Cessna 441, VH-LBZ

Safety Action

On 17 December 2003, after consultation with, and agreement from, the airframe manufacturer, the engine manufacturer promulgated Service Bulletins TPE331-A73-0266 and 0267 recommending maintenance action affecting the Viscojet, and a functional test able to detect early blockage of the Viscojet.

The operator has addressed the risk of Viscojet blockage resulting from its operations in the northern WA environment by increasing the frequency at which it cleans the P-3 air filter elements to every 50-flight hours.

In addition, the operator has reviewed its engine shut down procedures in the case of an Uncommanded Power Increase during Takeoff in Conquest aircraft. While the airframe manufacturer indicated reluctance to amend the published procedure to include movement of the condition levers into the SHUT-OFF detent, indication was given that, if time and circumstances permitted, emergency action could be used as a back-up to the existing priority of activating the STOP button.

After consideration, the operator has amended its emergency procedures to include movement of the condition levers into the SHUT-OFF detent. The Civil Aviation Safety Authority has accepted that amendment.

1 The PIC reported that the take-off was commenced with the fuel computer guards raised, in accordance with published temporary revisions to the Pilot's Operating Handbook. He also reported that in an attempt to de-select the fuel computers he lowered the fuel computer guards.
2 The runway strip is defined as that portion of ground between the runway and the fly-over area which is in a condition that ensures minimal damage to an aeroplane which may run off a runway during a take-off or landing.
3 Engine manufacturer advice was that the action to activate the stop button prior to retarding the power levers was because an action to initially select the emergency shutdown position would result in a momentary power surge from the affected engine. There was the potential for that power surge to add to any control difficulty experienced by the pilot.

Summary

Sequence of events

On 21 February 2003, at 1615 Western Standard Time, shortly after commencing the take-off run on a charter flight from Lake Johnston to Perth, Western Australia (WA), the crew of the Cessna Aircraft Company 441 Conquest, registered VH-LBZ observed the right engine exhaust gas temperature and power increasing without pilot input. There were no other abnormal indications or illuminated warning lights accompanying the unsolicited power increase from that engine.

The aircraft was crewed by a pilot in command (PIC), as the pilot flying, and a supervising pilot. The PIC rejected the take-off by attempting to reduce power from both engines with the power levers. While the left engine reduced to idle power, the right engine remained at maximum power. The aircraft veered to the left, and both pilots applied the aircraft brakes and attempted to maintain directional control. The PIC acted to move the fuel control from AUTO to MANUAL mode by selecting the fuel computers OFF, and selected both engine stop buttons to initiate engine shut down. As the PIC was selecting the condition levers to EMER SHUT-OFF, the aircraft entered the runway strip at an estimated speed of about 65 kts.

Due to vibration of the aircraft over the rough terrain, the crew could not confirm whether the right engine stop button had been fully depressed, or whether the condition levers had been fully selected into the SHUT-OFF detents prior to the aircraft impacting a sand mound. The PIC secured the aircraft and the pilots and passengers evacuated from the aircraft uninjured.

The wind was reported to be a `light' north-north-easterly, with a crosswind component estimated at 3 kts. The crew of the aircraft reported no wind gusts immediately prior to, or during the occurrence.

The aircraft came to rest nose-down in soft sand approximately 45 m to the left of the runway strip, and 750 m from the brakes release point. Inspection of the damaged aircraft by a salvage team revealed that the nose landing gear had collapsed, the main landing gears had sunk into the soft sand, and that both propellers struck the ground. All engine control runs were confirmed to be intact, and correctly rigged. On-site examination of the right engine control and indicating systems was unable to explain the uncontrolled increase in power from that engine during the occurrence. The investigation was unable to confirm the pre-occurrence continuity of the electrical harness that activated the fuel control unit (FCU) manual mode solenoid valve or the position of the computer mode switches (either AUTO or MANUAL) prior to the pilot securing the aircraft.

The PIC had flown about 161 hours on the Conquest, all of which were flown in the last 90 days. There was no indication that the PIC had flown another type during that time. The supervising pilot had a total of about 1,000 hours on type at the time of the occurrence.

Temporary revision 10 to the aircraft Pilot's Operating Handbook (POH) included the actions for an Uncommanded Power Increase In-flight (take-off, climb, cruise, approach or landing) and On [the] Ground During Take-off Roll or Landing Rollout. Actions in response to an in-flight power increase included reducing the appropriate condition lever and selecting the fuel computer switch OFF. The memory actions in response to an uncommanded power increase on the ground included:

Directional Control - MAINTAIN WITH DIFFERENTIAL BRAKING AND RUDDER

Engine Stop Button (Engine with High Torque) - Push
Power Levers - FLIGHT IDLE

The right engine FCU and a number of other engine components were examined at the engine manufacturer's facilities in the United States under the supervision of the National Transportation Safety Board. It identified fine red dust deposits in, and located downstream of the FCU in-line P-3 air filter, and a blocked flow restrictor (Viscojet) within the FCU. Advice from the engine manufacturer was that:

  • When in the MANUAL mode, a blocked Viscojet under rare conditions could act like a check valve, trapping P-3 air within the FCU control bellows chamber;
  • When operating in the AUTO mode, and with uninterrupted electrical power to the FCU manual mode solenoid valve, the engine should have been controllable, and decelerated when the PIC retarded the condition levers to idle; and
  • When in the AUTO mode, an interruption to the electrical power supply to the manual mode solenoid valve could lead to P-3 air being trapped in the control bellows.

The effect of P-3 air being trapped in the control bellows chamber was that pilot control of the fuel supplied to the affected right engine was not possible.

The operator reported that the occurrence aircraft history included extensive operations in the hot, dusty areas of northern and inland WA. At the time of the occurrence, the operator was cleaning the P-3 air filter element every 100 hours of engine operation. That action halved the aircraft maintenance manual requirement to clean the element every 200 hours.

It appeared that, over time, operation of the aircraft in the northern WA environment had resulted in the inability of the P-3 air filtration system, and element cleaning regime to prevent fine red dust from infiltrating the internal, precision parts of the FCU.

Two possible explanations exist for the loss of control of the engine:

The trapped P-3 air in the control bellows meant that there would have been no control in MANUAL mode and the PIC's reported attempt to select MANUAL mode would, if successfully carried out, not have returned fuel control authority to the pilot.

The PIC's stated action to lower the fuel computer guards would have placed the computers in AUTO mode. For an uncontrolled fuel supply to the right engine in the AUTO mode to be a possibility, it necessitated an interruption to the electric power supply to the FCU manual solenoid valve. The investigation could not confirm whether such an interruption in power supply had occurred in this case, nor could it be ruled out.

The PIC's initial reaction to reduce engine power and select engine management to MANUAL mode, although understandable given the circumstances, was not in accordance with the memory items promulgated in the temporary revision to the POH. The partially successful PIC's action to reduce engine power from both engines resulted in an increased power difference between the left and right engines, and contributed to the difficulty experienced by the crew to maintain aircraft directional control. While the reasons for the difference between the actions promulgated in the POH in response to this emergency, and those taken by the PIC could not be explained, it appeared that the PIC might have initially carried out the actions for an uncommanded power increase when in-flight.

It was unlikely that any action taken by the PIC, other than an immediate and successful shut down of the affected right engine, would have allowed him to maintain directional control, and prevent the aircraft from departing the runway during the take-off roll. Although not in accordance with the temporary revision to the POH, ultimately, the PIC activated the engine STOP button and selected the condition levers into the SHUT-OFF detents in order for that to occur.

Occurrence summary

Investigation number 200300458
Occurrence date 21/02/2003
Location Lake Johnston
State Western Australia
Report release date 04/11/2004
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Accident
Highest injury level Minor

Aircraft details

Manufacturer Cessna Aircraft Company
Model 441
Registration VH-LBZ
Serial number 4410038
Sector Turboprop
Operation type Charter
Departure point Lake Johnston, WA
Destination Perth, WA
Damage Substantial

Ilyushin IL-76TD, RDPL-34141

Summary

On 31 January 2003, at 0621 UTC (1521 local time), an Ilyushin 76TD (IL-76TD) aircraft, registered RDPL-34141, impacted terrain near Caicido village during a landing approach, about 1 NM (1.87 km) to the northwest of Cakung Airport, Baucau, Timor-Leste. The pilot in command was the handling pilot during the descent and approaches at Baucau. The aircraft was destroyed by impact forces and a severe post-impact fire, and the six occupants were fatally injured. The occupants included the flight crew, which comprised the pilot in command, the copilot, the flight navigator and the flight engineer, and two loadmasters who did not form part of the flight crew.

At the time of the occurrence, there was low cloud near the aerodrome. Witnesses at the aerodrome estimated the cloud base to be about 1,000 ft (305 m) above ground level, and visibility to be about 1,500 m (0.8 NM).

Before the aircraft's departure from Macau, the flight crew was provided with notices to airmen (NOTAMs) and weather forecast information for the planned flight. The weather information provided to the flight crew did not include a terminal aerodrome forecast (TAF), or an aviation routine weather report (METAR) for Baucau. Those weather forecasts were not produced for Baucau.

The investigation determined that the flight crew's compliance with procedures was not at a level to ensure the safe operation of the aircraft. Before the flight crew commenced the descent into Baucau, the pilot in command briefed them that he would conduct a non-precision instrument approach at Baucau, with reference to the Baucau non-directional beacon (NDB). The flight instruments fitted in the occurrence aircraft provided readings of height, speed and distance in metric units. The pilot in command's briefing included information on the relevant heights for the missed approach procedure expressed in feet, and not in their metric equivalents. None of the other crewmembers commented on that fact. The cockpit voice recorder (CVR) data revealed that the pilot in command did not refer to the source of data that he used for the briefing on the intended NDB approach at Baucau. The pilot in command's arrival briefing also contained no information or discussion on:

  • the planned altimeter subscale settings for the descent to Baucau
  • the applicable minimum sector altitude (MSA) within 10 NM (18 km) of the Baucau NDB; the MSA was 9,300 ft (2,834 m) above mean sea level (AMSL)
  • the commencement altitude for the runway 14 NDB approach at Baucau, which was 5,500 ft (1,676 m) AMSL
  • the lowest safe altitude (LSALT) for the last route sector into Baucau, which was 4,500 ft(1,372 m) AMSL
  • the applicable minimum descent altitude (height) (MDA(H)) for the approach
  • the expected weather at Baucau
  • the Baucau NOTAMs.

The CVR data revealed that none of the other crewmembers commented on the omission of this critical information. As a result, the arrival briefing was not effective.

Controlled airspace was established at Baucau, but air traffic services (ATS) at Baucau was only available for UN aircraft on UN troop rotation days. The NOTAMs for Baucau included that information. The occurrence aircraft was not engaged in UN troop rotation operations, and no troop rotations took place during the aircraft's approach to Baucau.

When the aircraft was about 300 km from Baucau, the pilot in command instructed the copilot to call Baucau ATS. Over the next 23 minutes, the copilot called Baucau Tower 25 times, but received no response to those calls. The flight navigator then called Baucau Tower. A controller, who was present at Baucau aerodrome at the time, but not on operational duty, advised the flight crew that ATS was not available and that landing would be at the discretion of the flight crew. The flight navigator acknowledged the controller's advice, but did not seek information from the controller about the prevailing weather at the aerodrome. That was a missed opportunity for the flight crew to obtain updated information on the weather at Baucau. Had the flight crew sought and received that information, it may have provided them with an improved situational awareness of the prevailing weather.

During the descent in Timor-Leste airspace, none of the flight crew monitored the Timor Common High frequency of 123.45 MHz while the aircraft was above 10,000 ft (3,048 m). They also did not monitor the Timor Common Low frequency of 127.1 MHz while the aircraft was below 10,000 ft, or broadcast their intentions and traffic information on that frequency. Therefore, the flight crew had no assurance that there was no conflicting traffic. The flight crew's disregard of the requirement for traffic information broadcasts within Timor-Leste airspace increased the potential risk of an inflight collision.

The pilot in command diverted the aircraft from the published inbound track to the Baucau NDB, and descended the aircraft below the published 10 NM MSA. He continued descending the aircraft through the commencement altitude for the published non-precision instrument approach for runway 14, and through the LSALT. None of the other crewmembers commented that the pilot in command had breached those relevant safety heights.

The Baucau NOTAMs included information that instrument approach charts for Baucau were available from the Civil Aviation Division (CAD) of the Ministry of Transport, Communication and Public Works, Timor-Leste. However, the investigation determined that the flight crew used Jeppesen instrument and approach charts, and not the CAD-issued charts.

As the aircraft approached Baucau, the flight crew decided to conduct an overflight of the aerodrome before making a landing approach, and during the overflight, the flight crew realised that the runway was not where they expected it to be.

The investigation determined that the flight crew did not conduct the overflight of the aerodrome, or either of the landing approaches, with reference to the Baucau NDB. The flightcrew used selected data from their instrument approach charts for Baucau to formulate a user-defined non-precision approach using the onboard global positioning system (GPS). That user-defined procedure was a non-approved procedure. It deviated from normal practice, bypassed all the safety criteria and risk treatments inbuilt into the design of the published non-precision approach procedures, and increased the risk of a controlled flight into terrain (CFIT) accident.

The flight navigator provided the pilot in command with distance to run and lateral offset distance from the runway centreline during the overflight and the first landing approach. The flight navigator's reference to distance and lateral offset during those manoeuvres corresponded to the position of the aircraft in relation to the threshold of runway 14 as depicted on the Jeppesen charts. The navigation data provided by the flight navigator was therefore accurate in terms of where he expected the threshold of runway 14 to be, based on the Jeppesen charts. However, erroneous data on the Jeppesen charts meant that it was inaccurate in terms of where the threshold of runway 14 was actually located. The flight crew's inappropriate reliance on that data therefore increased the risk of a CFIT event.

Had the flight crew followed the non-precision runway 14 NDB approach procedure as published on either the CAD or Jeppesen charts, and not descended below the relevant MDA(H) until visual flight was assured, the position of the runway, as depicted on the Jeppesen charts would have been irrelevant. Although the runway would not have appeared where the flight crew expected it to be at the MDA(H), in visual meteorological conditions (VMC) a safe approach could have been conducted to the actual threshold of runway 14. Alternatively, if a visual approach could not be made from the relevant MDA(H), a safe missed approach could have been conducted by following the published missed approach procedures.

During the overflight and the subsequent (first) landing approach, the flight crew realised that the runway was not where they expected it to be as it was depicted on the Jeppesen charts. The pilot in command discontinued the landing approach, and the flight navigator stated that he would apply a 4 km correction to position the aircraft for a second landing approach to where he thought the runway was located. By applying the 4 km correction, the flight navigator was providing the pilot in command with inaccurate data, and resulted in the aircraft being repositioned towards a point about 1.65 km (0.88 NM) northwest of the actual position of the threshold of runway 14. That incorrect data substantially increased the hazards of the user-defined approach procedure, and the risk of a CFIT event at that stage of the flight increased to a high degree. The flight crew did not appear to identify the hazards associated with the intended improvised approach procedure, and were therefore not in a position to manage the associated risks.

As the aircraft turned on to the final approach heading during the second landing approach, the flight navigator stated that the aircraft was high on the approach profile, based on his assumption of the location of the threshold of runway 14. The pilot in command increased the rate of descent of the aircraft to about 18 m/sec (3,543 fpm), and stated 'Increased'. None of the other crewmembers commented on the high rate of descent, or drew the pilot in command's attention to the fact that the approach was unstabilised at that point. The risk ofa CFIT event is diminished by a stabilised approach, and the high descent rate in close proximity to terrain at that stage of the flight increased the risk of a CFIT event to the point where impact with terrain was almost certain. The CVR data provided no evidence that the flight crew was monitoring the increasing risk and evaluating whether to discontinue the approach to treat that risk.

The flight engineer misinterpreted the pilot in command's statement 'Increased' to be an instruction for him to increase the engine thrust, and he advanced the thrust levers. It took about 2 seconds for the pilot in command to realise that engine thrust had been increased, and he reacted by calling 'No, I increased vertical speed' and reduced the engine thrust. The flight engineer's action in increasing engine thrust was a significant distraction to the pilot in command at that stage of the flight, and probably diverted his attention from the primary task of flying the aircraft to restoring the thrust to the proper setting.

At about the same time, the aircraft descended through 162 m, which was the published MDH for a straight-in landing on the runway 14 NDB approach. Neither the pilot in command nor the copilot appeared to notice that the aircraft had descended through the MDH, and it is probable that both were distracted by the flight engineer's erroneous action. The risk ofa CFIT event is diminished if an approach is flown no lower than the published MDA(H) of an instrument approach procedure until visual flight can be assured and maintained. At that stage of the flight, descent below the MDH in instrument meteorological conditions (IMC) at a high rate of descent meant that the risk of a CFIT event had increased to an unacceptably high level and could not be treated. Impact with terrain was almost certain from that point onwards.

The high rate of descent continued unchecked until slightly less than 2 seconds before impact. It is probable that the pilot in command and the copilot were each unaware of the high rate of descent, because neither was monitoring the flight instruments while they were looking ahead of the aircraft and trying to establish visual contact with the ground.

The pilot in command applied back elevator to increase the aircraft pitch attitude in response to the copilot's urgent expression of concern that impact with terrain seemed almost certain. However, the pilot in command did not simultaneously increase the engine thrust, and it remained unchanged. Consequently, the pilot in command's attempt to avoid impact with terrain was unsuccessful because of the inertia of the aircraft and its close proximity to terrain.

The aircraft's impact with terrain was a direct consequence of the pilot in command descending the aircraft below the published minimum descent height for the runway 14 non-precision instrument approach procedure in an unstabilised manner. Furthermore, it was also as a result of poor planning by the flight crew and less than effective crew coordination. During that landing approach, the actions of the flight crew steadily increased the risk of a CFIT to an extreme level, yet they seemed unaware that the likelihood of impact with terrain was almost certain until about 2.5 seconds before it occurred.

Research conducted by an aviation industry task force, under the patronage of the International Civil Aviation Organization (ICAO), has credited the main reasons for accidents involving aeroplane hull losses to CFIT and approach-and-landing accidents. In recent years, CFIT-reduction has been the focus of organisations such as ICAO and the Flight Safety Foundation (FSF). The findings of the FSF approach-and-landing accident reduction (ALAR) task force resulted in several conclusions and recommendations, and from those, the production of the FSF ALAR Tool Kit.

This report highlights that deviations from recommended practice are a potential hazard, particularly during the approach and landing phase of flight, and increase the risk of a CFIT event. It also highlights that crew coordination is less than effective if crewmembers do not work together as an integrated team, and that support crewmembers have a duty and responsibility to ensure that the safety of a flight is not compromised by non-compliance with recommended practices.

The potentially serious to catastrophic consequences of a CFIT event remain constant, irrespective of likelihood of the event. The potential risk of CFIT can be diminished by using current technology and equipment, by implementing adequate standard operating procedures, by assessing and managing CFIT risk factors, and by developing effective crew decision-making and risk management processes.

Safety recommendations from many investigations of CFIT events and serious incidents have related to the prevention of CFIT and approach-and-landing accidents. The Australian Transport Safety Bureau (ATSB) and CAD Timor-Leste endorse those recommendations and their implementation.

This report includes a number of recommendations made by the ATSB with the intention ofenhancing the safety of flight within Timor-Leste airspace. The report also includes a recommendation by CAD Timor-Leste that ICAO publicise the safety information contained in this report.

Occurrence summary

Investigation number 200300263
Occurrence date 31/01/2003
Location Baucau, Timor-Leste
State International
Report release date 24/06/2004
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Miscellaneous - Other
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer Ilyushin Design Bureau
Model IL-76
Registration RDPL-34141
Sector Jet
Operation type Air Transport High Capacity
Departure point Macau, China
Destination Baucau, Timor-Leste
Damage Destroyed

Beech Aircraft Corp 76, VH-JWX

Full Report

Abstract

On 7 February 2003, a Raytheon (Beech Aircraft Corporation) BE76 Duchess aircraft, registered VH-JWX, was being flown for the purpose of an initial-issue multi-engine command instrument rating flight test. A Civil Aviation Safety Authority (CASA) designated Approved Testing Officer (ATO), who was also the pilot in command of the flight, was to conduct the test. The other pilot was the flight test candidate who was flying in a 'dual' capacity because he was not yet qualified to conduct the flight. The candidate had to demonstrate to the ATO a number of manoeuvres in order to pass the flight test. Some of these manoeuvres included a demonstration of aircraft handling during a simulated engine failure. One manoeuvre required a demonstration of handling the aircraft when an engine failure was simulated during or after a take-off. The candidate reported that he and the ATO had agreed, prior to the flight, that simulated engine failures would not be conducted below a height of 500 ft above ground level (AGL).

The candidate had planned the flight to depart from Bankstown, NSW, and fly via Wollongong and Camden before returning to Bankstown. The planned departure time was 1915 Eastern Summer Time, however the aircraft did not depart Bankstown until 2038, which was 16 minutes after the end of daylight.

During interview, the candidate advised that they had conducted instrument airwork at Wollongong, including procedures with simulated engine failures, before they flew on to Camden.

At 2134, the candidate made two broadcasts on the Camden mandatory broadcast zone (MBZ) frequency, announcing that he was in the circuit area at Camden and intending to conduct an approach to runway 06 for a touch-and-go. Soon after take-off from the touch-and-go, a witness observed the aircraft flying at a low height and parallel to the runway, with the landing gear retracted. Another witness reported hearing two loud impacts. That witness observed that the aircraft had impacted the ground and had caught fire, beyond the departure end of the runway and to the right of the runway 06 extended centreline. The candidate and the ATO received severe burns as they evacuated the aircraft. The ATO died during the following morning.

The candidate stated during interview that, shortly after take-off from the touch-and-go, as he was handling the landing gear retraction switch, the ATO simulated a failure of the right engine. The candidate said that he continued to retract the landing gear and manoeuvred the aircraft to maximise its climb performance, but did not handle the engine controls. He reported that because the aircraft was not achieving satisfactory performance, he called for the ATO to apply full power. He said that soon after this call, there was a loud impact noise. Moments later, the aircraft collided with the ground.

An examination of the accident site revealed that the aircraft's right wing had contacted a large tree approximately 296 m beyond, and 133 m right of, the runway 06 extended centreline. The aircraft had climbed approximately 50 ft from where the witness saw the aircraft flying parallel to the runway to the point where the aircraft collided with the tree. The aircraft then appeared to have descended slightly into rising terrain, before it collided with the ground approximately 210 m beyond the tree. Score marks on the ground from the propellers and flaps indicated that the aircraft had impacted the ground at a high angle of attack, with both engines operating at a high power setting, and at a groundspeed of about 55 kts. The aircraft collided with steel and concrete structures as it slowed to a stop, however the cockpit area remained intact. Both wing fuel tanks were ruptured during the impact sequence and an intense post-impact fire erupted, consuming the cockpit area and right engine nacelle.

The weather was reported as being fine, with a light north-east wind and overcast cloud at 5,000 ft. Some illumination was provided by ground lighting from Sydney that was reflected from the base of the cloud.

The candidate reported that the aircraft had been operating normally throughout the flight. A post-accident review of medical history indicated that there were no physiological or psychological factors for either crewmember that may have affected the flight crew's performance prior to, or during the accident.

Aircraft performance

The Duchess was required under Civil Aviation Order 20.7.4 (8) to have a climb capability under defined conditions in the event of an engine failure1. Typically, a light twin such as the Duchess loses much of its ability to climb with one engine inoperative, with the aircraft configured with the propeller of the inoperative engine feathered and the landing gear retracted. An aircraft's windmilling2 propeller creates significantly more drag than a feathered propeller and, as a consequence, the Duchess would not have had the capability to accelerate or climb on one engine, with a windmilling propeller.

Night asymmetric flight

Asymmetric flight at night was not precluded by regulation. However, guidance provided to pilots contained in the Aeronautical Information Publication (AIP) stated that simulated asymmetric flight at night must not be conducted below 1,500 ft AGL. Civil Aviation Advisory Publication (CAAP) 5.23-1 (0) provided guidance on a syllabus of training, which included night asymmetric circuits. A note in that publication reminded the reader that the condition in AIP, which effectively precluded these operations from the circuit area at night, applied. However, no guidance was given on how to reconcile the conduct of asymmetric night circuit operations with the height limitation in AIP.

Previous accident review

A night asymmetric training accident involving a SA227-AC Metroliner, VH-NEJ, at Tamworth on 16 September 1995 (Occurrence report BO/199503057), was investigated by the then Bureau of Air Safety Investigation (BASI), which issued the following interim recommendation on 01 May 1996:

'IR 950224

The Bureau of Air Safety Investigation recommends that the Civil Aviation Safety Authority amend the Civil Aviation Regulations and the Civil Aviation Orders to ensure that when a provision of the Aeronautical Information Publication specifically prohibits certain manoeuvres and procedures, then this prohibition has legal force which is reflected in relevant Civil Aviation Regulations and Civil Aviation Orders.

The Bureau of Air Safety Investigation recommends that the Civil Aviation Safety Authority take appropriate steps to inform and educate the industry on the hazards involved in asymmetric training operations in conditions of low visibility and at night.'

The Civil Aviation Safety Authority responded to the recommendation 01 August 1996, stating:

'I refer to your interim recommendation IR950224 concerning the accident involving SA227 AC, VH NEJ at Tamworth on 16 September 1995. I apologise for the delay in forwarding the following comments.

The Regulatory Structure and Validation Project (RSVP), which is the first stage of a two-stage review of existing civil aviation regulations, is currently being finalised by CASA. The RSVP will, inter alia, rectify the problems identified in the first paragraph of the BASI recommendation. In addition, CASA endorses the recommendation in the second paragraph of IR950224 and will produce an article in the summer issue of the Flight Safety Australia magazine on the hazards of asymmetric training operations in conditions of low visibility and at night.'

Following the response from CASA, BASI classified the recommendation as 'Closed - Accepted'.

An article appeared in the March/April 2002 edition of Flight Safety Australia entitled 'Even Worse than the Real Thing'. Mention was made of performing the EFATO manoeuvre in visual flight conditions, but it did not emphasise the hazards of conducting 'engine failure after take-off' (EFATO) manoeuvres at night or night asymmetric training.

To date, the issue identified in the first paragraph of the Bureau's 1996 recommendation has not been rectified. Accordingly, the ATSB has amended the status of the recommendation to 'Monitor' pending evidence of the proposed action being taken by CASA.

Role and function of an Approved Testing Officer

The candidate was being tested for a flight qualification that is awarded and administered by CASA. CASA delegated the conduct of most flight tests to Approved Testing Officers (ATOs), who are authorised to conduct flight tests on behalf of CASA.

A flight test is used to demonstrate a pilot's competence in a particular aviation operating environment, to a defined level. Normally, a pilot is not qualified to conduct that type of flight until the flight test has been passed. The test officer is the competent pilot for the flight and is responsible for maintaining the safety of the flight.

A flight test explores the limits of the operating environment that is being examined, even though the limits of that environment will not normally be used while exercising the privileges of the qualification. For example, it is not normal to conduct asymmetric multi-engine operations, except during training, during a flight test, or in the event of an actual engine failure.

Categorisation of flight test operations

There are many similarities between flight training and flight test operations. In both cases:

  • the pilot in command is responsible for the safety for the flight. However, the pilot in command does not normally manipulate the controls for most of the flight, although they are entitled to resume control of the aircraft to maintain the safety of the flight.
  • the limits of a defined flight envelope are explored, to ensure that the student or candidate is capable of operating the aircraft safely throughout that defined envelope.
  • the pilot in command is normally paid for his or her services.

Irrespective of any legislative or regulatory requirement, the nature of both types of operation, and the risks associated with both types of operation are very similar. If a similar risk level is to be expected from both types of operation, it would be reasonable to expect similar defences against those risks to exist in both types of operation.

Unlike formal flight training, flight tests conducted by ATOs were not prescribed as commercial operations. Civil Aviation Regulations (CAR) did not define flight tests as private operations, however they generally referred to private operations as operations in which the operating crew received no remuneration for the flight. In accordance with standard practice, the candidate and the ATO had made a commercial arrangement in that the candidate was to pay the ATO a fee for his flight test services.

A commercial flight operation, as defined under Civil Aviation Regulations3, had to be conducted under the management of a commercial air operator whose activities had to be managed, and the management process had to be approved and monitored by CASA.

Commercial operators who are required, under CAR (1988) 217, to conduct training and checking also conduct similar types of flight test. Those organisations are required to conduct this type of flight test in accordance with the requirements of an Air Operator's Certificate and the Check and Training procedures appended to that Air Operator's Certificate. This provides the opportunity for CASA to authorise the testing process and to ensure that procedures for risk mitigators, such as minimum operating altitudes, are formally maintained. There were no such requirements for flight tests conducted as private flights.

CASA provided guidance to ATOs on the conduct of flight tests in the form of a 'Flight Crew Licensing Industry Delegate's Handbook'. This document described the procedures surrounding a flight test and defined what was to be tested. The handbook did not provide guidance on the conduct or management of a flight test, or the precautions necessary to ensure the safety of a flight test.

Analysis

The ATO commenced a simulated engine-failure exercise from a position where a subsequent safe flightpath could not be assured. The aircraft deviated from the extended runway centreline track and collided with a tree. The ATO and candidate were not able to ensure that the likely flightpath was free from obstacles, so the safety of the flight could not be assured following a simulated engine-failure from this position in the flight. The aircraft's flightpath and normal operating procedures for a simulated engine-failure exercise make it likely that an engine failure was simulated, and then full power was returned to that engine without that propeller being feathered, or any other power adjustments being made.

A flight test is used to examine a pilot's competence throughout a flight envelope that is defined by the requirements for the flight test. A flight test will therefore normally operate nearer the edges of its defined flight envelope than other types of flight. The test officer is the competent pilot on board, and is therefore responsible for the safe operation of the aircraft. The safety buffer inherent from operating within a defined flight environment does not exist when a flight operates outside that environment. That was no different from the flight training regime where an instructor and student are performing the same manoeuvre.

The candidate pilot, who had not yet been deemed competent to fly in the defined flight envelope for the flight test, would normally be the handling pilot. The test officer would therefore be responsible for the safety of a flight being flown by a pilot who might not be competent, while operating at the edge of the defined safe envelope. These conditions remove some of the inherent defences that would make a normal flight safer. This higher risk situation is necessary for the effective conduct of a flight test. In the case of a multi-engine command instrument rating flight test, any abnormal operation of the aircraft, such as asymmetric flight therefore has an element of risk not present in normal operations. Setting safe speed margins and imposing altitude restrictions for the conduct of simulated emergency manoeuvres can mitigate that risk. Using experienced pilots as Approved Test Officers may also mitigate that risk.

Asymmetric flight with one engine failed degrades this aircraft type's ability to climb to a negligible quantity under optimal conditions. It is also normal to expect a minor change in direction as a change to an asymmetric condition is managed. This change in the aircraft's flightpath from two-engine flight to asymmetric flight should be taken into consideration when planning and managing asymmetric flight.

Planned low-level asymmetric flight at night is considered to be an unacceptable risk because, unlike daylight conditions, the pilot may neither know about, nor be able to see, any obstacles in the aircraft's changed flight path in order to take avoiding action.

The flight was a commercial operation, in that the ATO was entitled to charge for his services for the flight test, in the same way that a student pays for the services of a flight instructor when being trained. Because the operation was conducted as a private flight, it did not have similar risk mitigators that are inherent in the required organisational structure for a commercial flight, as happens with flight tests conducted through a Civil Aviation Regulations (1988), Regulation 217 (CAR 217) approved organisation. The ATO was conducting a flight test in accordance with the test requirements set by the CASA, and while acting as a delegate of the authority. CASA provided neither guidance nor prescriptive requirements to ATOs to ensure the consistent, safe conduct of flight tests.

Safety margins for the conduct of multi-engine instrument renewal flight tests are prescribed in the approved training manuals of training and checking organisations. However, when such a flight test is performed outside the oversight of a CAR 217 training and checking organisation, the safety margins can only be determined by the testing pilot and may vary depending on the experience and competency of both the testing pilot and the candidate. This means that the safety standards for the conduct of these flight tests are not consistent across Australian civil aviation.

This was the ATO's first flight with the candidate. Although some asymmetric flying was reported to have been performed earlier in the flight, it was possible that the ATO had determined that the candidate was capable of handling a simulated engine failure just after take-off from runway 06 at Camden. The simulated engine failure was contrary to the preflight briefing and may have been initiated at that point to negate the candidate's anticipation of a predetermined simulated engine failure at the briefed altitude.

The maximum groundspeed at impact was determined to be about 55 kts. In the light wind conditions at the time, the airspeed would have been approximately 60 kts, slightly above the aircraft's stalling speed in that configuration. It is unlikely that the aircraft would have been able to climb or accelerate significantly with only one engine operating while the landing gear was still retracting and the right propeller was windmilling.

The ATO was responsible for the safety of the flight. That responsibility included ensuring that the speed and altitude at which simulated emergency procedures were initiated provided adequate safety margins for the manoeuvres being attempted. The simulated engine failure just after take-off did not provide those adequate margins, especially at night, with inadequate visual reference to ensure obstacle clearance. It was likely that the ATO may not have been aware that the aircraft was not climbing and had drifted well right of the runway toward obstacles and higher ground. Although he reapplied full power to the simulated 'failed' engine at either the candidate's expressed concern or out of his own concern, the response was not timely enough to avoid a collision with the tree or the ground.

The risks associated with low level asymmetric operations at night were identified and addressed in May 1996 in Interim Recommendation IR19950224. Regulatory and education action that was addressed by CASA in its response to the recommendation in August 1996 has yet to be fully implemented.

Significant Factors

A simulated engine failure was initiated from a point where a safe outcome could not be assured.

Safety Action

CASA safety action

CASA is involved in a regulatory reform programme and is leading the development of new regulations which are proposed to be made by government. Some of those proposed regulations, as detailed below, impose new requirements on persons conducting flight tests.

The proposed new Civil Aviation Safety Regulations 1998, Part 91.305, is expected to incorporate a requirement that no planned asymmetric operations are initiated below the circuit height or 1,000 ft above the ground at night, or below a minimum en-route altitude or instrument initial approach altitude in instrument meteorological conditions.

The proposed new Civil Aviation Safety Regulations 1998, Part 61.220, is expected to change the conditions under which flight tests may be carried out. The present draft will require flight tests conducted by 'flight examiners' (those who conduct flight tests) to be booked through a flying training organisation, and that flight examiners must comply with the manual of standards (MOS) associated with Part 61. This MOS will specify what is to be assessed in each type of flight test, and will also specify that other things are not to be tested during the flight test.

The proposed new Civil Aviation Safety Regulations 1998, Part 141, is expected to require the operator to specify through their operations manual the procedures for the conduct of flight tests, and the responsibilities of the flight examiner for the safety of operations during the flight test. These procedures in the operations manual are expected to include the operator's specific requirements and methods for simulating emergencies and the evolutions necessary for the conduct of specific flight tests. Operators will need to be able to demonstrate to CASA that they are operating in compliance with their operating manual.

1 In order to operate under Instrument Flight Rules (IFR), this aircraft type was required to have demonstrated that it could climb at a 1% gradient with its critical engine inoperative, at an altitude of 5,000 ft in an International Standard Atmosphere (ISA). This equated to an indicated altitude of 5,000 ft on an altimeter with a subscale setting of 1013.25 hPa, and an atmospheric temperature of +5C.
2 'Windmilling' is the term used to describe a rotating propeller being driven by the airflow rather than by engine power.
3 Civil Aviation Regulations 1988, regulation 206 defined categories of commercial flight operations.

Related Documents: | Media Release |

Occurrence summary

Investigation number 200300224
Occurrence date 07/02/2003
Location Camden, Aero.
State New South Wales
Report release date 26/08/2004
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer Beech Aircraft Corp
Model 76
Registration VH-JWX
Serial number ME-370
Sector Piston
Operation type Flying Training
Departure point Bankstown, NSW
Destination Bankstown, NSW
Damage Destroyed

Boeing 767-338ER, VH-OGB

Summary

On 1 January 2003, the crew of a Boeing 767, registered VH-OGB, operating a scheduled flight from Darwin to Singapore, reported that approximately one hour and ten minutes into the flight, and while maintaining FL380, they received an Engine Indicating and Crew Alerting System (EICAS) message indicating an autopilot and autothrottle disconnect. They reported that their attempts to re-engage the systems were unsuccessful so they reverted to manual control. Additionally, some navigation and fuel calculation functions of the Flight Management Computers (FMC) were not available. The crew elected to continue the flight and descended the aircraft to FL310 to improve manual control. They rotated cockpit duties to avoid fatigue and made an uneventful landing at Singapore.

The operator reported that an examination of the aircraft systems by engineering staff found that both elements of the dual Total Air Temperature (TAT) probe unit had failed. The TAT probe was mounted on the left side of the lower forward fuselage and consisted of dual sensors to provide system redundancy in the event of failure of one sensor. Each sensor of the TAT probe provided air temperature data to its respective Central Air Data Computer (CADC). When temperature input was lost to both CADCs, the FMC disconnected the autopilots and autothrottles, and was unable to provide some of the navigation and fuel calculation information.

The failed TAT probe was removed and sent to the component manufacturer for a detailed examination. The manufacturer of the TAT probe reported that a visual examination of the failed probe revealed damage from electrical discharge that suggested it may have been subjected to a lightning strike. The operator's records for the aircraft showed that a lightning strike on the lower left fuselage had occurred on 29 August 1999, but an inspection carried out in accordance with the aircraft manufacturer's maintenance manual, that included the TAT probe, had not revealed any evidence of lightning damage to the TAT probe.

Examination of the failed TAT probe by the manufacturer found that a dimple in the inner element tube had `popped' outwards and all four ends of the heater element leads had contacted the inner tube of the unit creating an electrical short. The manufacturer reported that water freezing in the element tube may expand and push the dimple outward. Although the visible evidence of electrical discharge had led them to conclude that failure was most likely due to a lightning strike, the reason could not be positively identified. The three years and four months that elapsed from the time of the initiating event until failure also could not be explained.

On 14 August 1998, the operator reported that a dual element failure to the TAT probe occurred to another B767 of their fleet (ATSB Occurrence number 199702646). The operator expressed concern to the aircraft manufacturer that a single, dual-element TAT probe may represent a single-point failure as both elements could become inoperative following a single event. The aircraft manufacturer advised the operator that 'The TAT probe failure described … is extremely rare on the 767'. The manufacturer considered that the dual element met certification requirements and that following failure of both TAT systems, sufficient information was available to safely continue flight under manual control.

During the investigation the operator reported another dual element failure of the TAT probe to a B767 aircraft on 28 February 2004 (ATSB Occurrence number 200400759). The operator advised that following the third dual element failure of a TAT probe and their subsequent investigations, they were implementing a functionality check of all TAT probes into the scheduled maintenance program of their B767 aircraft, and incorporating the requirements of the manufacturer's Service Letter 767-SL-34-111 dated 31 March 1998. That Service Letter suggested that operators install, at a convenient maintenance opportunity, a replacement TAT probe that offered improved performance under severe icing conditions.

The operator advised the ATSB that accounts and analysis of the Crew Resource Management (CRM) issues of both recent TAT probe failures had been drafted for publication and will be published for the education of other crews. Additionally, the operator advised that they had introduced the scenario into the CRM training discussions.

Occurrence summary

Investigation number 200300073
Occurrence date 01/01/2003
Location Satna, (IFR)
State International
Report release date 24/09/2004
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 767
Registration VH-OGB
Serial number 24316
Sector Jet
Operation type Air Transport High Capacity
Departure point Darwin, NT
Destination Singapore
Damage Nil

Saab SF-340B, VH-EKN

Summary

A Saab 340B aircraft, registered VH-EKN, was being operated on a scheduled flight from Orange to Sydney, NSW. The crew reported that, shortly after take-off, as they were setting climb power, they heard a `bang' similar to the sound of a compressor stall. The left engine gauges indicated zero torque and excessive inter-turbine temperature (ITT). The left over temperature and ignition lights illuminated, followed by a master warning annunciation. The crew carried out the engine failure procedure and, having shut down the left engine, returned to Orange and landed.

Eight days later, the crew of another Saab 340B, registered VH-OLM, operated by the same company, reported that shortly after take-off from Orange, the right engine displayed characteristics consistent with a compressor stall (ATSB Occurrence 200300078). On that occasion, after the crew carried out the appropriate checklist procedures, normal engine operation and indications were restored and the flight continued to Sydney without further incident.

The affected engines from both aircraft were removed for examination at the manufacturer's overhaul facility. The engine manufacturer, after reviewing the recorded engine data, identified that a number of similar conditions, that may have affected the engines, had existed during both flights. Both events had occurred on the first flight of the day. On both occasions a significant temperature inversion existed at approximately 1,000 ft above ground level, and the compressor stalls occurred when the crews were adjusting the power setting from take-off power to climb power. The engine manufacturer's assessment concluded that a combination of environmental conditions and engine operating procedures had led to both events and made several recommendations to the operator.

Those recommendations included changes to both the maintenance program and to the operation of the engines. They called for compressor washes to be conducted every 200 hours, or more frequently as determined by the operating environment. In the weeks prior to the occurrences there had been significant airborne particles in smoke from bushfires. That may have contributed to contamination of the compressor blades and consequently the engine's susceptibility to compressor stalling. The engine manufacturer also recommended that the operator consider amending the take-off configuration to include selecting the Environmental Control System (ECS) to ON for the first flight of the day. Use of the ECS opens the bleed air valves and reduces the likelihood of compressor stalls. Its use on the first flight of the day would counteract the conditions of temperature inversions that were usually more pronounced in the early morning.

Additionally, the engine manufacturer issued an alert service bulletin, SB CT7-TP S/B 72-A0328, Revision 1, dated 8 April 2003, which required checking that the correct rigging schedule of the engine variable inlet guide vanes (VIGV) had been implemented. Rigging of the VIGV to the specified schedule was used to reduce engine susceptibility to compressor stalls in the range of environmental conditions encountered during routine operations. The operator reported that, although the requirements of the service bulletin had been incorporated into its engine maintenance program, the rigging schedule check had not been completed on the occurrence engines. The service bulletin was subsequently incorporated into the USA Federal Aviation Administration Emergency Airworthiness Directive 2003-08-52, dated 15 April 2003 and subsequently mandated in Australia by the Civil Aviation Safety Authority as Airworthiness Directive AD/CT7/9 on 16 April 2003.

The operator reported that its maintenance program and standard operating procedures had been changed in accordance with the engine manufacturer's recommendations and that all engines in its fleet had been inspected in accordance with the requirements of the engine manufacturers service bulletin. Subsequently, there have been no further reports of compressor stalls in the climb after take-off.

Occurrence summary

Investigation number 200300040
Occurrence date 16/01/2003
Location Orange, Aero.
State New South Wales
Report release date 20/07/2004
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer Saab Aircraft Co.
Model 340
Registration VH-EKN
Serial number 340B-257
Sector Turboprop
Operation type Air Transport Low Capacity
Departure point Orange, NSW
Destination Sydney, NSW
Damage Nil

Boeing 737-7BX, VH-VBS

Summary

On 16 January 2003, while conducting pre-flight checks during passenger boarding, the flight crew of a Boeing 737-700 aircraft, registered VH-VBS, detected a pungent burning smell. The pilot in command contacted the company by radio and requested that an aircraft engineer attend the aircraft.

The cabin supervisor advised the pilot in command that she could smell fumes near the forward door. The pilot in command then instructed her to disembark the passengers.

The first officer reported feeling faint and the pilot in command felt dizzy and weak at the knees as he stood to leave the flight deck. The pilot in command also reported experiencing shaking hands, watering eyes and tingling fingers. He opened the windows in the flight deck for ventilation and contacted air traffic control to request paramedic assistance. The cabin supervisor administered oxygen to the pilot in command and the first officer, but when the pilot in command attempted to stand, his legs collapsed from under him.

Airport Rescue and Fire Fighting services attended the aircraft to assist the pilot in command and requested an ambulance. The pilot in command was transported to hospital for observation and was advised by medical personnel that he showed signs similar to mild carbon dioxide poisoning.

A subsequent engineering examination of the aircraft found a burned diode on the master dim and test module circuit board on the P6 panel, located behind the first officer's seat. The plastic cased diode was the only component damaged on the circuit board. Failure analysis conducted by the aircraft manufacturer determined that the diode failure mode was due to excessive heating while under electrical load.

An examination of the circuit board conducted by the ATSB determined that the diode used on the master dim and test module circuit board was a plastic cased component which differed from the diode outlined by silk screening on the circuit board of the master dim and test module. The original diode specified for use was a hermetically sealed, metal cased, glass diode with heat dissipation properties superior to the plastic cased diode, however both diodes were approved by the aircraft manufacturer for use in this application.

The aircraft manufacturer conducted further testing on a diode with the same part number from the event master dim and test module to identify major components of combustion and reported the following:

`The plastic cased diode was manufactured of Bisphenol-A epoxy resin, which decomposed to form Phenol (C6H5OH) and variations of Phenol, eg. Methyl phenol (C6H4CH3OH). The mass loss at 427 degrees C was approximately 12 percent, as measured by thermal gravimetric analysis (TGA).'

The flight crew were physically affected as a result of exposure to the fumes produced from the combustion of the failed diode on the master dim and test module.

Occurrence summary

Investigation number 200300029
Occurrence date 16/01/2003
Location Sydney, Aero.
State New South Wales
Report release date 02/11/2004
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Serious Incident
Highest injury level Minor

Aircraft details

Manufacturer The Boeing Company
Model 737
Registration VH-VBS
Serial number 30746
Sector Jet
Operation type Air Transport High Capacity
Departure point Sydney, NSW
Destination Melbourne, VIC
Damage Nil

Bell 206B (III), VH-AZH, collision with water, Bendora Dam, Australian Capital Territory, on 13 January 2003

Safety Action

Local safety action

The operator has amended the company's operations manual to correctly reflect the types of fire buckets used on the company's individual helicopter types.

The operator has standardised the position of the external load jettison switch on the different helicopter types used by the company in fire fighting operations.

The company's operations manual now details the type of safety clothing to be worn by pilots when engaged in water-bombing operations in company helicopters. The clothing specified includes the wearing of cotton or better, flying suits, approved helmets and comfortable fitting life jackets. Inflatable life jackets have been positioned in each helicopter for that purpose.

The operator has introduced a system for tracking the fitment and maintenance history of cargo hooks fitted to company helicopters.

ATSB safety action

In a briefing to the Civil Aviation Safety Authority, the ATSB drew attention to the fact that the occurrence bucket was not of standard manufacture, and highlighted the possible effects of the use of non-standard buckets by helicopters during fire fighting operations.

As a result of this occurrence, the Australian Transport Safety Bureau issues the following safety recommendations:

Recommendation R20030219

The Australian Transport Safety Bureau recommends that the Civil Aviation Safety Authority, in conjunction with the relevant industry associations, highlight the safety benefits to helicopter pilots and crew of the wearing of personal protective equipment, such as helmets and personal flotation devices when carrying out water-bombing in support of fire fighting operations, through safety promotion initiatives.

Recommendation R20030220

The Australian Transport Safety Bureau recommends that the Civil Aviation Safety Authority, in conjunction with the relevant industry associations, assess the desirability of a requirement for Helicopter Underwater Escape Training for specialist aerial work operations, such as water-bombing in support of fire fighting operations.

Recommendation R20030221

The Australian Transport Safety Bureau recommends that the Civil Aviation Safety Authority, in conjunction with the relevant industry associations, consider advising Australian helicopter operators involved in water-bombing in support of fire fighting operations, of the need to review the type of fire-buckets used to ensure that they comply with the bucket manufacturer's guidance for use on helicopter types and to ensure that the fire-buckets are appropriately maintained.

1 Issue Date: January 2003.
2 Issue Date: May 2002.

Related Documents: | Media Alert |

Analysis

The pilot was qualified and authorised and had recent experience for the operation.

The helicopter had sufficient fuel of the correct type on board for the flight. Rotational damage to the main rotor system and engine was consistent with engine operation at the time of impact.

The helicopter was at high all up weight and operating close to maximum predicted performance in an area with reported variable winds. While those conditions would have increased the risk of encountering LTE, the pilot was highly experienced in long-line and water-bombing operations and had been operating in the area of Bendora Dam for most of the day. That experience should have mitigated the risk that LTE was a factor in this occurrence.

Although of a non-standard construction, the occurrence bucket was assessed as being capable of normal operation, and was able to be carried by the helicopter at its post-accident assessed capacity. There was no evidence that it contributed to the accident.

While the manufacturer of the 'Bambi Bucket' warns of the possibility of dynamic rollover when conducting water-bombing operations, the use of a 24m long-line by the pilot, and vertical water pick-up would have diminished the likelihood for that to have occurred in this occurrence.

The investigation could not confirm the position of the cargo hook release circuit breaker prior to the accident. Had the circuit breaker been in the open-circuit position the rapid release of the bucket by the pilot, such as in an emergency situation requiring jettison of the load, would not have been possible.

The nature of the helicopter's impact with the water, and the resulting damage sustained by the pilot's helmet, reinforced the protective benefits of the use of flightcrew helmets.

It is possible that, during the water pick-up, the pilot may have been at a distance from the shoreline from which, had an engine failure occurred, the helicopter would not have been able to reach land. In that case, the provisions of CAO 20.11 would have applied, requiring the pilot to wear a PFD. That would have greatly eased the difficulty experienced by the helicopter crewman and others performing the rescue and, potentially, lessened the severity of the pilot's injuries.

Given the absence of pilot recollection and witness reports of the accident, and the lack of detailed indications of operation of the helicopter at impact, the reason(s) for the accident could not be established.

While recognising that, in this accident, the pilot was rendered unconscious and therefore unable to exit the helicopter without assistance, the ATSB draws attention to the benefits of HUET. Studies have shown that escape from helicopters involved in water accidents can take longer than the average time that a person can hold their breath. HUET has been shown to decrease exit times from an immersed helicopter, and increase the likelihood of a successful exit by an uninjured occupant. The provision of HUET to pilots, aircrew and passengers regularly operating over significant expanses of water would maximise the possibility for the successful exit of occupants from an immersed helicopter.

Summary

The Bell Helicopter Company, JetRanger III helicopter was engaged in water-bombing in support of fire fighting operations in the vicinity of Bendora Dam, about 37 km southwest of Canberra. A Bell 412 helicopter, with a pilot and crewman on board, was conducting water-bombing operations in conjunction with the JetRanger. An Aerospatiale A350 Squirrel helicopter had recently returned to the area of operations and was conducting a survey of the Bendora fire zone.

The pilots of the two water-bombing helicopters had seen each other as they passed on opposite legs of a racetrack pattern between the fire and the dam. As the Bell 412 returned to the dam for water pick-up, the pilot noted the absence of the JetRanger during that pattern. At about 1238 Eastern Standard Time, the Bell 412 pilot unsuccessfully attempted to contact the JetRanger pilot on the radio. A short time later, the pilot of the Bell 412 noticed the upturned fuselage of the JetRanger in the water. He immediately broadcast a PAN call, and contacted the Squirrel pilot to advise that the JetRanger was in the water.

The Bell 412 pilot released his water bucket on the shore of the dam and established a hover close to the upturned helicopter. The crewman entered the water and freed the unconscious pilot from the wreckage. The Squirrel arrived at the dam and landed on the shoreline and two of the occupants entered the water to assist the crewman, who was experiencing difficulty keeping the pilot afloat during the rescue. Once on the shore, the pilot was resuscitated before being transported to a Canberra hospital. There were no known witnesses to the accident.

The JetRanger helicopter was substantially damaged in the accident. Examination of the helicopter indicated impact with the water in a slightly right side down, nose-low attitude. Damage to the main and tail rotor systems indicated that both rotors had been under power when the helicopter impacted the water. Rotational damage to the engine compressor and turbine assemblies confirmed engine operation on impact with the water. Advice from the engine manufacturer indicated that the engine was probably producing above flight idle power at that time. There was no evidence of any pre-impact engine or other aircraft abnormality that would have contributed to the development of the occurrence.

A main rotor blade impacted the pilot's upper doorframe, and the right upper overhead window. There was also impact damage evident on the pilot's helmet, consistent with the helmet being struck either by the door frame structure or a main rotor blade.

An estimated 135 L (107 kg) of fuel was on board the helicopter at the time of the occurrence, which was sufficient for the planned flight. A sample of that fuel was sent to a laboratory in Melbourne, Victoria, for analysis. That analysis confirmed that the fuel was free from contamination and of the correct type. Along with a number of other helicopters, the JetRanger had been refuelling from a mobile tanker. None of the pilots of those helicopters reported any fuel-related problems during the day's operation.

The occurrence bucket attached to the JetRanger was placarded as a `Bambi Bucket' model 1012. The company operations manual did not list the 455 L capacity, 1012 model bucket for use and instead described the 545 L capacity, 1214 model bucket for use by company aircraft when conducting water-bombing operations. The bucket manufacturer left the choice of bucket for use when fire-bombing with the operator. However, the bucket manufacturer did not suggest either of the 1012 or 1214 buckets for use with the JetRanger. Instead, the manufacturer recommended use of the 410 L capacity, 9011 model bucket.

The bucket was attached to the JetRanger's cargo hook by a 24 m steel cable. Electrical wiring was fixed to the cable to allow operation of the water release mechanism by the pilot and, when required, to enable the addition of fire retardant foam. The cargo hook unit included a manual and electrical release, to enable pilot-activated release of the bucket and cable. The helicopter's cargo hook electrical release circuit breaker was found in the open-circuit position. As part of the investigation, the circuit breaker was reset and the cargo hook release was tested electrically and manually. While it could not be determined whether the as-found position of the circuit breaker resulted from pilot selection or the accident, both release mechanisms operated normally during subsequent testing.

An internal `cinching strap' controlled the volume of an `as-manufactured' `Bambi Bucket' via a series of metal `D' rings positioned along the length of the strap. That allowed selection of 70%, 80% or 90% of bucket capacity. Nylon webbing loops stitched to the inside of the collapsible synthetic bucket positioned the strap inside the bucket. The bucket strap fitted to the occurrence bucket was non-standard and did not include any `D' rings. Instead, the strap had been tied off with a knot. That was contrary to the bucket manufacturer's Repair Assessment Manual1 that stated that it was not an acceptable practice to tie knots on the strap. The manufacturer cautioned that such actions may result in a false indication of the actual maximum volume of water in the bucket. Following consultation with the bucket manufacturer, it was determined that the bucket was of a non-standard construction.

Examination of the occurrence bucket revealed that several of the nylon webbing loops had been torn from the inside of the bucket. The investigation was unable to determine when the webbing loops failed. The bucket's capacity was 420 L measured in the as-found condition. During that test it was noted that the `cinching' strap exerted no influence on the bucket's volume due to the torn webbing loops. Post accident testing of the bucket's electric water release mechanism was carried out utilising the helicopter's electrical system. That test revealed that the bucket's mechanism operated normally.

The JetRanger pilot held a current Commercial Pilot (Helicopter) License and a valid medical certificate. He had a total of 6,713 hours total flying experience, with in excess of 2,917 hours on type. He was appropriately endorsed for, and very experienced in, fire fighting and long-line operations. The pilot was reported to be medically fit for the flight.

The pilot sustained traumatic head injuries and was submerged for an undetermined period. During subsequent interviews he was unable to recall any details of the accident.

The all up weight for the helicopter, including the 420 L of water carried in the non-standard 1012 model bucket, was estimated to be about 3,309 lbs. The maximum take off all up weight for the ambient conditions was estimated to be about 3,320 lbs.

The helicopter's centre of gravity was estimated to have been within limits.

The Bureau of Meteorology forecast for the Bendora Dam area indicated an east-northeasterly wind at a speed of 15 kts. Other helicopter pilots operating in the area on the day reported winds that varied in direction and strength. Visibility was reported as `good', with some smoke in the area. The investigation was unable to determine the actual wind direction and speed at the time of the accident.

Federal Aviation Administration Advisory Circular AC90-95 described the conditions under which a loss of tail rotor effectiveness (LTE) can occur. Included among those conditions were: high all up weight; out of ground effect hover; low forward airspeed; high power settings; and a wind direction from the left or rear of the helicopter. LTE can result in a loss of control.

The `Bambi Bucket' Manufacturer's Operator's Manual2 warned pilots not to execute 90 degree pedal turns when the helicopter was close to the water and towing the bucket. That warning highlighted the danger of the bucket suspension lines becoming caught on the rear of a landing gear skid, resulting in a dynamic rollover when lifting the bucket. Federal Aviation Administration Advisory Circular AC 90-87 indicated that dynamic rollover normally occurred during slope landings and take-offs, with some degree of bank angle or side drift, with one skid in contact with the ground. In that case, the in-contact skid acted as a pivot point. If an excessive roll rate was permitted to develop around that pivot point, a critical bank angle could be reached where roll could not be corrected, even with full lateral cyclic. The helicopter would then roll over onto its side.

Other water-bombing pilots reported that, on previous sorties, the JetRanger pilot had been lowering the bucket vertically into the water to fill from an out of ground effect (OGE) hover, and then lifting it clear vertically before transitioning to forward flight. Underwater photographs of the helicopter showed that the bucket cable was not positioned over the rear of the skid assembly. Examination of the helicopter's landing gear skids did not reveal any damage from the bucket cable.

There was no system in place to track the fitment and maintenance of the company's cargo hooks.

Civil Aviation Order (CAO), 20.11, 5.1.1(a), stated that:

`Aircraft shall be equipped with one life jacket for each occupant when the aircraft is over water at a distance from land:
(a) in the case of a single engine aircraft - greater that that which would allow the aircraft to reach land with the engine inoperative...'

Para 5.1.7 of the CAO stated, in part:

`Where life jackets are required to be carried in accordance with subparagraph 5.1.1(a) each occupant shall wear a life jacket during flight over water...'

The pilot was reported to have been conducting his water pick-ups from close to the shoreline of the dam. The pilot was not wearing a personal flotation device (PFD) at the time of the accident.

A Flight Safety Foundation report - External Loads, Powerplant Problems and Obstacles Challenge Pilots During Aerial Fire Fighting Operations, based on USA accident reports from 1974 to 1998, stated in part:

`Research has shown that the average person, when immersed in cold water, can hold [their] breath for 17.2 seconds, plus or minus 3.7 seconds. Studies of water accidents involving military helicopters and civilian helicopters, however, show that successful underwater escape requires 40 seconds to 60 seconds'.

Helicopter underwater escape training (HUET) teaches pilots, other aircrew and passengers an instinctive escape procedure providing them with an improved chance of survival in the event of a helicopter ditching into water. The pilot reported that he had not undertaken HUET.

Occurrence summary

Investigation number 200300011
Occurrence date 13/01/2003
Location Bendora Dam
State Australian Capital Territory
Report release date 16/12/2003
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Serious

Aircraft details

Manufacturer Bell Helicopter Co
Model 206
Registration VH-AZH
Serial number 3075
Sector Helicopter
Operation type Aerial Work
Departure point Canberra, ACT
Destination Canberra, ACT
Damage Substantial

Fokker F27 MK 50, VH-FNA, Southern Cross (ALA), on 9 January 2003

Safety Action

Local safety action

As a result of its investigation, the operator has:

  • increased the frequency of maintenance inspections of the wiring on the main landing gear, including the junction boxes, and introduced a detailed inspection that includes removal of the junction box cover, inspection of the connections and resealing of the cover, and
  • amended the 'Loss of Cabin Pressure (Decompression)' section of the flight operations manual to require cabin crew to use portable oxygen for at least 30 seconds to one minute after flight crew advise that an aircraft has reached a safe altitude.

Analysis

When the seat belt sign illuminated, the cabin crew were unaware that the aircraft was in an emergency descent due to a loss of cabin pressure and continued cabin duties until the flight crew advised the reason for the descent. When advised that the aircraft had levelled out and it was safe to move about the cabin, the cabin crew continued duties without breathing the supplemental oxygen.

Oxygen deprivation can be insidious and cabin crew may not be the best judges of their own oxygen intake following decompression. Factors that may have contributed to the effects of mild hypoxia reported by the cabin crew include the continued physical activity during the initial descent, lack of intake of supplemental oxygen after the aircraft had levelled out and activity in the cabin during the remainder of the unpressurised flight.

Cabin crew performance can be critical during emergencies. If the cabin crew had used oxygen after the descent had been completed, it would have assisted in recovery from the effects of hypoxia. That use, in turn, would have provided some assurance that cabin crew were able to perform their duties appropriately in any subsequent emergency situation during the remainder of the flight.

Summary

The Fokker B.V. F27 MK 50 was maintaining flight level 250 (FL250), when the flight crew was alerted to a pressurisation problem by a triple chime, master caution and cabin altitude annunciation that indicated that the cabin altitude was climbing above 10,000ft. The normal cabin altitude for flight at FL250 was 8,000 ft. The flight crew donned oxygen masks and initiated the procedure for an emergency descent. That procedure included activation of the cabin fasten seat belt sign, broadcasting their intentions to air traffic control and commencing a descent at maximum speed with the engines at flight idle.

Cabin crew were alerted to a problem by the illumination of the fasten seat belt sign and a change in aircraft attitude. They advised passengers by the public address (PA) system to fasten their seat belts, then walked through the cabin to check compliance with the instruction. Shortly after, the flight crew used the interphone to advise the cabin crew of the loss of cabin pressure. The cabin crew made another PA to advise passengers of the situation and secured the galley before sitting in their crew seats.

The maximum altitude that the cabin attained during the descent, or how long the cabin was at that altitude, could not be determined. The pilot reported that the decompression was not rapid and the descent to a safe altitude was carried out with minimum delay.

The flight crew advised the cabin crew by interphone when a safe altitude had been reached. The cabin crew then checked the cabin safety and security for landing. The remainder of the flight was of short duration and was continued, with the aircraft unpressurised, at an altitude of 10,000 ft. None of the passengers or crew reported any injury or ear distress and supplemental bottled oxygen was not used during the flight. The cabin crew subsequently reported symptoms of mild hypoxia including the tingling of hands, feet and lips.

Emergency descent

The operator's operations manual states that if time permits, the captain should make a broadcast on the PA about the emergency descent.

The pilot reported that he alerted the cabin crew to the emergency descent by interphone instead of the PA, as he considered that the quality of PA transmissions could be affected by the wearing of a crew oxygen mask. As the passenger cabin was not equipped with drop down oxygen masks, he also considered that the flight crew's priority was to manage the descent to a safe altitude as quickly as possible.

Oxygen

Oxygen masks stowed beside their seats provided immediate emergency oxygen for the flight crew. Five portable oxygen bottles located in the cabin were available for use by the cabin crew and passengers, if required, when the aircraft had reached a safe altitude.

Cabin crew use of oxygen

Research conducted by the Civil Aeromedical Institute, Federal Aviation Administration (FAA), found that physical activity such as that performed by cabin crew will significantly shorten the time of useful consciousness during an aircraft decompression. Based on that research, the FAA's recommended procedure for cabin crew during a decompression was for them to immediately don the nearest oxygen mask, sit down or grasp a fixed object, and hold on in order to brace themselves until given clearance to move about the cabin by the flight crew.

The operator's flight operations manual loss of cabin pressure (decompression) procedure, 'Immediate Action for All Cabin Crew', required cabin crew to secure the bar/meal cart, sit down if a seat was available, or hold on securely to a rigid structure and, if near a PA handset, advise passengers to fasten their seat belts. The procedure also advised cabin crew to use portable (supplemental) oxygen themselves, if required, once the aircraft had reached a safe altitude. None of the cabin crew felt the need to use supplemental oxygen.

Electrical junction box

An electrical junction box on the right main landing gear oleo contained electrical wiring and connectors for the right main landing gear weight on wheels microswitch. The microswitch activates 12 different relays that are linked to avionics systems, warning and inhibit systems, the pressurisation system and engine ground controls.

A subsequent inspection by company engineers found that the junction box had been contaminated with moisture through inadequate sealing of the box cover following routine maintenance. The moisture ingestion led to spurious electrical signals being sent to the aircraft's pressurisation system, resulting in erratic cabin altitude control.

Occurrence summary

Investigation number 200300008
Occurrence date 09/01/2003
Location Southern Cross (ALA)
State Western Australia
Report release date 22/12/2003
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Air/pressurisation
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer Fokker B.V.
Model F27
Registration VH-FNA
Serial number 20106
Sector Turboprop
Operation type Air Transport High Capacity
Departure point Perth, WA
Destination Kalgoorlie, WA
Damage Nil

Collision between steam passenger Train 8382 & Loaded B-double truck

Final report

Executive summary

The Victorian Minister for Transport, the Hon Peter Batchelor, MP requested the Australian Transport Safety Bureau (ATSB) to undertake an independent investigation into the collision between steam locomotive K183,and its consist, and a loaded 'B-double' truck at the Saleyards Road level crossing, Benalla.

The investigation was conducted in accordance with the provisions of the Transport Act 1983 (Victoria) as amended.

The Terms of Reference for the investigation were:

The Investigation will examine all relevant matters including:

  1. The immediate events leading to the collision, including determination of the relative contribution of rolling stock, infrastructure and operating procedures.
  2. Train maintenance systems.
  3. The track authority.
  4. Qualification,training and re-training procedures for relevant staff.
  5. Scheduling of train staff to heritage and special interest.
  6. Operating procedures and effectiveness of such procedures.
  7. Medical condition of the rail safety workers involved in the collision.
  8. Post collision emergency management arrangements and procedures.
  9. Conspicuity of the engine and tender.
  10. Any specific issues relating to the Saleyards Road crossing and its approaches.
  11. Final report format to follow the model Draft AS Guidelines for rail safety investigations.

At about 1250 on Sunday 13 October 2002 an historic steam passenger train, 8382 carrying a wedding party, collided with a fully loaded B-double flour truck on a railway level crossing at Benalla, Victoria.

The B-double truck did not give way and crossed the level crossing in the path of train 8382. The evidence to the investigation was that the B-double driver did not see the train until he was actually crossing the rail track. The train was so close that he did not have time to accelerate his vehicle clear. The probability is that the train crew had no reason to suppose that the B-double would not stop at the crossing and as the B-double started to cross the train crew could do nothing to avoid or mitigate the collision.

The train driver, fireman, and one footplate1 visitor on the locomotive were fatally injured. Another footplate visitor was seriously injured as a result of the collision. No other injuries were reported.

The collision occurred on the Saleyards Road railway level crossing located approximately 1.1 kilometres from Benalla township on the Benalla - Yarrawonga/Oaklands branch line. The level crossing was a passive crossing protected by 'give way' and other warning signs on the road approaches. As a result of the collision, locomotive K183 and tender, carriage DT319 (power supply van) and the leading bogie of carriage BK712 derailed.

The B-double truck was owned and operated by Greenfreight Pty Ltd based in Wodonga. The train was operated by West Coast Railway. The train locomotive was owned by the Victorian Government and managed by Steam Rail Victoria Inc based in Newport. The carriages from the train were owned and maintained by West Coast Railway.

After impact, the train locomotive left the tracks and ploughed into soft earth next to the railway line. The locomotive was tipped onto its side and the tender was pushed into the locomotive cabin. The tender also distorted the crew compartment roof shearing the bolts holding the boiler safety valve assembly. High pressure steam vented into the atmosphere and into the crew compartment.

In accordance with the Terms of Reference, the investigation was limited to factors directly affecting safe rail operation. Other factors directly involving the B-double truck do not form part of this report.

The train and track infrastructure and maintenance systems were found to be in operational condition and conducted in accordance with accepted procedures. The train was running on an appropriate track authority. The qualifications, training and re-training procedures were appropriate and had been followed. The scheduling of train staff was not a factor in the collision, though the report recommends a review of rostering for special trains by the Rail Tram and Bus Union, particularly crews in secondary employment. The medical condition of the rail safety workers involved met the required standard and no medical factors were implicated in the cause of the collision. Post collision emergency management and response procedures were effective and efficient.

The locomotive was displaying its headlight on high beam. The train was so close to the truck as they both approached the crossing, and was also sounding its whistle, it is not possible to determine what level of conspicuity, if any, would have alerted the B-double driver.

A number of factors were identified as being critical to safe railway operation at Saleyards level crossing. The level of protection at the Saleyards Road level crossing could be improved for heavy goods vehicles accessing Saleyards Road from the east. The sighting distance, based on a train speed of 80 kph, may be insufficient to allow a heavy goods vehicle to cross and clear the level crossing in safety.

Additionally, the risk assessment process used by VicRoads and the Benalla Rural City Council to determine the level of protection used at railway level crossings on approved B-double routes could be improved.

The investigation makes several safety recommendations to the Victorian Department of Infrastructure, VicRoads, Benalla Rural City Council, Freight Australia, West Coast Railway, Rail Tram and Bus Union, Standards Association of Australia, and the Victorian Level Crossing Committee. The recommendations relate to reviewing railway level crossings on B-double routes, footplate visitors, fatigue management, and Australian Standards. One review should encompass level crossing protection treatments and include any significant changes such as traffic flow and type, speed and vegetation. The active involvement of the rail industry in level crossing issues is also recommended. A community education programme is recommended to address the dangers of railway level crossings to road and pedestrian users.

Additional recommendations include consideration of the type of road and rail traffic as part of the Australian Standard for level crossing protection.

For copies and enquiries of the report please contact the Victorian Department of Infrastructure, Public Affairs Division. Telephone (03) 9655 6263.

  1. Footplate refers to the locomotive cabin of a steam locomotive.

Occurrence summary

Investigation number 2002003
Occurrence date 13/10/2002
Location Benalla
Report release date 23/02/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Rail
Rail occurrence category Collision
Occurrence class Incident
Highest injury level Fatal

Train details

Train number 8382
Type of operation Passenger
Departure point Yarrawonga
Destination Melbourne
Train damage Substantial

Collision between the passenger train 5AL8 and vehicles at the Salisbury Interchange level crossing, Salisbury, South Australia, on 24 October 2002

Final report

Executive summary

At 15:33:01 on 24 October 2002 passenger train 5AL8 collided with a car and scheduled bus on the Salisbury Interchange controlled level crossing on Park Terrace. As a result of the accident four people were killed and 26 injured. A small sedan car and the bus were effectively destroyed. In addition two other road vehicles were damaged. The locomotive and the first vehicle of the consist sustained minor damage. There was no derailment of any rail vehicles.

The standard gauge track owned and operated by ARTC, runs parallel to two broad gauge tracks operated by TransAdelaide. These three tracks share the northern rail corridor, which runs through Salisbury.

As train 5AL8 approached the level crossing on Park Terrace from Adelaide, the driver and co-driver saw stationary road vehicles across the standard gauge track. The driver of the locomotive acted promptly in sounding a sustained warning on the horn, applying the emergency brakes and putting the throttle to idle. Two cars reversed clear of the track to a position between the standard gauge and the TransAdelaide tracks. The small sedan and the bus were unable to move because of other vehicles, though the driver of the sedan managed to jump out of her car and run clear.

The sighting distance from the train cab to the standard gauge crossing was approximately 250 m. The train could not stop in time to prevent the collision and came to a halt 183 m to the north of the Park Terrace level crossing.

The report concludes that the locomotive, rolling stock, rail, signalling infrastructure and the boom gate barriers at the crossing, up to the time of the collision, were in good condition and operated as designed.

Prima facie the road vehicles stationary on the rail tracks had entered the crossing when the drivers could not drive through the crossing because the crossing, or road beyond the crossing, was blocked. On this view the immediate causal factor was the non-observance of the Australian Road Rules 1999. From a systemic point of view, however, the accident was more complex with a number of causal factors relating to:

  • road design (the number of entry/exit points);
     
  • road traffic lights and the inter-link with the level crossing warning system;
     
  • the width of the crossing;
     
  • probable lack of awareness by road vehicle drivers of the road traffic rules as they relate to level crossings;
     
  • the lack of 'near hit safety' reporting at level crossings;
     
  • the lack of a focused body to oversight and undertake risk based assessments of level crossing safety.

The investigation found little evidence from records that Park Terrace level crossing was of public concern from a rail safety perspective. There were recorded concerns and direct observation that, when the traffic lights at the Salisbury Highway intersection were red, traffic did, on occasions, queue over the Park Terrace crossing. On the basis of direct observation, such an accident at Park Terrace was foreseeable.

The response to the accident by the emergency services and railway companies was timely. The first emergency persons to respond crawled beneath train 5AL8, a dangerous but understandable reaction to reach the injured. Police established tight control at the level crossing, but commuters and onlookers were able to access the adjacent lengths of track although the TransAdelaide passenger service continued running.

The report details 13 key conclusions:

  1. The immediate cause of the collision between train 5AL8, the white Nova Holden WOJ 601 and Serco bus number 246 (VYV 786) was that the drivers of the road vehicles entered the level crossing, in contravention of the Australian Road Rules, at a time when they were unable to drive through the crossing and were blocked by other vehicles.
     
  2. The driver and co-driver of locomotive NR 34, reacted promptly in sounding a warning of train 5AL8, applying emergency brakes and returning the throttle to idle. Neither the driver nor the co-driver could have taken any action that would have prevented the collision with the white Holden Nova or Serco bus number 246 (VYV 786) operating the 401 service.
     
  3. Locomotive NR 34 and the 25 vehicles of the consist comprising train 5AL8 were in working order, were properly maintained and were fit for purpose. There were no deficiencies in the consist that contributed to the collision.
     
  4. The railway infrastructure (track circuitry, signals, level crossing warning signals and the boom barrier) worked as designed within standard time limits.
     
  5. Following the collision, the on train staff servicing the passenger vehicles of train 5AL8 acted promptly to assist the injured at the scene of the accident until they were able to relinquish care to the emergency services.
     
  6. The response of the emergency services was timely.
     
  7. The road traffic lights at the junction of Park Terrace, Gawler Street, North Lane and the Bus Interchange and the link with the level crossing warning signals worked as designed.
     
  8. The road traffic signals at the Salisbury Highway/Park terrace intersection did not work as designed or as recommended by Australian Standard AS1742.14, in that the link with the railway crossing had been broken at some time and the special queue-clearing phase was not operational. There was no effective maintenance or checking system in place to monitor the continuing operation of the queuing phase of the lights and the links with the traffic Control Centre. The non-operation of the special queuing phase was probably not a significant factor in the collision of 24 October.
     
  9. The road traffic on the western side of the level crossing for traffic crossing Salisbury Highway or turning onto Salisbury Highway was halted at the traffic signals causing traffic to back-up over the level crossing.
     
  10. The backing up of westbound traffic across some part of the level crossing was not unusual and had become an accepted factor of driving in Park Terrace.
     
  11. The complexity of the Park Terrace road system over a distance of 175 m from the bus interchange turning just east of the level crossing to the stop line at Salisbury Highway, increased the probability of road vehicles backing up to the level crossing in that:

    - Road vehicles exiting or entering the Station car park and crossing or from the outside westbound lane, right turn lane, or attempting to enter the eastbound lane potentially restrict traffic flow.

    - Road vehicles exiting or entering the Eureka Tavern car park across the traffic.

    - Heavy traffic southbound on the Salisbury Highway restricts the opportunity for traffic in the left turn lane to join the Salisbury Highway.
     
  12. Based on observed behaviour of road vehicle drivers, a collision between traffic queued at Park Terrace and a train was foreseeable. However, the absence of any specific reports of near miss incidents or accidents between trains and vehicles at Park Terrace had led to a belief that there was no significant risk.
     
  13. The lack of initial site control following the collision and during the immediate emergency phase increased the risk of pedestrian onlookers being struck by trains, either through any possible movement of train 5AL8 or the TransAdelaide services.

The Salisbury level crossing review report by Mr Vince Graham of January 2003 made a number of recommendations (attachment 2), which are endorsed by this report. Mr Graham also made interim recommendations in early November that the track speed 500 m on either side of Park Terrace should be limited to 50 km/h. This report recommends that train speed restrictions introduced as a safety measure in the vicinity of level crossings should be further reviewed taking into account the new traffic arrangements and safety measures and the different types and characteristics of trains on the standard and broad gauge tracks.

In addition the report recommends:

RR20030001
Road traffic signals adjacent to level crossings be regularly monitored to ensure that all links and functions within the system are operational.

RR20030002
Traffic flows through Park Terrace should be measured to assess the practicality of extending the timing on a link to force westbound traffic from Park Terrace to take account of the worst case timing scenario, while maintaining the existing timing of the boom barrier closing.

RR20030004
The rail industry should attempt to devise a confidential hazard reporting system that embraces the whole industry in the one system.

RR20030005
ARTC and TransAdelaide review their notification and communication procedures when responding to accidents on the shared rail corridor, particularly between the train control centres and the accident site.

RR20030006
The rail companies and emergency services examine ways in which early effective site control and control of public access might be further improved.

RR.20030007
Standards Australia develop a standard for the marking of a 'do not enter unless clear' area across level crossings, with a view to providing appropriate cues to help road vehicle drivers assess the space available on the other side of the crossing.

RR20030008
Transport SA should review the provisions of the Road Traffic Regulations 1996 to determine whether or not any existing penalty
covering the drivers of vehicles that stop or park within the boundary of rail level crossings is appropriate.

Note: This investigation was undertaken by the ATSB on behalf of the State Government of South Australia. Media enquiries should be directed to the SA Government's media contact, Emma Brown (08) 8204 8261.

Occurrence summary

Investigation number 2002/002
Occurrence date 24/10/2002
Location Salisbury
State South Australia
Report release date 11/03/2003
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Rail
Occurrence class Accident
Highest injury level Fatal