In-flight failure of a tail rotor drive shaft, Fig Tree Pocket, Queensland

Summary

On 13 May 2005, a McDonnell Douglas Hughes 369E helicopter, registered VH-INM, experienced an in-flight failure of the tail rotor drive shaft. The aircraft had departed Archerfield Airport, Qld, and was in climb to cruise at approximately 1,000 ft above ground level when the pilot encountered tail rotor control difficulties. The aircraft was landed and brought to rest in an upright position at Fig Tree Pocket, Qld.

The broken tail shaft (P/N 369D21615-41) was submitted to the ATSB, where examination revealed that the component had sustained a twisting buckling failure from excessive torsional loads. The investigation did not reveal any evidence of pre-existing damage that might have initiated the failure.

Occurrence summary

Investigation number 200502316
Occurrence date 13/05/2005
Location Fig Tree Pocket
State Queensland
Report release date 22/12/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer Hughes Helicopters
Model 369
Registration VH-INM
Sector Helicopter
Operation type Aerial Work
Departure point Archerfield, QLD
Destination Archerfield, QLD
Damage Minor

In-flight engine failure, 13 km west-south-west of Young, New South Wales

Summary

During a flight from Essendon to Armidale, the left engine of a Piper PA31P-350 (VH-IGW) failed during cruise at 17,000 feet. Examination of the engine revealed that the crankshaft had fractured in two locations: through the web between the No.4 main bearing journal and the No.4 connecting rod journal; and through the web between the No.3 main bearing journal and No.3 connecting rod journal. It is evident that the event that initiated the multiple fractures of the crankshaft and the subsequent engine failure, was the creation of surface damage in the No.4 main bearing journal fillet radius through rubbing contact between the main bearing insert and the fillet radius. The factors that contribute to this event may be related to the retention of the main bearing insert in its housing and the crankshaft loading conditions that act to displace the bearing insert from its location in the bearing housing.

The movement of main bearing inserts during engine operation is a function of the magnitude of the forces that resist movement (created by establishing an interference fit) and the magnitude of forces acting to move the insert (crankshaft bending moments).

One factor that lowers the resistance of an insert to movement, the inclusion of material between the parting faces of the main bearing housings during engine assembly, was identified. However, other factors that may contribute to bearing insert movement, such as the magnitude of crankshaft bending moments, could not be established from an examination of the physical evidence.

The restoration of the surfaces of the main bearing housings indicated that main bearing insert movement was not an isolated case.

Occurrence summary

Investigation number 200502231
Occurrence date 18/05/2005
Location 111 km NNE Wagga Wagga, Aero.
State New South Wales
Report release date 11/12/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Engine failure or malfunction
Occurrence class Technical Analysis
Highest injury level None

Aircraft details

Manufacturer Piper Aircraft Corp
Model PA-31
Registration VH-IGW
Sector Piston
Operation type Charter
Departure point Essendon, Vic.
Destination Armidale, NSW
Damage Nil

Evacuation, Hobart Airport, Tasmania, Boeing 717-200, VH-VQI

Summary

ABSTRACT

On 17 May 2005, a Boeing 717-200, registered VH-VQI, was scheduled to operate a regular public transport flight from Hobart to Sydney, departing at 0600 Eastern Standard Time. During the starting of the right engine, the aircraft dispatcher informed the flight crew that there was smoke and sparks shooting from the right engine and advised 'we'll have to get everyone off'. The pilot in command called for an emergency evacuation without initiating the Passenger Evacuation Checklist. As a result, the wing flaps were not set to the extended position and the tail section of the aircraft was dark without emergency lighting while passengers were exiting the aircraft. All three of the floor level exits were opened by cabin crew. The forward Door Right 1 escape slide fell to the ground uninflated when the door was opened. 

A number of ground personnel ran to the front of the aircraft and helped 22 passengers off the forward Door Left 1 slide and directed them towards the terminal. Four passengers exited by the Door 2 slide at the rear of the aircraft and ran into the middle of the apron. The overwing exits were not opened. The aircraft's dispatcher had not received any education in emergency communications with flight crew nor aircraft evacuations at the terminal. The flight crew were engaged in conversations not confined to the engine start process or other operational matters during both engine start sequences until the problem with the right engine was first mentioned by the dispatcher. The reported smoke and sparks was a result of the right engine air turbine starter failing during the engine start sequence.

Occurrence summary

Investigation number 200502137
Occurrence date 17/05/2005
Location Hobart, Aero.
State Tasmania
Report release date 31/10/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Fire
Occurrence class Serious Incident
Highest injury level Minor

Aircraft details

Manufacturer The Boeing Company
Model 717
Registration VH-VQI
Serial number 55095
Sector Jet
Operation type Air Transport High Capacity
Departure point Hobart, TAS
Destination Sydney, NSW
Damage Minor

Fairchild SA227-AC, ZK-POA, New Zealand

Factual Information

On 3 May 2005, Metroliner SA227-AC, registered ZK-POA, was operating a freight service from Auckland to Blenheim, New Zealand. The aircraft was reported to have experienced an in-flight breakup near Stratford and both pilots, the only occupants, were fatally injured.

The Transport Accident Investigation Commission (TAIC) of New Zealand was responsible for investigating this accident and requested assistance from the Australian Transport Safety Bureau (ATSB) to recover information from the flight recorders. In accordance with the Transport Safety Investigation (TSI) Act 2003, the Executive Director of the ATSB approved the request and the recorders were transported to the ATSB by a TAIC investigator on 16 May 2005.

The cockpit voice recorder (CVR) and flight data recorder (FDR) were examined by ATSB recorder specialists and information was successfully recovered from both recorders.

Once it has been completed, a copy of the TAIC investigation report (05-006) may be found at: www.taic.org.nz or by contacting:

TAIC,
PO Box 10-323
Wellington 6036
New Zealand

Summary

Following a request from the New Zealand Transport Accident Investigation Commission, ATSB is providing assistance regarding the recorder data from a Metroliner which was involved in an accident in New Zealand on 03 May 05.

Occurrence summary

Investigation number 200502272
Occurrence date 03/05/2005
Location Stratford, North Island New Zealand
State International
Report release date 21/02/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Miscellaneous - Other
Occurrence class Technical Analysis
Highest injury level Fatal

Aircraft details

Manufacturer Fairchild Industries Inc
Model SA227
Registration ZK-POA
Serial number 551
Sector Turboprop
Operation type Aerial Work
Damage Destroyed

Champion Aircraft Corp 7GCAA, VH-TUF

Significant Factors

The pilot performed a manoeuvre that resulted in a loss of control at a height and speed that was insufficient to permit recovery before the aircraft hit the ground.

Analysis

The pilot was reported to have conducted a similar low-level manoeuvre to that which preceded the accident on several previous occasions. On that basis, the investigation team considered that it was unlikely that the passenger was at the controls of the aircraft at the time of the accident. The manoeuvre left little or no margin for error and required sound judgement and skill. Although the pilot may have possessed those skills, no evidence was found of his ever having undertaken the appropriate check to assess those skills and obtain approval to conduct low-level aerobatic manoeuvres.

Repetition of the manoeuvre over a period of time may have led to the pilot gaining a false sense of security and may have led to the pilot becoming complacent about the inherent dangers involved with such manoeuvres. The manoeuvre performed by the pilot earlier that day at another location was commenced from a 'high-speed' flypast. The associated energy would have allowed the aircraft to convert speed to height and climb higher and attain a greater altitude for recovery than the manoeuvre performed during the accident flight. That manoeuvre was commenced from a take-off roll that did not use the full runway length available. When combined with a tailwind component, it was unlikely that the aircraft attained adequate airspeed to safely complete the intended manoeuvre by the end of the strip. It was also possible that the pilot was unaware of the windshear or had not considered its affect on the aircraft's climb performance.

Although the aircraft appeared to have stopped spinning to the right just before impact, the pilot had insufficient height to avoid a collision with the ground. Had the stall warning been operating, it could have provided the pilot with an earlier indication of the stall condition and thus enabled him to initiate a recovery earlier in the development of the manoeuvre.

The affect of the pilot's medical condition on his judgement or decision-making could not be determined. However, some aspects of the pilot's behaviour were not consistent with compliance with rules and regulations or good airmanship. These included conducting low-level aerobatics without approval, ignoring concerns expressed by peers, operating with an unserviceable stall warning indicator and ignoring weight and balance limitations. Furthermore, the pilot flew the aircraft knowing that he was suffering from a medical condition that was being reviewed by the Civil Aviation Safety Authority (CASA) and having been advised by CASA that he was not to fly until the results of the review were known. Disregard for the rules governing the conduct of flight and the operation of the aircraft removed safety defences that were established to prevent this type of accident.

Factual Information

FACTUAL INFORMATION1

Sequence of events

On 15 May 2005 at 1535 Central Standard Time, an American Champion Corporation Citabria 7GCAA aircraft, registered VH-TUF (TUF), took off on a local flight from a private airstrip at Stonefield, SA. On board were the pilot and a passenger, who was also a licensed pilot. Dual controls were installed in the aircraft. The aircraft was observed by witnesses at the airfield to pull up into a steep climb after becoming airborne, before apparently stalling and impacting the ground. Both occupants were fatally injured. The aircraft was destroyed by impact forces and a post-impact fire (see Figure 1).

Figure 1: View of the wreckage looking west

aair200502116_002.jpg

The pilot had been at the Stonefield airstrip during the weekend with other pilots and aviation enthusiasts. On the morning of the accident, the pilot had conducted a short flight in TUF, which included a flypast at a nearby airstrip that was witnessed by two experienced commercial pilots. They described observing the aircraft flying at 'high speed', approximately 20 ft above ground level (AGL) over a taxiway, before pulling up into a vertical climb. The pilot then performed a stall turn and the aircraft was observed to enter a spin or spiral before recovering at a height of about 200 ft and continuing on its original heading.

After returning to Stonefield airstrip, the pilot was required to transport a passenger to Parafield Airport, SA. While at Parafield, the pilot arranged for the aircraft to be refuelled with 62 L of AVGAS. The refueller reported to investigators that that quantity of fuel filled the tanks2. After returning to Stonefield airstrip again, the accident pilot was reported to have undertaken a flight with another pilot in a different aircraft, during which the accident pilot had demonstrated a number of aerobatic manoeuvres to the other pilot. The accident pilot then undertook a further flight in TUF with the same passenger as the previous flight, and demonstrated a number aerobatic manoeuvres again.

After discussion with other people at Stonefield, the accident pilot decided to conduct a further local flight, and the same passenger from the previous two flights was invited as a passenger again. Witnesses observed the passenger in the rear seat and the pilot in the front seat. After engine start-up, the pilot performed a turn on the ground of more than 360 degrees before taxying on the north-east strip without performing an engine run-up. The aircraft engine was heard increasing in RPM prior to the aircraft commencing a downwind take-off into the north-east. After becoming airborne, the aircraft was observed to remain at approximately 10 ft AGL until it reached a fence line to an adjoining property at the end of the strip. At about this point, the aircraft was observed to enter a near vertical climb. At an estimated height of 500 ft AGL, the aircraft appeared to aerodynamically stall in the vertical attitude, before entering a right hand spin. The aircraft completed one and a half turns in the spin, before it appeared to almost recover just before impacting the ground.

Personnel information

The pilot was 63 years old and held both commercial and private pilot licences for aeroplanes. He had successfully completed an Aeroplane Flight Review in August 2004. The pilot had a total of 2,848 hours experience, 2,746 hours of which was as pilot in command in single-engine fixed-wing aircraft. The pilot was an experienced aerobatic pilot in New Zealand. He did not hold a low-level aerobatic approval from the Australian Civil Aviation Safety Authority (CASA).

The pilot had undergone medical treatment for a terminal illness and, at the time of renewal of his Class 1 medical certificate, informed his Designated Aviation Medical Examiner (DAME) of this illness. At the time of that examination, the pilot's Class 1 medical certificate had expired. However, his Class 2 medical certificate was not due to expire until December 2005.

The DAME did not reissue either the Class 1 or Class 2 medical certificate and referred the matter to CASA. An assessment by CASA medical staff confirmed that the pilot's medical condition precluded him from flying as pilot in command. The pilot appealed to CASA regarding that adverse assessment and was advised verbally and in writing by CASA of his obligations under Civil Aviation Safety Regulations 67.2653 and 67.2704 until the outcome of the review of that appeal was known.

Although a review of the assessment was commenced, CASA did not cancel or suspend his Class 2 medical certificate while that review process was being completed. CASA advised the Australian Transport Safety Bureau (ATSB) that it was normal procedure to only cancel or suspend a certificate after all specialist medical information was received and all options to mitigate safety risks to air navigation were considered. During the period his medical condition was under review, the pilot logged more than 20 hours in aircraft as pilot in command.

In addition to the flights made on the day of the accident, the pilot had flown to Stonefield from Parafield during the previous day. Prior to this, the pilot had worked during the days at his own business conducting non-aviation activities and was reported to have been well rested.

Several pilots reported that the pilot had regularly performed a similar low level aerobatic manoeuvre to that which preceded the accident. A chief flying instructor who had known the pilot, reported that he had observed the pilot perform this type of low-level aerobatic manoeuvre several times in the past. During the investigation, he advised investigators that he was concerned about the safety of the manoeuvre and had warned the pilot about the dangers of performing it.

Aircraft information

A 100-hourly maintenance check was completed on the aircraft 3 days prior to the accident, at which time the aircraft had recorded 2,451.14 total time in service (TTIS). The maintenance release was unable to be located and was probably burnt in the wreckage. As a result, the time flown subsequent to that check could not be accurately determined.

Weight and balance calculations made using estimated fuel and occupant weights, determined that the aircraft may have been as much as 20 kg over the maximum all up weight, and that the centre of gravity (CoG) was rearward of the aerobatic limit, but within the normal operating range.

Meteorological information

There was no terminal aerodrome forecast for the private airstrip. However, the area forecast indicated that the wind at 2,000 ft was 150 degrees true at 15 kts. Other pilots who flew into Stonefield that day reported that the ceiling and visibility was acceptable for visual flight and that the wind was a southerly at 8 to 10 kts at ground level. However, at 500 ft AGL, the wind was reported to be a southerly at approximately 30 kts. The temperature was reported to be 19 to 20 degrees Celsius.

Wreckage information

The aircraft struck the ground in a 40-degrees nose-down attitude with the left wing low, and came to rest facing the southwest, 22 m from its initial impact point. Damage to the propeller indicated the propeller was rotating at impact. The aircraft was destroyed by severe impact forces and a post-impact, fuel-fed fire.

Two persons attempted, unsuccessfully, to extinguish the fire with hand-held fire extinguishers. The fire was subsequently contained by local fire fighters. The accident was not survivable.

The engine was removed and examined at an approved engine overhaul facility under supervision of the ATSB. No anomaly or defect was found in the engine and it was determined that the engine was capable of normal operation prior to the accident.

The stall warning system on the aircraft was examined. The wing-mounted air vane switch that actuated a warning horn/light in the cockpit was found to have one of the electrical leads disconnected, rendering the stall warning system inoperative. The lead had been safely secured and appeared to have been deliberately disconnected. Subsequent testing of the stall warning system found that when wired correctly, it was capable of functioning normally. The investigation was unable to determine when, or by whom, the stall warning system was deactivated. The stall warning device gives an indication to the pilot of an impending aerodynamic stall condition.

There was no evidence of any other mechanical defect that could have contributed to the accident.

Medical and pathological

Results of post-mortem and toxicologic testing of the pilot did not reveal any evidence of any sudden incapacitating condition that could have contributed to the accident.

Fuel

A small sample of fuel was taken from the aircraft wreckage, however, this fuel was contaminated by fire fighting agents, and could not be used as a reliable pre-fire indicator of fuel quality. The aircraft had been refuelled at Parafield earlier that day, but the batch from the tanker was unable to be tested, as it had been mixed with a new batch of fuel. The investigation determined that fuel from the batch from which TUF had been refuelled had also been used to refuel more than 12 other aircraft. There were no reports of fuel contamination or fuel related problems from those operators.

Aircraft manufacturer's information

The aircraft manufacturer was asked to comment on aspects of the aircraft's performance and handling. Their test pilot reported that:

flight above gross weight would decrease take-off performance and increase stall speed

In respect to the exceedance of the rearward aerobatic CoG datum, the test pilot reported that:

the CG [centre of gravity] exceeded the aft aerobatic limit… but was within the normal category of 18.2. I do not feel this contributed to the pilot's ability to control or recover the aircraft.

The manufacturer reported that:

the decision to conduct a low altitude aerobatic maneuvre [sic] with insufficient airspeed resulted in the subsequent stall/spin.

  1. Only those investigation areas identified by the headings and subheadings were considered to be relevant to the circumstances of the occurrence.
  2. Full tanks 147 L.
  3. Essentially, this regulation requires a pilot in the accident pilot's circumstances to be cleared by a DAME before exercising the privileges of a licence.
  4. This regulation places the onus on a pilot not to exercise the privileges of a licence if the pilot is aware that he or she has a medically significant condition.

Summary

On 15 May 2005, at 1535 Central Standard Time, an American Champion Corporation Citabria 7GCAA aircraft registered VH-TUF, with a pilot and passenger, took off from Stonefield private airstrip in South Australia for a local private flight. Shortly after becoming airborne, the aircraft crashed. Both occupants were fatally injured. The aircraft was destroyed by impact forces and a post impact fire.

After start up, the pilot performed a turn on the ground of more than 360 degrees before taxying on the north-east strip. The aircraft engine was heard powering up on the strip into the north-east and shortly after became airborne. After becoming airborne, the aircraft was observed to remain approximately 10 feet above the strip, and remained at that height until the end of the strip. At about this point, the aircraft was observed to enter a near vertical climb. At an estimated height of 500 feet above ground level, the aircraft stalled in the vertical position, before entering a right hand spin. The aircraft completed one and a half turns in the spin before it appeared to recover. At the point where the aircraft appeared to have recovered from the spin, it impacted the ground.

The investigation determined that the aircraft on the accident flight was 20kg over maximum all up weight (MAUW). The increased weight would have the effect of increasing the stall speed of the aircraft, thereby reducing its performance. It was also determined that the pilot took off north-east with a quartering down wind component, and attempted a vertical climb with a wind gradient of approximately 30kt and at 500 feet from the south, above ground level. This wind gradient would have significant impact on the aerodynamic performance of the aircraft, and the pilot may not have achieved the height he intended before it stalled.

Occurrence summary

Investigation number 200502116
Occurrence date 15/05/2005
Location Stonefield
State South Australia
Report release date 20/04/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer American Champion Aircraft Corp
Model 7
Registration VH-TUF
Serial number 22270
Sector Piston
Operation type Private
Departure point Stonefield, SA
Destination Stonefield, SA
Damage Destroyed

Eurocopter EC120B, VH-ADC

Analysis

The nature of the terrain in the vicinity of the accident site was such that potential emergency landing areas were limited and added to the complexity of the task of the pilot in responding to the in-flight emergency. The factors surrounding the in-flight shutdown of the engine could not be determined, as the problem could not be replicated in the engine test cell. No engine shutdown was recorded on the on-board diagnostic equipment.

The rotorcraft flight manual contained no specific information on an event such as that reported. However, the pilot's reaction to the main rotor RPM audio warning appeared inconsistent with the only guidance provided in the rotorcraft flight manual relating to an increase in main rotor RPM.

Factual Information

At 1110 Eastern Standard Time on 12 May 2005, a Eurocopter EC120B helicopter, registered VH-ADC, departed Canberra for Jindabyne, NSW, with the pilot and two passengers. The pilot reported that about 30 minutes after departure, while in cruise flight at 5,000 ft above mean sea level (AMSL) in smooth flying conditions, the main rotor speed (NR) RPM audio warning sounded1. The pilot reported that a scan of the instrument panel revealed that the NR was exceeding 450 RPM and that he then lowered the collective pitch lever. He reported that after entering an autorotation configuration, it took approximately 5 to 7 seconds to arrest the high NR rate by lifting the collective lever, which then reduce the NR and silenced the audio warning2.

The pilot further reported that he completed a left turn towards a cleared area and lined the helicopter up on a north-easterly heading, while rapidly losing altitude before turning towards the south-east over trees to the clearing. The pilot flared the helicopter for landing, but noted no perception of power from the engine (audible or torque) and the helicopter sank through the flare before it impacted the undulating ground. It then bounced back into the air momentarily, before it impacted the ground once more and slid to a halt. The pilot then applied the rotor brake to stop main rotor rotation and assisted the passengers to exit the helicopter. There were no injuries to the passengers and only minor injuries to the pilot. The elevation at the final resting place of the helicopter was about 4,340 ft AMSL.

The helicopter was determined to be within weight and balance limits and carried sufficient fuel for the flight.

The helicopter sustained damage to the main rotor blade tip caps, front skid landing gear, front bottom canopy and aft upper tail cone/fenstron area. During the landing sequence, the main rotor blades had contacted the aft upper tail cone/fenstron area as a result of the flaring of the helicopter. The initial impact ground scars of the helicopter skid landing gear were reported to have been about 35 m from the final resting place of the wreckage.

At the time of the occurrence, the helicopter had accumulated 195.9 hours total airframe time. The Turbomeca model Arrius 2F engine, serial number 34039, had been installed on 28 February 2005 with 736.8 hours time since new. At the time of the accident, the engine had accumulated 775.0 hours time since new. The engine was a replacement engine that had been provided by the engine manufacturer while the original engine was being repaired.

The original engine had been removed for an unrelated over-torque event. An examination the helicopter's operational and maintenance records conducted by the Civil Aviation Safety Authority (CASA) found that the helicopter had been maintained correctly and satisfactory records maintained.

Following the accident, the engine was removed and shipped to the engine manufacturer for testing, disassembly and examination under the supervision of the Bureau d' Enquetes et d' Analyses of France, on behalf of the Australian Transport Safety Bureau. The engine was placed into a test cell and operated to confirm operating parameters. The engine was tested through all operating parameters without any abnormal vibrations, high temperatures, overspeeding or other anomalies. The fuel control unit was then removed and bench tested with no anomalies found. Testing, disassembly and examination of the engine did not reveal any anomalies that could have contributed to the in-flight shutdown as reported.

The helicopter's on-board diagnostic equipment was accessed immediately following the event. The maintenance page of the equipment displayed only a fault code indicating that an over limit NR event to 462 RPM had taken place. No other faults were displayed.

aair200502078_001.jpg

The rotorcraft flight manual included a section entitled ENGINE FLAME-OUT, which detailed procedures in the event of an engine flame-out in cruise flight including:

AUTOROTATION PROCEDURES OVERLAND

  1. Collective pitch…………REDUCE to maintain NR in green arc.

The rotorcraft flight manual also included a section entitled ENGINE GOVERNOR FAILURE which detailed emergency procedures for a rapid increase in NR as follows:

NR INCREASE

Simultaneously to maintain NR in green arc:

  1. Collective……………….INCREASE
  2. Twist Grip………………SLIGHTLY REDUCE

NOTE
During the flight, the pilot shall control NR using the twist grip.

The rotorcraft flight manual did not include procedures specifically related to a sudden increase in NR during cruise flight. However, the CASA requirements for the granting of a helicopter licence require a pilot to demonstrate the ability to control NR within rotorcraft flight manual limits. During this training, pilots are taught to control the NR utilising both the collective lever and the throttle twist grip.

  1. An intermittent tone activated at 420 RPM NR. Normal operating range for NR was 390 to 415 RPM, the caution range was 415 to 447 RPM with 447 RPM the maximum with power off.
  2. Increasing collective pitch of the main rotor blades using the collective pitch lever reduces the NR by slowing down the rotational speed of the blades for that given engine power setting.

Summary

At 1110 Eastern Standard Time on 12 May 2005, a Eurocopter EC120B helicopter, registered VH-ADC, departed Canberra enroute to Jindabyne, NSW, with the pilot and two passengers on board. The pilot reported that at about 30 minutes after departure, while in cruise flight at 5,000 ft above ground level in smooth flying conditions, the main rotor speed (NR) RPM audio warning sounded.

The pilot reported that a scan of the instrument panel revealed that the NR was exceeding 450 RPM and that he then used the collective pitch lever to reduce the NR. The pilot noted that it took approximately 5 to 7 seconds to arrest the high NR rate, which then silenced the audio warning. The helicopter was flared for landing as it lost altitude and impacted the undulating ground It then bounced back into the air momentarily, before it impacted the ground once more and slid to a halt. The pilot then applied the rotor brake to stop main rotor rotation and assisted the passengers to exit the helicopter. There were no injuries to the passengers and minor injuries to the pilot.

The helicopter was determined to be within weight and balance limitations and carried sufficient fuel for the flight. Testing of the engine could not duplicate the in-flight engine shutdown as reported.

Occurrence summary

Investigation number 200502078
Occurrence date 12/05/2005
Location Shannons Flat
State New South Wales
Report release date 06/02/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Engine failure or malfunction
Occurrence class Accident
Highest injury level Minor

Aircraft details

Manufacturer Eurocopter
Model EC120
Registration VH-ADC
Sector Helicopter
Operation type Private
Departure point Canberra, ACT
Destination Jindabyne, NSW

RAN Sea King Accident N16-100 'Shark 02', Nias Island, Indonesia

Summary

At approximately 4pm local time on 2 April 2005, Sea King helicopter N16-100 (callsign 'Shark 02'), crashed on the Indonesian island of Nias while on a humanitarian support mission.

Nine Australian Defence Force personnel were fatally injured in the accident. An investigation was conducted by the Department of Defence Aircraft Accident Investigation Team (AAIT) and a Board of Inquiry was appointed on 28 April 2005.

The Sea King helicopter was equipped with a deploy-able Beacon Airfoil Unit that recorded four channels of information:

  • Pilot audio
  • Co-pilot audio
  • Cockpit area microphone audio
  • Rotor speed encoder data

The AAIT requested assistance from the Australian Transport Safety Bureau (ATSB) in the analysis of the audio recovered from the BAU. In accordance with the Transport Safety Investigation Act 2003, the Executive Director of the ATSB approved the request.

A compact disk containing the recovered audio (Department of Defence Evidence Register Item No. 031) was delivered to the ATSB on 21 April 2005.

The audio was replayed and analysed in the ATSB's audio laboratory by a flight recorder specialist. Verbal advice was provided to the AAIT. Audio analysis was also performed separately by the Defence Science and Technology Organisation (DSTO). The AAIT did not request a written report from the ATSB as DSTO would be providing a report.

Details of the investigation and Board of Inquiry evidence can be found on the Department of Defence website: www.defence.gov.au/Publications/BOI/SeaKing/

Occurrence summary

Investigation number 200502004
Occurrence date 02/04/2005
Location Nias Island, Indonesia
State International
Report release date 26/06/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Miscellaneous - Other
Occurrence class Technical Analysis
Highest injury level Fatal

Piper PA-31-350, VH-MZV, Darwin, Northern Territory

Summary

The report presented below was prepared principally from information supplied to the Bureau.

REPORTED INFORMATION

On 10 May 2005 at 0927 central standard time, the pilot of a Piper Aircraft Corporation PA-31-350 aircraft, registered VH-MZV, being operated on a charter flight from Snake Point, NT, landed short of the displaced threshold on runway 11 at Darwin International Airport.

Flight crews were notified of the displaced threshold in a notice to airmen (NOTAM) and on the Darwin automatic terminal information service (ATIS). The threshold was displaced 723 metres and indicated by bar V-markers and lights. The unusable section of runway was marked with three white crosses and red and white cones. The displaced threshold and markings were in accordance with Civil Aviation Safety Authority, Manual of Operating Standards Part 139- Aerodromes- Section 8.3.9.

The pilot reported that his turn onto final approach was lower than usual, as he was requested by air traffic control to conduct a close left base. The pilot did not see the white crosses and reported that the morning sun may have prevented him from seeing the displaced threshold markers.

The pilots landing clearance included advice that the threshold was displaced. The pilot was aware of an aircraft at the holding point and another conducting an instrument approach. The pilot decided to land using a short field landing procedure to facilitate the departure and arrival of the other aircraft, but this was not requested by the aerodrome controller (ADC). The pilots focus upon vacating the runway as soon as possible distracted him from landing beyond the displaced threshold.

After landing, he reported seeing the red and white cones ahead of the aircraft and was notified by the ADC that he had landed short of the displaced threshold.

Occurrence summary

Investigation number 200502024
Occurrence date 10/05/2005
Location Darwin, Aero.
State Northern Territory
Report release date 24/06/2005
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Navigation - Other
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer Piper Aircraft Corp
Model PA-31
Registration VH-MZV
Serial number 31-8152092
Sector Piston
Operation type Charter
Departure point Snake Bay, NT
Destination Darwin, NT
Damage Nil

Collision with terrain, Fairchild Metro 23, VH-TFU, 11km north-west of Lockhart River Aerodrome, Queensland, on 7 May 2005

Previously Released

Preliminary Report released 03/06/05

Interim Factual Report released 31/08/06

Summary

On 7 May 2005, a Fairchild Aircraft Inc. SA227-DC Metro 23 aircraft, registered VH-TFU, with two pilots and 13 passengers, was being operated by Transair on an instrument flight rules regular public transport service from Bamaga to Cairns, with an intermediate stop at Lockhart River, Queensland. At 1143:39 Eastern Standard Time, the aircraft impacted terrain in the Iron Range National Park on the north-western slope of South Pap, a heavily timbered ridge, approximately 11 km north-west of the Lockhart River aerodrome. At the time of the accident, the crew was conducting an area navigation global navigation satellite system (RNAV (GNSS)) non-precision approach to runway 12. The aircraft was destroyed by the impact forces and an intense, fuel-fed, post-impact fire. There were no survivors.

The accident was almost certainly the result of controlled flight into terrain, that is, an airworthy aircraft under the control of the flight crew was flown unintentionally into terrain, probably with no prior awareness by the crew of the aircraft's proximity to terrain. The investigation report identifies a range of contributing and other safety factors relating to the crew of the aircraft, Transair's processes, regulatory oversight of Transair by the Civil Aviation Safety Authority, and RNAV (GNSS) approach design and chart presentation. It also details safety action taken by various agencies to address the identified safety issues, and includes safety recommendations relating to those safety issues that had not been addressed by relevant agencies at the time of publication of this report.

Recommendations

R20070002 | R20070003 | R20070004 | R20070005 | R20070006 | R20070007 | R20070008 | R20070009 | R20070010 | R20070011 | R20060019 | R20060020 | R20060021 | R20060022 | R20060002 | R20060003 | R20060005 | R20060006

Occurrence summary

Investigation number 200501977
Occurrence date 07/05/2005
Location 11 km NW Lockhart River, Aero.
State Queensland
Report release date 04/04/2007
Report status Final
Investigation level Systemic
Investigation type Occurrence Investigation
Investigation phase Final report: Dissemination
Investigation status Completed
Mode of transport Aviation
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer Fairchild Industries Inc
Model SA227-DC
Registration VH-TFU
Serial number DC 818B
Sector Turboprop
Operation type Air Transport Low Capacity
Departure point Bamaga, QLD
Destination Lockhart River, QLD
Damage Destroyed

Breakdown of separation, VH-LAX, Boeing 717-200, VH-PVX, Cessna A152

Safety Action

Australian Transport Safety Bureau

Previous recommendation history

On 7 June 2004, the Australian Transport Safety Bureau (ATSB) issued the following recommendation to Airservices Australia:

R20040063

The Australian Transport Safety Bureau recommends that Airservices Australia review the Manual of Air Traffic Services (MATS) amendment decision that removed the mandatory requirement to provide traffic information to aerodrome traffic.

On 23 July 2004, the ATSB received the following response from Airservices Australia:

This is agreed. A MATS amendment process has been initiated regarding the mandatory requirement to provide traffic information to aerodrome traffic. The current instruction is in contravention of the CASR Part 172 Manual of Standards (MOS) and is being rectified. This difference between the MATS and the Part 172 MOS was due to the MATS being amended and updated between the development and the implementation of the MOS.

The ATSB accepted the response and the recommendation remained on 'MONITOR' awaiting incorporation of the MATS amendment.

On 1 September 2005, Airservices Australia amended the MATS to completely remove the previously amended section 4.5.2.3 relating to the provision of aerodrome traffic information.

On 16 September 2005, the Civil Aviation Safety Regulation Part 172 Manual of Standards was amended, after agreement between CASA and Airservices Australia, to state:

When aircraft are operating visually as aerodrome traffic ATC must issue 1 or more of the following:

(a) clearances designed to maintain separation

(b) sequencing instructions

(c) relevant traffic information

On 15 September 2006, the ATSB classified the issue as 'CLOSED - NOT ACCEPTED'.

New recommendation

As a result of this, and other, investigations the Australian Transport Safety Bureau

considers that pilot situational awareness can be limited by controller actions and issues the following safety recommendation:

R20060018

The Australian Transport Safety Bureau recommends that Airservices Australia review guidance material and training for aerodrome controllers relating to the provision of relevant traffic information, to enhance pilot situational awareness.

Airservices Australia

Airservices Australia has advised that all mandated regional tower refresher training relating to Hobart tower, including a separation assurance module, has now been completed.

Airservices Australia has advised that they are addressing the issue of obtaining read-backs, when necessary, through controller education. The following article was published to all Airservices Australia tower staff in the February 2006 issue of 'Safety Talk' magazine.

Did the Pilot Really Understand?

A number of incidents have occurred in the circuit area when pilots have used a callsign to acknowledge an ATC instruction and then operated contrary to the instruction. eg.

  • An aircraft turned base after being instructed to maintain downwind or
  • An aircraft made a left circuit after being instructed to make a right circuit.

In both of the incidents above the pilot acknowledged the controllers instructions with only a callsign.

Read back requirements are clearly specified in MATS 6.1.13.1 (a-g). But have you really read the fine print?

The first sentence of paragraph 6.1.13.1 requires ATSO [air traffic services officers] to ensure that a correct read back of ATC clearances, instructions and information 'in sufficient detail' is obtained. The second sentence then prescribes the read back requirements for some very specific ATC voice transmission types such as route clearances, hold short instructions, assigned runway, direction of turn etc.

You are now probably wondering what 'read back in sufficient detail' means in relation to those instructions you give that are not covered by the seven types. A good rule of thumb is the more critical the clearance, instruction or information that is provided to the pilot then the more detailed should be the read back.

In the original incidents if instead of only a callsign, the pilot responses have been 'ABC Roger maintain downwind' or 'ABC right circuit' then there would have been an increased possibility that the pilot actually understood what the controller really intended. Remember; if you do not get a read back that confirms the required action, then ask for one 'ABC Confirm……'. It may be too late when you next see what the pilot has actually done.

Airservices Australia has advised that as a follow-up to this article they have developed a roving check and standardisation programme for regional towers. As part of the programme, check and standardisation officers place emphasis on the use of correct phraseology and read-back.

Instructor pilot

The instructor advised that he has adjusted his aviation and non-aviation work commitments to ensure that he is adequately rested prior to undertaking flying operations.

Analysis

Although there was no applicable minimum distance standard specified for visual separation, the controller was unable to maintain continuous visual separation between the 152 and the 717. The decision by the pilot of the 152 to turn directly onto the base leg of the circuit, and not continue on the downwind leg as instructed, contributed to the infringement of separation standards.

This analysis examines the development of the occurrence and highlights the safety issues that became evident as a result of the investigation.

The controller did not provide the pilots of the 152 or the crew of the 717 with traffic information, or a number in the landing sequence as required by the Manual of Air Traffic Services (MATS). The provision of traffic information was not mandatory and the MATS did not provide any guidance to controllers on the circumstances under which the provision of traffic information would be appropriate. While the controller had intended to provide this information to the pilot of the 152, he relied on a pilot report prior to turning base as a prompt, and this report was not received.

Without the timely provision of traffic or sequence information, the situational awareness of the pilots of both aircraft was reduced. They were effectively excluded from participating in the separation process as described in the Aeronautical Information Publication (AIP) and the MATS. Consequently, the pilots of the 152 were not aware of the broader consequences of their actions once they turned their aircraft onto the base leg. They simply did not recognise that a potential conflict between their aircraft and the 717 existed.

While the flight crew of the 717 was not provided with directed information by the controller, they had been monitoring the radio transmissions between the controller and the pilots of other aircraft in the area. That, together with active scanning of the circuit area for traffic using the traffic alert and collision avoidance system and visual observations, assisted in the resolution of the situation.

The MATS provided no guidance as to whether routinely issued sequencing and separation instructions, such as 'continue downwind', required a read-back. While it may be impractical for the controller to obtain a read-back for every circuit instruction, emphasis should be placed on obtaining a read-back of safety critical instructions. Had the controller requested a read-back of the instruction to continue downwind, and provided a reason for the action, the likelihood of any misunderstanding would have been significantly reduced.

The investigation could not establish whether any aspect of the occurrence sequence could be attributed to the effects of fatigue. However, due to the instructor's non-aviation working commitments, the possibility that fatigue contributed to the occurrence could not be discounted.

Factual Information

On 30 April 2005, at about 1033 Eastern Standard Time1, a Cessna Aircraft Company A152 (152) aircraft, registered VH-PVX, was being operated on circuit flying training at Hobart Airport, Tasmania. On board were a student pilot and an instructor. The pilot had been issued with a clearance by the aerodrome controller (controller) to conduct right circuits from runway 30 and to operate not above 1,000 ft above mean sea level.

At 1037, a Boeing Company 717-200 (717) aircraft registered VH-LAX, en route from Melbourne to Hobart, commenced the final leg of the Hobart runway 30 VOR2 instrument approach. The crew had been issued a clearance by the controller to conduct the final approach. The aircraft was being operated under the instrument flight rules. At about the same time, the controller instructed the pilot of the 152 to make a left orbit to enable the controller to visually separate the 152 with both the inbound 717 and another jet aircraft departing from runway 30. At that time the 152 was at the end of the downwind leg of the circuit.

At about 1039, the pilot of the 152 reported that the orbit was complete and the controller instructed the pilot to continue on the downwind leg and to report prior to turning on to the base leg. However, the pilot had not completed a full orbit but had 'rolled out' of the orbit after completing only a 270 degree turn, directly onto the base leg of the circuit. At that time the 717 was on the final approach leg of the circuit, 90 degrees to the left of the flight path of the 152 and converging.

At about 1041, when the pilots of both aircraft became aware of the potential conflict, the minimum horizontal distance between the two aircraft had reduced to between 400 and 500 m. The 717 was about 300 ft below the 152, and the pilots of both aircraft commenced avoiding action.

The Manual of Air Traffic Services (MATS) 4.5.1.1 stated that visual separation shall be achieved by the use of visual procedures, or by assigning visual separation responsibility to a pilot. The MATS did not specify any minimum distance requirement for the application of visual separation. As the controller was unable to continue to visually observe separation between the 152 and the 717, and had not assigned separation responsibility to the pilot of the 152, there was an infringement of separation standards.

The routine aerodrome weather report (METAR) for Hobart issued at 1030, recorded the cloud as few3 at 3,000 ft and broken at 5,000 ft with visibility greater than 10 km. The pilot in command of the 717 and the controller later reported that the cloud was scattered at 4,000 ft while the 152 instructor believed the cloud base to be broken at about 3,000 ft.

The 152 instructor reported that he had a total of about 270 flying hours including 15 to 20 hours as an instructor. He was relatively new to Hobart and worked about 5 to 10 hours a week flying. He also worked casually in another non-aviation position with shifts that finished late at night or in the early morning.

The instructor believed that his inexperience, together with the cockpit workload involved in instructing the student pilot and controlling the aeroplane in moderately difficult crosswind conditions, reduced his situational awareness. He reported that he was not aware of the 717 on final, and believed he would not have had any opportunity to observe the aircraft until it was established on the final approach because of the low cloud in the area.

The controller had extensive experience in the provision of aerodrome control services at Hobart, and reported that the workload at the time of the occurrence was both moderately busy and complex.

The controller reported that he was applying visual separation between the 152 and several other aircraft. The MATS specified that:

4.5.2.3When aircraft are operating visually as aerodrome traffic or in an Aerodrome Traffic Zone, ATC shall issue clearances designed to maintain separation; and/or sequencing instructions and/or relevant traffic information.
4.5.2.4Pilots shall be advised of their number in the landing sequence to assist in identification of traffic.
4.5.2.5The pilot will position the aircraft in such a manner that, while complying with ATC instructions, they maintain separation from other aircraft.

The requirement to provide traffic information was changed from 'mandatory (and)' to 'optional (and/or)' by Airservices Australia in April 2003. On 1 September 2005, Airservices Australia amended the MATS to completely remove the previously amended section 4.5.2.3 relating to the provision of aerodrome traffic information, with the concurrence of the Civil Aviation Safety Authority (CASA), to remove ambiguity over separation responsibilities in the aerodrome traffic zone.

On 16 September 2005, the Civil Aviation Safety Regulation Part 172 Manual of Standards was amended, after agreement between CASA and Airservices Australia, to state:

When aircraft are operating visually as aerodrome traffic ATC must issue 1 or more of the following:

(a) clearances designed to maintain separation

(b) sequencing instructions

(c) relevant traffic information

The issue of the provision of traffic information is subject to an Australian Transport Safety Bureau (ATSB) safety recommendation4 (see also Safety Actions section of this report).

The Aeronautical Information Publication (AIP) GEN 2.14.3 also specified that:

ATC will provide relevant traffic information to aerodrome traffic to enable pilots, while complying with ATC instructions, to maintain separation from other aircraft.

The controller reported that the initial orbit instruction given to the pilot of the 152 was to allow for the departure of another jet aircraft and his plan was for the 152 to then extend on a downwind leg until it was possible for the 152 to safely follow the 717 on final. He had intended to pass the pilot of the 152 a number in the landing sequence when the pilot reported prior to turning base. However, as this report was not received, the pilot was not provided with either a number in the sequence or traffic information.

AIP GEN 4.4.1 specified that 'pilots must transmit a correct read-back of ATC clearances, instructions and information which are transmitted by voice' and ensure 'sufficient detail is included to indicate compliance'. The MATS 6.1.13 specified that ATC 'shall ensure that a correct read-back in sufficient detail is obtained'.

Both documents indicated that only key elements relating to certain clearance items must be read back, including 'level instructions, direction of turn, heading and speed instructions'.

The pilot of the 152 did not read back the instruction to continue on the downwind leg, nor did the controller request the read-back. There was no specific requirement in either the AIP or the MATS for the read-back to be provided.

The controller later acknowledged that a sequence number and traffic information should have been provided to the pilot of the 152 and that he believed that a read-back of the downwind instruction would have been beneficial.

Airservices Australia had an annual refresher training program for tower controllers that detailed several mandatory and optional training modules. One mandated module relating to separation assurance was not available to the Hobart controllers at the time of the occurrence.

The 717 flight crew was not provided with traffic information by the controller, but reported that they had been monitoring the radio transmissions between the controller and other pilots. Additionally they had observed the 152, initially on the traffic alert and collision avoidance system (TCAS),5 then visually, before commencing avoiding action.

  1. The 24-hour clock is used in this report to describe the local time of day, Eastern Standard Time (EST), as particular events occurred. Eastern Standard Time was Coordinated Universal Time (UTC) + 10 hours.
  2. Very high frequency omnidirectional radio range.
  3. Cloud amounts are reported in oktas. An okta is a unit of sky area equal to one-eighth of total sky visible to the celestial horizon. Few = 1 to 2 oktas, scattered = 3 to 4 oktas, broken = 5 to 7 oktas and overcast = 8 oktas.
  4. ATSB occurrence investigation report 200205540 and associated safety recommendation R20040063 available at www.atsb.gov.au.
  5. TCAS is an independent onboard collision avoidance system. It is designed as a backup to the ATC system and the 'see and avoid' concept.

Summary

On 30 April 2005, the pilot of a Cessna Aircraft Company A152 (C152) aircraft was conducting circuit training at Hobart. The C152 was on the downwind leg of the circuit when the crew of a Boeing Company B717-200 (B717) aircraft commenced the final leg of an instrument approach to the same runway.

The Hobart aerodrome controller was applying visual separation standards and had instructed the pilot of the C152 to make an orbit, and then continue downwind, to separate the C152 from other aircraft. The C152 pilot did not complete a full orbit, but turned onto the base leg of the circuit when the B717 was on final approach. The minimum distance between the converging aircraft reduced to between 400 and 500 m horizontally and 300 ft vertically and required the pilots of both aircraft to commence avoiding action. There was an infringement of separation standards.

The pilot of the C152 did not read back the instruction to continue on the downwind leg to the controller, nor did the controller request this read-back. There was no specific requirement in published documents for the read-back to be provided.

The controller did not provide the pilot of the C152 or the B717 with traffic information, or a number in the landing sequence as required by published documents. This led to a reduction in the situational awareness of the pilots of both aircraft and excluded them from participating effectively in the separation process.

Airservices Australia has advised that they are addressing the issue of obtaining read-backs, when necessary, through controller education and have developed a roving check and standardisation programme for regional towers. As part of that programme, check and standardisation officers place emphasis on the use of correct phraseology and read-back.

The ATSB issued a safety recommendation to Airservices Australia to enhance pilot situational awareness.

Occurrence summary

Investigation number 200501921
Occurrence date 30/04/2005
Location Hobart, Aero.
State Tasmania
Report release date 03/10/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Separation issue
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 717
Registration VH-LAX
Serial number 55057
Sector Jet
Operation type Air Transport High Capacity
Departure point Melbourne, VIC
Destination Hobart, TAS
Damage Nil

Aircraft details

Manufacturer Cessna Aircraft Company
Model 152
Registration VH-PVX
Serial number A1520941
Sector Piston
Operation type Flying Training
Departure point Hobart, TAS
Destination Hobart, TAS
Damage Nil