures consistent with the main rotor assembly being subject to excessive teeter and mast bumping. This included fracture of the spindle tusks, teeter stops, pitch links, and main rotor strike to the fuselage. While the main rotor assembly separation location was lower than the typical mast bumping, impact damage in the vicinity of the teeter stops was indicative of the severe forces associated with extreme teetering. In this instance, the mast fracture was likely associated with pitch horn impact, from a freely rotating blade, and determined to have occurred later in the accident sequence. As a result of the extreme teetering and mast bumping, the helicopter was subject to structural failure and in-flight break-up, beyond which sustained flight was no longer possible.   

Low-g and/or low rotor RPM/stall conditions

The ATSB examined several previous accidents with similar circumstances, all of which identified low-g or low rotor RPM/rotor stall as conditions that could lead to extreme teetering and/or mast bumping and an in-flight break-up.

Examination of the dual tachometer identified signatures of low rotor and engine RPM at impact, however, this may not be indicative of operational conditions just prior to the departure from controlled flight. Although the small debris field and flight data showing an almost vertical descent were representative of low rotor RPM/rotor stall, there was only minor coning to the main rotor blades, but this may have been due to the aluminium skin construction of the main rotor blades. In addition, it was unknown if the low rotor RPM warning light was illuminated as the lamp was destroyed.

While the helicopter impacted the ground inverted, it could not be established if this was initiated by a right roll (low-g) or a nose over event (low rotor RPM). The method of the main rotor blade strike to the cabin was consistent with a mast bumping event and likely occurred during the later stage of the uncontrolled descent.

Multiple scenarios were determined to have preceded a low‑g or low rotor RPM condition, which were also explored by the ATSB. These included responding to an engine power loss/failure (such as from carburettor icing or governor unit malfunction), turbulence, low-g pushover, overpitching, a medical event, birdstrike or bird avoidance, a door opening or separating in-flight, or other large control input for undetermined reasons. While some of these were considered unlikely, as discussed previously, some were inconclusive due to insufficient evidence and the absence of an onboard camera. 

However, the preceding factors examined result from, or could be exacerbated by, pilot flight control inputs. For example, inappropriate inputs may result in a low-g pushover or overpitching, incorrect recovery inputs when responding to turbulence may result in low-g, or delayed inputs when responding to a low rotor RPM may lead to rotor stall. In this instance, the ATSB was unable to establish which scenario preceded the other during the accident sequence, in that, pilot reaction to low-g may have inadvertently induced a low rotor RPM state, or vice versa.

Research has shown that, even if a helicopter enters a low-g or low rotor RPM condition it is recoverable through prompt and appropriate control inputs. The RHC POH and safety notices provide detailed information on how to avoid these conditions, and best practice for recovering control if required. It is important to acknowledge that the automation of some systems (for example, the carburettor heat assist and engine RPM governor) may mask a developing malfunction or adverse condition. While flight training assists in appropriate recovery techniques becoming instinctual, the pilot must remain vigilant throughout the entire flight to avoid a delayed reaction in an unexpected situation. This is critical as the R22 low inertia rotor system means a pilot could have less than 2 seconds to identify the situation and react appropriately before it becomes unrecoverable.

In summary, the site and wreckage examination identified signatures that were likely indicative of a low-g and/or low rotor RPM/rotor stall condition. While an onboard camera was not fitted, given the nature of the events that typically precede these conditions, it was also likely that delayed and/or inappropriate flight control inputs were a factor, although the exact circumstances could not be conclusively determined. However, it is known that low‑g and low rotor RPM/rotor stall conditions can be catastrophic for helicopters with semi-rigid rotor heads. Therefore, a pilot’s ability to identify the condition and promptly apply the correct flight control inputs is vital to effective recovery and continued safe operation.  

Dual flight controls

Examination of the wreckage identified that the quick-disconnect dual flight controls were installed at the left seat (passenger) location. It was also established that, on occasion, the pilot allowed passengers with previous flying experience to operate the cyclic control. As large, abrupt control inputs are one precursor to teetering/mast bumping events, the ATSB considered the possibility of an inadvertent control input from the passenger, such as bumping the controls, or the passenger having control of the cyclic and/or any of the other dual controls. 

The cyclic T-bar ‘see-saw’ design meant that, if the person seated in the left seat has control of the helicopter, the cyclic grip of the right seat person would be in a higher-than-normal operating position. In a situation where a passenger has made an inappropriate control input from the left seat, the positioning of the T-bar could potentially delay the pilot from regaining control. RHC noted that, even within a structured flying training context, the instructor may not be able to regain control of the helicopter in time to prevent a loss of control.

Having dual flight controls installed increases the risk of inadvertent control inputs by a passenger. This is supported by the advice in the R22 POH to remove the controls and in a further safety notice from RHC, which described the risks when carrying passengers. While there was insufficient evidence in this case to determine if the passenger made an inadvertent control input or if they were operating any of the controls during the flight, either action had the potential to contribute to the helicopter entering a low-g and/or low rotor RPM condition. 

In addition, to avoid an inappropriate input as much as possible, unless operating in a flight training environment with a qualified instructor, under no circumstances should an unqualified person be permitted to manipulate the helicopter’s controls. As emphasised in the RHC safety notice on demonstration or initial training flights, this is particularly relevant in the R22 type helicopter, where the low inertia rotor system affords a pilot very little time to react appropriately and regain control.

Disclosure of medical information

While a medical event prior to the in-flight break-up could not be determined in the absence of an onboard camera, the investigation established that the pilot had been prescribed and was taking medication (propranolol) to treat symptoms of their hand tremor. However, this information had not been declared to the DAME during their recent medical examinations. This precluded an opportunity by CASA and/or the DAME to complete a formal assessment of that condition and the use of medication for aeromedical significance and fully assess the pilot’s ability to meet the relevant medical standard. 

Based on information provided to the ATSB by CASA and the DAME who had completed the pilot’s most recent medical renewals, neither the hand tremor nor the prescription medication used to treat those symptoms would necessarily have precluded the pilot being issued an aviation medical certificate. 

Although the source of the quinine or quinidine could not be determined, the level of this and the propranolol detected were unlikely to have affected the pilot’s ability to operate the helicopter, as assessed by the consultant pharmacologist. Similarly, those who had flown with the pilot stated that they did not recall the tremor affecting their ability to fly. 

Nevertheless, it is important to declare all medications and medical conditions to address risks that could affect performance. While it is acknowledged that some pilots may have concerns about not meeting medical certificate requirements if they make such declarations, pathways exist for managing certain medical conditions while maintaining a medical certificate.

Cockpit cameras

The ATSB explored multiple scenarios that were considered to contribute to extreme teetering and mast bumping accidents. However, there was insufficient evidence available to determine the events immediately prior to the in-flight break-up. As noted by the Transport Accident Investigation Commission (2021), a significant proportion of mast bumping accidents in New Zealand have occurred in low-g flight conditions. However, ‘Part of the problem is that the available evidence has not allowed the circumstances and causes of all of these ‘mast bumping’ accidents to be fully determined’. As such, the Commission recommended the need for cockpit video recorders and/or other means to capture data in certain classes of helicopter. 

In recent years, RHC has introduced cockpit cameras into the R66 and R44 helicopters as standard. The inclusion of these cameras will provide vital footage and audio information to investigators and manufacturers. Understanding the circumstances leading up to extreme teeter and in-flight break events, will assist in determining appropriate steps for ongoing safety improvement. 

Findings

ATSB investigation report findings focus on safety factors (that is, events and conditions that increase risk). Safety factors include ‘contributing factors’ and ‘other factors that increased risk’ (that is, factors that did not meet the definition of a contributing factor for this occurrence but were still considered important to include in the report for the purpose of increasing awareness and enhancing safety). In addition ‘other findings’ may be included to provide important information about topics other than safety factors. 

These findings should not be read as apportioning blame or liability to any particular organisation or individual.

From the evidence available, the following findings are made with respect to the in-flight break-up involving Robinson R22 Beta II, VH-RAS, 13 km south-west of Koorda, Western Australia, on 2 October 2022.

Contributing factors

Other factors that increased risk

  • Quick-disconnect dual flight controls were installed in a position occupied by a passenger, which increased the risk of inadvertent or inappropriate passenger control input.
  • The pilot did not disclose their use of a prescription medication being used to treat symptoms of a medical condition to the Civil Aviation Safety Authority. This precluded specialist consideration and management of the on-going flight safety risk the medical condition and medication may have posed.

Other findings

  • In helicopters with semi-rigid rotor heads, the circumstances leading to an in-flight break-up as a result of mast bumping and extreme teetering are not well documented. Recorded cockpit imagery would provide valuable information and insight into the events leading up to this type of occurrence.

Sources and submissions

Sources of information

The sources of information during the investigation included the:

  • Civil Aviation Safety Authority 
  • Western Australia Police Force and the Coroner’s Court of Western Australia
  • Robinson Helicopter Company 
  • maintenance organisation for VH-RAS
  • Bureau of Meteorology
  • participants of the flying event
  • pilot’s flight instructor
  • people who had regularly flown with the pilot
  • consultant pharmacologist
  • recorded data from a handheld GPS receiver and OzRunways computer server.

References

Cullen, S.A. (2004). Mechanisms of injury in aircraft accidents. In Pathological aspects and associated biodynamics in aircraft accident investigation. Lecture series conducted at RTO HFM, Germany.

Gradwell, D. & Rainford, D.J. (Eds.) (2016). Ernsting’s Aviation and Space Medicine (5th ed). Boca Raton, FL: CRC Press.

Mornington-Sanford, R. (2014). It’s all in your head. Retrieved from https://www.morningtonsanfordaviation.com/

Mornington-Sanford, R. (2012). No ice, thank you. Retrieved from https://www.morningtonsanfordaviation.com/

Rivera, J., Talone, A.B., Boesser, C.T., Jentsch, F. & Yeh, M. (2014). Startle and surprise on the flight deck: Similarities, differences, and prevalence. In Proceedings of the human factors and ergonomics society annual meeting September 2014 (Vol. 58, No. 1, pp. 1047-1051). Sage CA: Los Angeles, CA: SAGE Publications.

Transport Accident Investigation Commission. (2021). Robinson helicopters: mast bumping accidents in NZ. Retrieved from https://www.taic.org.nz/watchlist/robinson-helicopters-mast-bumping-accidents-nz 

Submissions

Under section 26 of the Transport Safety Investigation Act 2003, the ATSB may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. That section allows a person receiving a draft report to make submissions to the ATSB about the draft report. 

A draft of this report was provided to the following directly involved parties:

  • the maintenance organisation for VH-RAS
  • Civil Aviation Safety Authority
  • United States National Transportation Safety Board 
  • Robinson Helicopter Company
  • Bureau of Meteorology.

Submissions were received from the Robinson Helicopter Company. The submissions were reviewed and, where considered appropriate, the text of the report was amended accordingly.

Appendices

Appendix A: Handheld GPS and iPhone data during accident flight

Appendix A: Handheld GPS and iPhone data during accident flight

Purpose of safety investigations

The objective of a safety investigation is to enhance transport safety. This is done through: 

  • identifying safety issues and facilitating safety action to address those issues
  • providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.

It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.

Terminology

An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.

Publishing information

Released in accordance with section 25 of the Transport Safety Investigation Act 2003

Published by: Australian Transport Safety Bureau

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[1]     Visual flight rules (VFR): a set of regulations that permit a pilot to operate an aircraft only in weather conditions generally clear enough to allow the pilot to see where the aircraft is going.

[2]     Avgas: a type of aviation fuel used in aircraft with a spark-ignited internal combustion engine.

[3]     Time-in-service recorded on the maintenance release was collective activated. Therefore, engine running time (warm up, cool down and any time with the helicopter running on the ground) was not included.

[4]     VH-RAS was the second R22 helicopter that the pilot had owned. Ownership of these helicopters was reported to have been transferred in 2016, as an operational consideration. Although VH-RAS had accumulated a higher number of hours total time in service prior to the ownership transfer, it had adequate hours available for the pilot’s purposes and their pattern of personal use.

[5]     The 45 minutes included engine running time while the helicopter was on the ground, which resulted in about 20 minutes recorded on the maintenance release.

[6]     Autorotation is a condition of descending flight where, following engine failure or deliberate disengagement, the rotor blades are driven solely by aerodynamic forces resulting from rate of descent airflow through the rotor. The rate of descent is determined mainly by airspeed.

[7]     Coning of main rotor blades: the upwards movement of the main rotor blades while they are rotating. This is usually in response to an increase in aerodynamic force as a result of a control input from the pilot. It is more pronounced at high weights and/or low main rotor speed.

[8]     The swashplate consists of 2 main parts: a stationary swashplate and a rotating swashplate. The stationary (inner) swashplate is mounted on the main rotor mast and is connected to the cyclic and collective controls by the push-pull tubes. It is able to tilt in all directions and move vertically. The rotating (outer) swashplate is mounted to the stationary swashplate by means of a bearing, which allows it to rotate with the mast. The swashplates move as one unit. The rotating swashplate is connected to the main rotor blade pitch horns by the pitch links.

[9]     Cyclic: a primary helicopter flight control that is similar to an aircraft control column. Cyclic input tilts the main rotor disc, varying the attitude of the helicopter and hence the lateral direction.

[10]    Quick-disconnect flight controls do not require use of tooling to fit and remove and can therefore be accomplished by the pilot, without the requirement for a licenced aircraft maintenance engineer.

[11]    The POH required the pilot to use carburettor heat as required to keep the needle on the carburettor air temperature gauge out of the yellow arc (-15 to 5°C). In addition, carburettor heat was to be used with power settings below 18” mercury, regardless of the indicated carburettor air temperature.

[12]    Visual meteorological conditions: an aviation flight category in which visual flight rules flight is permitted – that is, conditions in which pilots have sufficient visibility to fly the aircraft while maintaining visual separation from terrain and other aircraft.

[13]    SIGMET provides information on the occurrence or expected occurrence of enroute weather phenomena that are potentially hazardous to aircraft.

[14]    AIRMET provides information on deteriorating conditions, not already included in the relevant graphical area forecast.

[15]    Cloud cover: in aviation, cloud cover is reported using words that denote the extent of the cover – ‘scattered’ indicates that cloud is covering between about 3/8 and half of the sky.

[16]    Dewpoint: the temperature at which water vapour in the air starts to condense as the air cools. It is used, among other things, to predict the probability of aircraft carburettor icing or the likelihood of fog.

[17]    Light turbulence results in momentary slight and erratic changes in attitude and/or altitude with little effect on loose objects. Moderate turbulence results in appreciable changes in attitude and/or altitude but the pilot remains in control at all times, Unsecured will objects move and there is an appreciable strain on seatbelts. Severe turbulence results in large abrupt changes in attitude and/or altitude and a momentary loss of control. Unsecured objects are tossed about and the occupants are violently forced against seatbelts (Bureau of Meteorology).

[18]    OzRunways is an electronic flight bag application, utilising approved data for electronic maps and charts, and can be used to assist with navigation.

[19]    The Australian Maritime Safety Authority’s Joint Rescue Coordination Centre had used this data during their initial response to the reports of the missing helicopter, which assisted with its prompt location.

[20]    Taking into account the recorded groundspeed, the forecast wind, atmospheric pressure and temperature were used to estimate the calibrated airspeed (CAS) of the helicopter during the climb.

[21]    The intended path of the aircraft over the ground, from the current position to reach the next waypoint or destination. 

[22]    The aircraft’s actual track over the ground.

[23]    ‘SCEET’ is a high-temperature, flexible type aircraft ducting, constructed of 2 plies of silicone rubber impregnated fiberglass, supported with wire between the plies.

[24]    The passenger on the flight from Jandakot to Koorda advised the ATSB that both doors were fitted for that flight. In addition, no one reported seeing either door being removed at Koorda.

[25]    Filament stretching can be indicative of a hot filament and therefore the light being illuminated at impact.

[26]    The alternator lamp will illuminate to indicate low voltage, typically alternator failure or when the engine was at or below idle speed of about 55% (1,512 rpm).

[27]    The clutch lamp illuminates to indicate actuator operation and belt tensioning, which can occur during flight as the drive belts warm and stretch. Clutch lamp illumination could have been a normal function, or from the actuator trying to keep the drive belts tensioned due to airframe distortion during the accident sequence.

[28]    A full post-mortem includes a full external and internal examination. While the extent of a limited post-mortem examination can vary, an external examination is performed (https://www.pathwest.health.wa.gov.au/).

[29]    Carbon monoxide is a colourless, odourless and tasteless poisonous gas. It is a byproduct of the incomplete combustion of carbon containing materials such as exhaust gases from aircraft engines. 

[30]    Alkaloids are nitrogenous organic compounds of plant origin that have pronounced physiological effects on humans.

[31]    Load factor being experienced by the pilot/aircraft, in relation to the normal force of gravity.

[32]    Although not directly related to this occurrence, RHC has developed a symmetrical horizontal stabilizer for the R22 model helicopters, which enhances roll stability during high-speed flight. It is expected to be in production by mid-2024 with a retrofit kit for existing helicopters available shortly after. This new design is currently available on the R44 and R66 models.

[33]    All 2-bladed teetering main rotor systems helicopters, including Bell 205/UH-1 and Bell 206/L, are subject to mast bumping.

[34]    More detailed information is available from the Robinson Helicopter Company Low-G Mast Bumping Research paper, published 26 October 2022. Additional mast bumping research is available via Robinson Reference Materials - Robinson Helicopter Company

[35]    RHC safety notices mentioned in this report are included in the POH and also freely available via the website - https://robinsonheli.com/

[36]    Atmospheric turbulent eddies occur in a range of scales from hundreds of kilometres down to centimetres. Aircraft bumpiness is most pronounced when eddies are about the size of the aircraft, i.e. in the order of one hundred metres or so for commercial aircraft, to tens of metres for smaller aircraft. The reactions of aircraft are dependent on their type, configuration and the speed at which they encounter turbulent zones. Refer www.bom.gov.au for more detail.

[37]    Analysis of track data for this aircraft indicated it had passed about 1.8 km abeam (north-west) the accident site at an altitude of 4,500 ft, about 1 minute prior to the accident. Therefore, aircraft-induced turbulence was considered not to be a factor in this occurrence.

[38]    RHC safety notice SN32 included: ‘what is considered significant turbulence will depend on pilot experience and comfort level’.

[39]    ATSB’s analysis of the available data indicated a relatively small reduction in estimated airspeed during the final stages of the flight. However, it was not possible to establish if this was an intentional action on the part of the pilot in response to encountering unexpected turbulence, a normal variation in airspeed during normal flight or an issue/malfunction affecting the helicopter and the airspeed it could maintain.

[40]    Maintenance records indicated the pilot last operated a Christen Eagle II in September 2021 and may have operated a T6 Harvard (fixed wing aircraft) for a total of about 7 hours in the previous 12 months. It could not be determined the extent to which the pilot was the pilot in command during these flights.

[41]    ATSB investigation AO-2012-021 identified that a door opening in-flight will not adversely affect control of the helicopter.

[42]    The POH stated that each R22 door weighs 5.2 lb (2.35 kg).

[43]    RHC safety notice SN-01 Inadvertent actuation of mixture control in flight detailed ‘cases have been reported where a pilot inadvertently pulled the mixture control instead of the carb heat or other control resulting in complete engine stoppage’.

[44]    RHC advised that, at maximum continuous power, the throttle is normally open about 75%.

[45]    All engines in R22 and R44 helicopters are derated in terms of maximum continuous power, by the pilot following the ‘Limit Manifold Pressure Chart’ in the respective POH. However, the engine is capable of providing more power if required, until the throttle is fully open. This was primarily incorporated to increase helicopter performance at higher altitudes, and to improve reliability and overhaul life. This is further detailed in the online articles Unlocking the mysteries of Robinson’s derated engines and No Ice, Thank You.

[46]    The carburettor air temperature and manifold pressures gauges required monitoring by the pilot as there were no warning lamps or horns that would alert the pilot to either being in the range indicative of icing.

[47]    In December 2014, RHC published service letter SL-66 Full Throttle Caution Light Kit, which offered an optional field installation kit for a full throttle caution light that illuminates when the engine is approaching full throttle. This would alert the pilot that lowering the collective may be required to avoid low rotor RPM. VH-RAS did not have this kit installed.

[48]    The R22 vertical speed indicator has a maximum indication of 2,000 ft/min.

[49]    Coning of main rotor blades: the upwards movement of the main rotor blades while they are rotating. This is usually in response to an increase in aerodynamic force as a result of a control input from the pilot. It is more pronounced at high weights and/or low main rotor speed.

[50]    R22 main rotor blade skins were changed from stainless steel to aluminium, around 2011, to reduce corrosion and disbonding and improve dent resistance. VH-RAS was fitted with aluminium blades at manufacture.

Occurrence summary

Investigation number AO-2022-045
Occurrence date 02/10/2022
Location 13 km south-west of Koorda
State Western Australia
Report release date 21/05/2024
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer Robinson Helicopter Co
Model R22 Beta II
Registration VH-RAS
Serial number 4617
Sector Helicopter
Operation type General Aviation
Departure point Koorda, Western Australia
Destination Northam, Western Australia
Damage Destroyed