Beech Aircraft V35A, VH-FWE

Safety Action

The Australian Transport Safety Bureau (ATSB) was advised that the Civil Aviation Safety Authority is drafting a Notice of Proposed Rule Making (NPRM) addressing issues related to inspection and replacement of cable terminals.

The ATSB will monitor the NPRM process and any resulting action will be published on the Bureau's website.

Factual Information

On 30 April 2005, the pilot of a Beech Aircraft Corporation V35A Bonanza aircraft, registered VH-FWE, was conducting a private flight from Lilydale, Vic. to Temora, NSW. The pilot reported that while cruising at 7,500 ft, there was a loss of aileron control. Initially the aircraft tended to drift to the right, which he corrected by rolling the aircraft to the left. He then felt something break and the right wing dropped. He turned the aileron control yoke to the left, until it was almost upside down, but the aircraft continued rolling to the right and entered a progressively steeper descent. The pilot broadcast a PAN1advising air traffic control that he had an aileron control problem and that he would attempt to land the aircraft on a local glider field. He reported that he arrested the roll by extending the landing gear, adjusting engine power and applying full left rudder. The pilot subsequently landed the aircraft without the use of wing flaps.

Aircraft

The aircraft was manufactured in 1969 and had recorded 6,154.8 hours in service at the time of the incident. It was maintained in accordance with the applicable maintenance requirements and had a valid Maintenance Release. It had flown approximately 22.9 hours since the last periodic inspection completed in March 2005.

Aileron control examination

When examined, the aircraft's left aileron was found deflected to the fully down position and the right aileron fully up. To return the ailerons to their neutral position, a force was required to overcome the tension of the rudder interconnect bungee spring. Once the force was removed, both ailerons returned to the fully deflected positions. The examination of the aileron control cables revealed that the right aileron 'up' cable terminal, located in the rear spar carry through structure, had failed.

The aircraft manufacturer advised that since the aileron control cables are connected to the rudder interconnect bungee spring, the separation of the right aileron up cable would result in that spring forcing the left aileron down and the right aileron up (Figure 1).

Figure 1: Aileron control system

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Terminal examination

The failed control cable terminal was sent to the Australian Transport Safety Bureau (ATSB) for examination. The terminal shaft that is screwed into the turnbuckle had fractured close to the locking wire attachment point (Figure 2). The examination revealed that the fracture was initiated by stress corrosion cracking2 that had propagated under the surface of the shaft and weakened it to the point of failure.

Figure 2: Failed control cable terminal

aair200501905_002.jpg

The cable terminal was a standard swaged fitting designated AN669. Chemical analysis of the material showed that its composition closely matched that of SAE-AISI 303 stainless steel. A recent US National Transportation Safety Board (NTSB) Safety Recommendation3 identified SAE-AISI 303 stainless steel as being susceptible to stress corrosion cracking when used in a corrosive environment. The Safety Recommendation mentioned that cracking propagates as a function of the time a component is exposed to the corrosive environment rather than its actual time in service and that 'about 18 to 20 years is required for terminals exposed to the most damaging environment to reach their fracture point'.

Terminal inspection

During routine aircraft maintenance inspection of control system cables, corrosion pits on the surface of the cable terminal shaft may be the only visual indication of a potential problem. With the shaft area being typically wrapped with safety wire, the shaft can be difficult to inspect.

In August 2001, The Civil Aviation Safety Authority (CASA) issued Airworthiness Bulletin 27-1 Issue 1, Control Cable Terminal Inspection that was also published on the CASA web site www.casa.gov.au. The Airworthiness Bulletin provided information regarding the susceptibility of control cable terminals made of SAE-AISI 303 stainless steel to failure due to stress corrosion and highlighted the 'importance of meticulous inspection of the terminals'. It recommended that aircraft older than 15 years, and using terminals constructed of SAE-AISI 303 stainless steel, should have their control cable terminals visually inspected on an annual basis.

A review of the aircraft's logbooks found no evidence of the aileron controls having been subjected to any specific inspections to detect corrosion, including the removal of lock wire, within the previous 15 years. Routine maintenance inspections had been conducted during that period.

Both the ATSB and CASA databases contained four reports of similar control cable terminal failures in the period between 1995 and 2004. The NTSB Safety Recommendation mentioned 10 instances of aircraft that were found having fractured or cracked control cable terminals.

  1. PAN is a radio code indicating uncertainty or alert.
  2. A cracking process that requires the simultaneous action of a corrosive environment, such as a chlorine-rich atmosphere in moist coastal areas, and sustained tensile stress.
  3. US National Transportation Safety Board Safety Recommendation A-01-6 through -8 of April 16, 2001.

Summary

The Australian Transport Safety Bureau did not conduct an on-site investigation of this occurrence.

A Beech V35A Bonanza sustained a loss of aileron control while cruising at 7,500 ft. The pilot reported turning the aileron control yoke to the left, but the aircraft continued rolling to the right and entered into a progressively steeper descent. He arrested the roll by extending the landing gear, adjusting engine power and applying full rudder.





 

Occurrence summary

Investigation number 200501905
Occurrence date 30/04/2005
Location 15 km N Benalla, Aero.
State Victoria
Report release date 16/03/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Flight control systems
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer Beech Aircraft Corp
Model 35
Registration VH-FWE
Serial number D-8825
Sector Piston
Operation type Private
Departure point Lilydale, Victoria
Destination Temora, NSW
Damage Nil

Tower shaft failures on PWC engines

Summary

On 28 April 2005, at approximately 0910 Western Standard Time, a EMB-120ER Brasilia aircraft, registered VH-XUD, was being operated on a chartered flight from Perth, Western Australia to Telfer, Western Australia when the left engine failed. The failure occurred approximately 100km NE of Meekatharra while the aircraft was cruising at 25,000 ft. A PAN alert was declared by the crew and the flight was then redirected by air traffic control to Meekatharra where the aircraft was landed without further incident.

On 3 December 2005, at approximately 0725 Eastern Summer Time, a De-Havilland Canada Dash 8 aircraft, registered VH-TQW, was being operated on a chartered flight from Wynyard, Tasmania to Melbourne, Victoria when the left engine failed. The failure occurred approximately 74 km from Melbourne aerodrome. The crew continued with their approach conducting a single engine landing without further incident.

Subsequent inspection revealed that the tower shaft within the turbomachinery section of the engines of both aircraft had failed. The ATSB received the failed components for examination and analysis. The investigation revealed that fracture of the tower shafts led to the loss of fuel pump operation and subsequent failure of the engines.

It was found that fatigue cracking of the tower shaft had initiated from surface damage that had been produced during the assembly process when the spiral bevel gear was pressed onto the tower shaft.

Occurrence summary

Investigation number 200501912
Occurrence date 28/04/2005
Location 100km NE Meekatharra
Report release date 10/05/2007
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Engine failure or malfunction
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer Embraer-Empresa Brasileira De Aeronautica
Model EMB-120
Registration VH-XUD
Sector Turboprop
Operation type Charter
Departure point Perth, WA
Destination Telfer, WA
Damage Nil

Airbus A340, ZS-SLA

Analysis

The visual ground aids associated with the Stage 3 works were marked and located in accordance with the Civil Aviation Safety Authority (CASA) Manual of Standards Part 139 - Aerodromes and the CASA Manual of Operational Standards. The notice to airmen (NOTAM) relating to the Stage 3 works included details of the displacement of the threshold of runway 21 and its associated markings, and included information that the runway 21 glidepath was not available. It also included information about the location of the temporary precision approach path indicator (PAPI), and that that it would be set to Stage 2 intensity.

The crew of the Airbus were aware of the displaced threshold, but seemed uncertain about its extent. Their perception that the unserviceability cone-shaped markers were a line signifying the displaced threshold was probably heightened by the fact that it was beyond the area of runway surface that was marked by unserviceability crosses. Additionally, as no unserviceability crosses were located on the runway beyond that point, it may have led the crew to assume that the aircraft could be safely landed beyond the cone-shaped unserviceability markers, even though there were no V-bar markers on each side of the runway to indicate that was actually the case.

Glideslope guidance was available from the temporary PAPI. The fact that the aircraft landed short of the displaced threshold meant that the landing approach was below the correct approach slope to the touchdown point associated with the displaced threshold. That being so, the temporary PAPI should have provided appropriate visual cues to the crew that the aircraft was below the intended approach slope. It is likely that the crew did not notice the PAPI because they were uncertain about the exact location of the displaced threshold, and were therefore not looking far enough down the runway to notice the PAPI light beams. Additionally, the PAPI was only set to Stage 2 in fine, daylight, overcast conditions, when Stage 4 was the optimum setting for those conditions. Under those circumstances, the light beams emitted by the PAPI may have been inconspicuous to the crew and outside their area of concentration in attempting to determine the location of the displaced threshold.

In this occurrence, the temporarily displaced threshold markings and the light signals from the temporary PAPI on the Stage 2 setting, were not of sufficient salience to compete with the other visual inputs to the crew. Consequently, the crew inadvertently misidentified the position of the displaced threshold.

Appendix A: Stage 3 works at Perth Airport

aair200501819_002.jpg

Factual Information

At 0803 Western Standard Time on 24 April 2005, an Airbus Industrie A340-212 (Airbus) aircraft, registered ZS-SLA, with a crew of 11 and 219 passengers, landed short of the displaced threshold on runway 21 at Perth Airport, Western Australia. The aircraft was on a scheduled flight from Johannesburg, South Africa. The pilot in command was the handling pilot for the approach and landing at Perth.

The displaced threshold was required during Stage 3 of works involving the reconstruction of runway 06/24 and taxiway intersections at Perth airport. On 1 December 2004, the airport operator issued Method of Working Plan (MOWP) YPPH 01/04 which described the proposed works. The MOWP was distributed to air operator users of Perth Airport, including the operator of the Airbus.

The MOWP provided information that Stage 3 works included reconstruction of the runway 03/21 intersection. The Stage 3 works were scheduled between 0130 and 0930 on each programmed workday. During the Stage 3 work periods, the threshold of runway 21 was displaced 1,331 m to the south, and the glidepath component of the runway 21 instrument landing system was not available. A temporary precision approach path indicator (PAPI) was also installed on the eastern side of runway 21 to provide visual guidance for a 3-degree approach to the touchdown zone for the displaced threshold. The temporary PAPI was 395 m to the south of the runway 21 displaced threshold. Refer to Appendix A for a diagram of the displaced threshold arrangements for Stage 3 of the works.

The PAPI system consisted of a bar of four light-emitting units adjacent to runway 21. Each unit of a PAPI system produces a light beam that is divided into an upper white and a lower red sector. A pilot sees the four individual lights in a combination of red and white depending on his vertical position in relation to the approach slope. If an aircraft is descending on the correct approach slope, a pilot will see red beams of light projected from the two inner boxes, and white beams projected from the two outer boxes. If the aircraft is too high in relation to the approach slope, the pilot will see white beams of light projected from all four boxes. Conversely, if the aircraft is too low in relation to the approach slope, the pilot will see red beams of light projected from all four boxes.

The MOWP included information that visual ground aids associated with the works would be supplied, marked, and located in accordance with the Civil Aviation Safety Authority (CASA) Manual of Standards Part 139 Aerodromes.

CASA also published a Manual of Operational Standards. Part 3 of that manual related to aerodromes, and included the following advice in the introductory material relating to the marking of displaced thresholds:

During a landing approach, a pilot attempts to create a standard approach situation using information from, among other things, cockpit instruments, glideslope guidance and runway aspect and markings. When a pilot sees the runway picture he/she expects to see during his/her scan of these inputs, any unobtrusive temporary markings outside his/her normal areas of concentration may not cue him sufficiently to make him react to them. Temporarily displaced threshold markings must compete with normal threshold markings, centreline markings, fixed distance and touchdown zone markings, visual glidepath information and all the other visual inputs which tend to guide a pilot to a touchdown zone close to the approach end of the visual runway. These existing cues must be disrupted and the temporary markings made obvious enough to direct the pilots attention to the displaced threshold.

Paragraph 3.3.1.1 of the CASA Manual of Operational Standards stated that temporarily displaced thresholds on runways that do not display permanent threshold markings shall be marked by V-bar markers on each side of the runway. During the Stage 3 works, four red and white cone-shaped unserviceability markers were placed over the threshold markings, and four red and white cone-shaped unserviceability markers were also placed across runway 21, immediately to the north of the intersection of taxiway D with runway 21. Four unserviceability crosses were placed on runway 21 between the permanent threshold and the intersection of taxiway D.  Unserviceability crosses were also located adjacent to the runway between the intersection of taxiway D and the intersection of runway 06/24. The portion of runway 21 between the intersection of taxiway D and the displaced threshold was available for aircraft to taxi to the take-off point. That portion of the runway surface was not marked with unserviceability crosses. There were, however, unserviceability crosses adjacent to the shoulders of that portion of the runway.

The MOWP included details of the notice to airmen (NOTAM) to be issued for each stage of the works. The works safety officer was responsible for initiating the appropriate NOTAMs, through the Australian NOTAM Office, 48 hours before the commencement of a particular works stage. The Stage 3 NOTAM included details of the linear displacement of the threshold of runway 21, and that the displaced threshold would be marked by five green lights on either side of the runway and also with V-bar markers. The NOTAM included information that the runway 21 glidepath was not available. It also included information about the location of the temporary PAPI, that the temporary PAPI would be set to Stage 2 intensity, and that 5 minutes notice would be required to change the intensity of the PAPI. There were no requests made to alter the intensity of the PAPI setting during the aircrafts approach to runway 21.

The Airservices Australia Manual of Air Traffic Services contained information on the intensity of precision approach lighting systems. Stage 2 was the preferred initial selection for fine, night, overcast conditions. Stage 4 was the preferred initial selection for fine, day, overcast conditions, while Stage 6 was the preferred initial selection for bright, clear, day conditions.

The pre-flight NOTAM briefing package supplied to the crew of the Airbus before the departure from Johannesburg included the NOTAM relating to the Stage 3 runway 21 displaced threshold at Perth.

At about 4,000 ft during the descent into Perth, the air traffic controller cleared the crew to make a visual approach to runway 21. The crew subsequently reported that, although they were aware of the displaced threshold, they could not identify the displaced threshold markings during the approach. The crew asked the aerodrome controller to confirm the location of the displaced threshold, and the controller advised the crew that it was to the south of the intersection of runway 06/24. The pilot in command adjusted the approach flight path accordingly. The crew then observed what they perceived to be a transverse white line across the runway just to the north of the intersection of runway 06/24. Because the perceived line was close to the intersection of runway 06/24 referred to by the controller, the crew assumed the line to be the displaced threshold. The crew observed that the runway was clear of machinery and personnel, and the pilot in command landed the aircraft just past the perceived transverse line.

As the aircraft passed over the perceived line, and just before touchdown, the pilot in command saw that the perceived line consisted of cone-shaped unserviceability markers. The actual touchdown point of the aircraft was about 670 m short of the displaced threshold delineated by the V-bar markers on each side of the runway, and 1,065 m from the temporary PAPI touchdown area (refer Appendix A). The crew subsequently reported that at no stage during the approach did they see any other markings that delineated the displaced threshold. They also reported that they could not distinguish the V-bar markers referred to in the NOTAM.

The aircraft ran over one of the red and white cone-shaped unserviceability markers during the landing (see figure 1). However, the aircraft was undamaged, and there was no other damage.

Figure 1: Damaged cone-shaped boundary marker

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There was 10 km visibility at Perth at the time of the occurrence, with 7 oktas (7-eights of total sky visible to the celestial horizon) of stratocumulus cloud at 5,000 ft above mean sea level.

Two days after the occurrence, the aerodrome operator amended its procedure for daytime opening of the displaced threshold on runway 21. The amended procedure included a requirement for the temporary PAPI to be set to Stage 6 intensity when the runway lights were turned off at first light.

The ATSB received no other reports of aircraft landing short of the displaced threshold on runway 21 at Perth during the period in which the Stage 3 works were conducted.

Summary

At 0803 Western Standard Time on 24 April 2005, an Airbus Industrie A340-212 (Airbus) aircraft, registered ZS-SLA, with a crew of 11 and 219 passengers, landed short of the displaced threshold on runway 21 at Perth Airport, Western Australia. The aircraft was on a scheduled flight from Johannesburg, South Africa. The pilot in command was the handling pilot for the approach and landing at Perth.

Occurrence summary

Investigation number 200501819
Occurrence date 24/04/2005
Location Perth, Aero.
State Western Australia
Report release date 27/10/2005
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Navigation - Other
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer Airbus
Model A340
Registration ZS-SLA
Serial number 008
Sector Jet
Operation type Air Transport High Capacity
Departure point Johannesburg RSA
Destination Perth WA
Damage Nil

Collision with ground, Cessna A150L Aerobat, VH-UPS

Findings

FINDINGS

Contributing factors

The investigation identified that the following factors contributed to the accident:

  • The aircraft descended below the minimum altitude for a practice forced landing (500 ft above ground level).
  • The pilot allowed the aircraft's speed to decrease below the aircraft's stalling speed.
  • The aircraft stalled at a height above the ground that was not adequate to permit recovery.
  • It is possible that carburettor ice was present during the latter stages of the flight, reducing the available engine power.

Analysis

ANALYSIS

The final minutes of the recorded Air Traffic Services radar data indicated that the pilot performed a series of turns in a constant descent that was consistent with a forced landing. Given the pilot's history of performing many practice forced landings, it is likely that immediately prior to the accident, the pilot was conducting a practice forced landing.

When radar contact was lost, the aircraft was already below the minimum altitude for a practiced forced landing and there was no indication that the pilot had decreased the rate of descent. That was confirmed by witnesses that indicated that the aircraft was well below 500 ft above ground level.

Based on the pilot's training records and interviews with flight instructors, it is probable that the pilot was fixated on the chosen landing area and descended below the minimum height for a go-around. During the latter stages of the approach recorded by the radar, the pilot performed a tight 360º turn. That may have been intentional to allow the aircraft to lose height and still be positioned for the selected landing area. During the turn, the aircraft lost approximately 25 kts, which reduced the margin above the aircraft's stall speed.

A person near the accident site reported seeing the aircraft at a very low altitude and flying quietly before hearing power applied. However, the atmospheric conditions around the time of the accident were conducive to the formation of serious carburettor ice at descent power and the engine may not have been capable of producing full power when it was applied. Because the person's attention returned to their duties, it was not known if the application of power that they reported was sustained for any length of time. The evidence in the wreckage indicated that there was little or no power applied at impact. The pilot may have removed power as part of the stall recovery procedure. The use of carburettor heat could not be determined and the formation of carburettor ice was a possibility.

The attitude at which the aircraft impacted the ground and the damage to the tail section indicated that the aircraft had stalled before it impacted the ground. The combination of the loss of airspeed during the turn and the pilot's documented difficulty with stall recognition and response, may have led to an inadvertent stall, either during the go-around or in the subsequent climb out. The height at which the aircraft stalled was not sufficient to permit a recovery. It was not possible to determine if carburettor icing had reduced the power available for the go-around and aggravated the situation.

Fatigue

Based on the pilot's activities and sleep patterns prior to the occurrence, it was apparent that the pilot probably obtained only 5 to 6 hours of interrupted sleep on the night before the accident. Even though this was consistent with his normal sleeping patterns, in all likelihood, the pilot may have started the day with a degree of fatigue as a result of insufficient quantity and quality of sleep the previous night. The pilot may have also been experiencing the effects of chronic fatigue given his recurring pattern of interrupted and relatively low quantity of sleep. Consequently, fatigue may have reduced the pilot's ability to fly the aircraft accurately and to develop and maintain awareness of, and make timely decisions in response to, a degraded aircraft state, such as a stall.

Pilot's training history

The pilot had required a significant amount of flying training to meet the General Flying Progress Test standard. The pilot's training was regular, but spread over a considerable period of time. The training records indicated that the pilot had difficulty in acquiring, maintaining and consolidating the skills required to safely operate a light aircraft. Many lessons were repeated to bring the pilot up to the required competency standard. Of particular note is that the pilot consistently demonstrated poor airspeed control during practice forced landings, indecision, a poor awareness of an impending stall, a lack of response to the stall warning horn, and incorrect stall recovery technique. These factors are consistent with the circumstances surrounding the accident.

Factual Information

FACTUAL INFORMATION1

History of the flight

At about 0945 Eastern Standard Time2 on Saturday 23 April 2005, a Cessna Aircraft Company A150L Aerobat aircraft, registered VH-UPS, departed Coldstream Airfield, Vic. for a private flight in the Coldstream General Flying Training Area, with the pilot as the only occupant (Figure 1).

The aircraft was first tracked by the Air Traffic Services (ATS) radar at 0949 heading in a northerly direction consistent with a departure from Coldstream runway 35. Over the next 6 to 7 minutes, the aircraft made a series of right turns that brought the aircraft into an area to the southeast of Steel Hill. The radar track shows the aircraft performing some aerial manoeuvres in this area before heading north-northeast towards Healesville for several minutes, then turning left for another series of aerial manoeuvres.

The final minutes of recorded radar data (Figure 2) show that the aircraft performed a descending orbit into the Yarra Valley before losing radar contact. The aircraft did not reappear on radar. At about that time, a passenger in a vehicle travelling along the Healesville - Koo Wee Rup Road observed the aircraft flying at low level. Shortly after, the aircraft was seen in a steep dive before it disappeared behind an embankment. The occupants of the vehicle located the wreckage of the aircraft in an open field about 1 km west of the Healesville - Koo Wee Rup Road. The aircraft was destroyed by impact forces and the pilot was fatally injured. There was no fire.

Figure1 : Accident location

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Figure 2 : Recorded radar track

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Recorded radar data showed that the aircraft maintained a fairly constant rate of descent of about 660 ft/min from an altitude of about 2,400 ft Above Mean Sea Level (AMSL), down to about 700 ft AMSL. That placed the aircraft at about 430 ft above ground level (AGL) when radar contact was lost. There was no indication in the radar data that the aircraft had ceased its descent when contact was lost. The accident site was located about 0.7 NM to the north of the last radar return.

At about 1,000 feet AMSL and heading in a north-easterly direction, the aircraft performed a tight 360º turn3 whilst maintaining the descent. During this turn, the radar recorded a decrease in speed of about 25 kts.

An employee working on the property where the accident occurred observed the aircraft pass at a very low level (estimated between 100 and 200 ft AGL) and flying quietly. The aircraft passed within several hundred metres of the employee and was headed in a northerly direction. The employee reported hearing the engine sound increase before returning their attention to their duties. Having worked on the property for some years, and observed many aircraft training in the area, the employee did not notice anything unusual about the aircraft, other than it being very low. Although located only 900 m from the accident site, the employee did not observe the final moments of the flight or the collision with the ground.

Wreckage information

Ground marks and crushing of the left-wing tip indicated that the aircraft had impacted the ground in a left wing-low and approximately 30º nose-down attitude. The direction of flight was approximately 320º (magnetic). The wing flaps were found in the fully retracted position.

The aircraft came to rest about 10 m from the impact point (Figure 3). The fuselage lay on its roof with the left wing wrapped over the cabin and the right wing in a near vertical position. The rear fuselage was bent downward and to the left. The tailplane had separated from the fuselage and the fin, which was lying on the right tailplane, had broken away from its mounting brackets. There were no indications of any pre-existing defects in the aircraft structure.

Figure 3 : Aircraft wreckage

aair200501788_003.jpg

Examination of the propeller, throttle lever position and engine instruments indicated that the engine was operating at low RPM and developing little or no significant engine power at impact. Examination of the engine found no evidence of a mechanical or system failure that would have prevented the production of power prior to impact. Due to the impact damage, the status of the carburettor heat control at impact could not be reliably determined.

Examination of the stall warning system, airspeed indicator and altimeter indicated that they were capable of normal operation during the flight prior to impact.
 

Personnel information

The pilot's flying experience was estimated as:

Experience TypeFlying time (hours)
Total time180.9
Dual time132.7
Command time48.2
On type (Cessna 150)152.9
Hours flown in the last 24 hours0.7
Hours flown in the last 7 days1.3
Hours flown in the last 90 days12.8

The pilot commenced part-time flying training on 23 May 2003 and was issued a Student Pilot Licence on 15 November 2003. The pilot's first solo flight on 23 November 2003 was made after receiving 43.7 hours of dual training. A pre-licence check flight was conducted by a senior instructor on 6 January 2004 when the pilot had 77.3 hours of experience. However, it was not until 24 July 2004 that the pilot achieved the General Flying Progress Test (GFPT) after a further 51 hours of flying training. At that time, the pilot had accumulated a total flying time of 128.4 hours, of which 104.9 hours were dual instruction. All of the pilot's flying training was undertaken at the same organisation.

The flying training organisation's pre-GFPT syllabus indicated that the minimum flying training required to the end of the GFPT phase was 23 hours dual and 6 hours solo, a total of 29 hours. The regulatory minimum total flight time required before attempting the GFPT was 20 hours of flight time.

After completing the GFPT, the pilot commenced cross-country navigation training as part of the Private Pilot (Aeroplane) Licence training syllabus. He had also completed 9.7 hours of aerobatic flight training but had not received an aerobatics endorsement. Entries in the pilot's logbook suggested that the pilot had previously engaged in solo aerobatics with a passenger on board the aircraft.

The pilot held a current Class 2 medical certificate that was endorsed with the restriction 'Renew by CASA only'. The results of the post-mortem examination and toxicology screening found no evidence of any physiological factor that may have impaired the pilot's performance during the accident flight.

In the days leading up to the accident flight, the pilot averaged 5 to 6 hours of sleep per night. These sleep periods were interrupted by waking periods late at night and was reported as the pilot's typical sleep pattern.

A review of the pilot's training records indicated that many lessons were repeated before the minimum competency standards were met. The pilot had recurring difficulties in airspeed management, steep and tight turns, identification of impending stall, response to the stall warning horn, recovery from the stall and go-around decision and technique. The pilot's instructors noted that constant reminders to monitor airspeed and altitude and to perform the appropriate recovery technique were required. The training records included several entries relating to inattention, tunnel vision and trouble attending to all parameters. Annotations of these difficulties were associated with many aspects of the pilot's training, but were particularly apparent for practiced forced landings.

The pilot had recorded a large number of practice forced landings during training, the majority of which were with an instructor.

Practice forced landing

The practice forced landing manoeuvre, as used in the flying training organisation's syllabus, typically involved simulating an engine failure by closing the throttle and gliding the aircraft toward a selected landing area.

The main objective of the manoeuvre was to develop judgement and skill in positioning the aircraft for a gliding approach to the selected field. When the manoeuvre is practiced on to an airfield, a landing is made off the approach. However, when the manoeuvre is practiced in the training area, the student is required to demonstrate a go-around from a safe height, usually not below 500 ft AGL. The go-around manoeuvre requires the pilot to apply full power and select the carburettor heat off, raise the flaps (if used) and establish the normal climb. If, for any reason, engine power is not available, the aircraft is ideally positioned for an emergency landing into the selected field.

To prevent the formation of carburettor ice during the practice forced landing, full carburettor heat is applied. A short application of engine power is normally made every 1,000 ft of descent to maintain engine temperatures. If carburettor heat is not selected off during the go-around, full power will not be available. When the normal climb attitude is maintained with less than full power, the aircraft will climb at a slower airspeed and rate of climb.

Aircraft information

ManufacturerCessna Aircraft Company
ModelA150L Aerobat
Serial NumberA1500404
RegistrationVH-UPS
Year of Manufacture1973
Certificate of RegistrationIssued 17 July 1990
Certificate of AirworthinessIssued 30 July 1990 in the Acrobatic Category
Maintenance releaseExpired 5,029.8 hours4 or 23 March 2006
Total airframe hours4,962 hours

The Cessna A150L aircraft was a two-place, high-wing, light aircraft designed for general flying training, but was also capable of aerobatic flight. The aircraft was powered by a Teledyne-Continental Motors O-200-A normally-aspirated piston engine through a fixed-pitch two-bladed propeller.

VH-UPS was imported into Australia in 1990 and had been operated and maintained by the same flying club since that time. It was utilised for both initial flying training and aerobatic training.

The flying club maintained the aircraft in accordance with a CASA approved maintenance system. The last periodic maintenance inspection was carried out on 23 March 2005. The aircraft's maintenance release, recovered from the wreckage, did not list any defects, and the documentation indicated that all required maintenance was completed. The maintenance release was endorsed by a licensed pilot certifying that the daily inspection had been satisfactorily completed on the morning of the accident. The accident flight was the first flight of the day for the aircraft.

Prior to importation into Australia, the aircraft had been fitted with a carburettor ice detection system in accordance with a United States Federal Aviation Administration approved kit. The system consisted of an optical sensor in the carburettor, a control box and a warning light mounted on the instrument panel. The operating instructions indicated that the pilot was required to adjust the sensitivity of the system to suit the local conditions prior to operation. The operational status of the system at the time of the accident could not be determined.

The aircraft had sufficient fuel and was within the weight and centre of gravity limitations for the duration of the flight.

Meteorological information

The Bureau of Meteorology automatic weather station for Coldstream recorded the environmental conditions for Saturday 23 April 2005 as:

At 0900At 1500 
Temperature11.3 ºC26.4 ºC
Relative Humidity98%38%
Wind Speed and DirectionCalm9 km/h from NNE
Mean Sea Level Pressure1028.7 hPa1024.5 hPa

The skies were overcast with high level cloud, there was a degree of haze; however, the horizon in the valley was clearly distinguishable. People in the area reported that winds were very light.

Carburettor icing

On the day of the accident, the atmospheric conditions were conducive to the formation of serious carburettor icing at descent power. Refer to Appendix A for a Flight Safety Australia magazine 5 article on carburettor icing.

  1. Only those investigation areas identified by the headings and subheadings were considered to be relevant to the circumstances of the occurrence.
  2. Eastern Standard Time was Coordinated Universal Time (UTC) + 10 hours.
  3. The large changes in the aircraft position in this region are likely due to limitations in the radar system at low altitude, however the general pattern of a tight turn is indicated by the data points at 1106, 1006, 906 and 806 ft.
  4. Total time in service.
  5. Flight Safety Australia magazine is a publication of the Australian Civil Aviation Safety Authority.

Summary

At about 0945 Eastern Standard Time on Saturday 23 April 2005, a Cessna Aircraft Company A150L Aerobat aircraft, registered VH-UPS, departed Coldstream Airfield, Vic, for a private flight in the Coldstream General Flying Training Area, with the pilot as the only occupant.

The aircraft was tracked by the Air Traffic Services radar after its departure from Coldstream Airfield. The radar track showed that the aircraft performed some aerial manoeuvres to the east of the airfield before a descending orbit into the Yarra Valley when radar contact was lost. At about that time a passenger in a vehicle travelling along the Healesville - Koo Wee Rup Road observed the aircraft flying at low level. Shortly after, the aircraft was seen in a steep dive before they lost sight of it. The occupants of the vehicle located the wreckage of the aircraft in an open field about 1 km west of the Healesville - Koo Wee Rup Road. The aircraft was destroyed by impact forces and the pilot was fatally injured.

The aircraft had impacted the ground in a left wing-low and nose-down attitude. The fuselage lay on its roof with the left wing wrapped over the cabin and the right wing in a near vertical position. The rear fuselage was bent downward and to the left. The tailplane had separated from the fuselage and the fin had broken away from its mounting brackets. There were no indications of a pre-existing defect in the structure.

The investigation found that it was likely that the pilot was performing a practice forced landing and had descended below the safe altitude when the accident occurred. The airspeed was reduced to a point that the aircraft stalled and the altitude was not sufficient to affect a recovery before impact with the ground. It is possible that carburettor ice was present during the descent.

Related link: 

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Occurrence summary

Investigation number 200501788
Occurrence date 23/04/2005
Location 7 km S Healesville
State Victoria
Report release date 23/06/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of control
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer Cessna Aircraft Company
Model 150
Registration VH-UPS
Serial number A1500404
Sector Piston
Operation type Private
Departure point Coldstream, VIC
Destination Coldstream, VIC
Damage Destroyed

Cessna 172RG, VH-LCZ

Summary

The Australian Transport Safety Bureau did not conduct an on-scene investigation of this occurrence.

REPORTED INFORMATION

At about 1610 central standard time on 18 April 2005 the pilot of a Cessna Aircraft Company Cutlass, registration VH-LCZ commenced the takeoff at Warooka Aeroplane Landing Area (ALA), SA. The private flight, with one pilot and two passengers, was the last of a number of planned flights that day from Warooka to Wedge Island ALA. The pilot estimated that his aircraft was about 10 kg (22 lbs) below the maximum allowable take-off weight for the aircraft. The aircrafts centre of gravity (c.g.) was not reported.

The pilot elected to take off towards the south, which resulted in a right crosswind that he described as `steady, but with a bit of swing to it. The pilot indicated that the take-off run to the south was `normal, and that he lifted the aircraft off from the runway at 60 kts indicated airspeed (KIAS) with the intent of establishing the climb at the aircraft best angle of climb speed of 67 KIAS. That was in order to avoid a house and powerlines at the southern end of the airstrip.

As the aircraft became airborne the pilot retracted the landing gear, which swings downward approximately 2 ft as it starts retracting. The pilot reported that almost immediately, the aircrafts stall warning unit activated. In response, he `lowered the nose of the aircraft towards the cruise attitude. The aircraft lost height and impacted the ground and subsequently slid to a stop on its belly. The occupants were not injured. The aircraft was substantially damaged.

The aircrafts Information Manual (manual) stated that the wing flaps should be set at zero degrees for normal takeoffs, and that the landing gear should not be retracted unless there was insufficient remaining runway to allow a wheels-down forced landing. In addition, the manual included that the aircrafts stall warning unit provides a continuous warning tone to the pilot at 5 to 10 kts above the aircrafts stall speed. With zero flap, and at zero angle of bank and maximum take-off weight, that speed was 46 KIAS at the most rearward c.g. and 50 KIAS at the most forward c.g.

ATSB COMMENT

Given the reported take-off weight and nature of the load, it was likely that the aircrafts centre of gravity approached the rearward limit. In that case, a takeoff conducted in the normal take-off configuration would have meant that the stall warning unit would most likely have activated in between 51 to 56 kts indicated airspeed (KIAS).

The safety margin between the lift-off speed and the stall speed may have been eroded by the effect of any `swing in the wind during the retraction of the landing gear, and the potential for any increase in drag associated with the retraction of that gear. The relative proximity of the aircraft to the ground when the stall warning unit activated minimised the possibility for the pilot to recover the aircraft before it impacted the ground.

Occurrence summary

Investigation number 200501656
Occurrence date 18/04/2005
Location Warooka, (ALA)
State South Australia
Report release date 26/07/2005
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level None

Aircraft details

Manufacturer Cessna Aircraft Company
Model 172
Registration VH-LCZ
Serial number 172RG0578
Sector Piston
Operation type Private
Departure point Warooka, SA
Destination Wedge Island, SA
Damage Substantial

de Havilland Canada DHC-8-202, VH-TQX

Safety Action

Airservices Australia safety action

The post implementation review by Airservices Australia of the June 2003 review of breakdown of separation occurrences found that since the recommendations were implemented, errors in either building or maintaining situational awareness by the controllers involved had reduced to 44 percent of occurrences involving infringements of separation standards.

Analysis

In this occurrence, the controller did not perceive the potential conflict between the aircraft, despite previous refresher training that should have assisted in the task.

Although the presence of the supervisor in the operations room created an opportunity to discuss an operational issue, it was not a priority. The controller should have discussed the issue at some other time when he was not responsible for an operational position. The supervisor was also in a position to defer the discussion with the controller, until a more suitable time or location, which would have reduced the likelihood of compromising operations.

While distraction could not be discounted as a contributing factor, the circumstances of the occurrence are consistent with the findings of the Airservices Australia June 2003 review, particularly with respect to low levels of situational awareness by controllers. Over time, the benefits of the implementation of the review recommendations in helping to develop controller awareness of potential performance limitations should become apparent.

Summary

On 19 April 2005 at about 1522 Eastern Standard Time, a Boeing Company 747-422 (747) aircraft was en route from Sydney, NSW, to Los Angeles, USA, on climb to flight level (FL) 310 and a de Havilland Dash 8 (Dash) aircraft was en route from Lord Howe Island to Sydney, maintaining FL240. The crew of the Dash had been issued with a clearance to descend to 10,000 ft above mean sea level. The intended tracks of the aircraft intersected at a point about 90 NM east of Sydney.

The aircraft were under radar control by the Brisbane Centre Ocean sector controller. The Australian Advanced Air Traffic System (TAAATS) assessed the two aircraft as potentially being in conflict and activated the short-term conflict alert (STCA) on the air situation display. Following activation of the STCA, the Ocean controller saw that the aircraft were about 16 NM apart and instructed both crews to turn their respective aircraft left in an endeavour to maintain the minimum radar separation standard of 5 NM. Analysis of recorded data from TAAATS showed that the aircraft passed with 4.1 NM lateral and 400 ft vertical spacing. The required minimum vertical separation standard was 1,000 ft. There was an infringement of separation standards.

The controller had been operating in the position for about 50 minutes prior to the occurrence. The level of complexity within the sector was reported to be light to moderate. The controller reported that despite reviewing the aircraft's tracks he expected the track of the 747 to be northwest of the inbound track of the Dash 8. Immediately prior to the activation of the STCA the controller was not monitoring the aircraft situation display as he was discussing operational coordination issues with an operational supervisor, who was consulting a chart located near the Ocean sector console position. The controller had initiated the discussion with the supervisor to follow up previous correspondence on the issue.

A review of breakdown of separation occurrences, conducted by Airservices Australia in June 2003, found that 92 percent of en route sector infringements of separation standards involved an error in either building or maintaining situational awareness by the controllers involved. The review made 31 recommendations and Airservices Australia has implemented all the recommendations of the review.

Since July 2003, the controller had undergone refresher training that included compromised separation (February 2004), separation assurance (February 2004), human factors awareness (March 2005) and situational awareness (March 2005).

Occurrence summary

Investigation number 200501720
Occurrence date 19/04/2005
Location 167 km E Sydney, (VOR)
State New South Wales
Report release date 13/09/2005
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of separation
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer De Havilland Canada/De Havilland Aircraft of Canada
Model DHC-8
Registration VH-TQX
Serial number 439
Sector Turboprop
Operation type Air Transport Low Capacity
Departure point Lord Howe Island, NSW
Destination Sydney, NSW
Damage Nil

Aircraft details

Manufacturer The Boeing Company
Model 747
Registration N196UA
Sector Jet
Operation type Air Transport High Capacity
Departure point Sydney, NSW
Destination Los Angeles, USA
Damage Nil

Robinson R22 Beta, VH-HXU

Summary

On 13 April 2005 at approximately 1130 Eastern Standard Time, the pilot of a Robinson Helicopter Company model R22 Beta, registered VH-HXU, was conducting cattle mustering operations near Mareeba, Qld, when he felt a significant airframe vibration and elected to conduct an immediate precautionary landing. Upon inspection with the engine still running, the pilot reported observing the clutch assembly shaking excessively, followed by the sudden fracture of the clutch shaft at the connection to the main rotor gearbox. The pilot was the only occupant of the helicopter and was not injured. There was no other damage to the helicopter.

Occurrence summary

Investigation number 200501655
Occurrence date 13/04/2005
Location Mareeba
Report release date 19/01/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer Robinson Helicopter Co
Model R22
Registration VH-HXU
Sector Helicopter
Operation type Aerial Work
Departure point Mareeba, QLD
Destination Mareeba, QLD
Damage Minor

Boeing 747-338, VH-EBW

Summary

On 9 April 2005 at about 0815 universal coordinated time, the Transport Accident Investigation Commission (TAIC) of New Zealand notified the Australian Transport Safety Bureau (ATSB) of an air safety occurrence involving an Australian-registered and operated aircraft, which occurred earlier that evening near Auckland International Airport. The ATSB appointed an accredited representative to participate in the investigation into the occurrence, in accordance with clause 5.18 1 of Annex 13 to the Convention on International Civil Aviation. To protect the information supplied by TAIC to the ATSB and investigative work undertaken to assist TAIC, the ATSB initiated an investigation under the Transport Safety Investigation Act 2003. The report presented below was prepared principally from information supplied to the ATSB.

FACTUAL INFORMATION

The occurrence involved a Boeing Company B747-338 (747) aircraft, registered VH-EBW, with a crew of 16 and 346 passengers, which was being operated on a scheduled passenger service between Sydney, Australia, and Auckland, New Zealand. The copilot was the handling pilot for the flight.

As the 747 was on the landing approach to runway 23 right (23R) at Auckland, the Auckland Tower and Terminal controllers observed an unidentified aircraft tracking towards the approach path of the 747. The controllers instructed the crew of the 747 to discontinue the approach, and turn the aircraft right towards the central city area, and to climb to 3000 ft. The aircraft subsequently entered instrument meteorological conditions (IMC) at an altitude of 3,000 ft above mean seal level (AMSL). The flight crew reported that shortly after, and while still in IMC, they received a TERRAIN, PULL-UP warning from the aircrafts enhanced ground proximity warning system (EGPWS). The pilot in command took control of the aircraft and commenced an immediate climb in accordance with the operators 747 procedures. The crew advised air traffic control that they had received a GPWS terrain warning, and that they were climbing the aircraft to 5,000 ft AMSL.

At the same time, a New Zealand-registered 747 was making an instrument approach to runway 23R, and had been cleared to descend to an altitude of 4,000 ft AMSL. As the Australian-registered 747 was climbing to 5,000 ft AMSL, it passed about 1.9 NM behind the New Zealand-registered 747, which was descending through 4,500 ft AMSL. The required separation standard was 3 NM laterally or 1,000 ft vertically. There was an infringement of the required separation standard. No avoiding action was taken, or was required to be taken, by either crew.

The TAIC is the independent New Zealand government entity responsible for no blame safety investigation of accidents and incidents in New Zealand. The Australian accredited representatives role in the investigation has been to provide the TAIC with information about the aircraft and its operation, recorded flight data recovered from the aircraft flight data recorders, crew details, and records of discussions taken during separate interviews conducted with the pilot in command and the copilot of the Australian-registered 747. The TAIC expects to complete the investigation into this occurrence by October 2005, and will publish the final report on its website at www.taic.org.nz.

1 Clause 5.18 - The State of Registry, the State of the Operator, the State of Design and the State of Manufacture shall be entitled to appoint an accredited representative to participate in the investigation.

Occurrence summary

Investigation number 200501482
Occurrence date 09/04/2005
Location Auckland, Aero. New Zealand
State International
Report release date 24/06/2005
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of separation
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 747
Registration VH-EBW
Serial number 23408
Sector Jet
Operation type Air Transport High Capacity
Departure point Sydney, NSW
Destination Auckland, NZ
Damage Nil

Boeing 737-700, VH-VBU

Safety Action

SAFETY ACTION

As a result of this occurrence, Airservices Australia proposed the following system improvements:

  • Brisbane approach training packages to be revised to incorporate runway 14/32 scenarios in future training modules
  • Examine options for including additional content on tower visual separation procedures into Brisbane approach training modules
  • Routine performance assessments for Brisbane approach controllers to formally assess knowledge of reciprocal runway procedures.

At the time of writing this report, the Bureau had not received advice from Airservices Australia regarding the status of these proposals.
On 20 December 2005, Airservices Australia advised the ATSB of the following safety actions:

  • Knowledge of reciprocal runway operations is tested during assessments.
  • Tower controllers have completed familiarisation periods in approach.

Analysis

ANALYSIS

Introduction

Although there was no specified minimum distance standard for visual separation in these circumstances, the aerodrome controller was unable to continue to apply a visual separation standard, in azimuth, between the 737 and the Aero Commander. This analysis examines the development of the occurrence and highlights the safety issues that became evident as a result of the investigation.

Noise abatement procedures

Airspace restrictions imposed by the noise abatement procedures in force at the time of the occurrence resulted in limited options available to either the aerodrome controller or the approach controller to separate the departing Aero Commander with the inbound aircraft. The approach controller determined that he would be unable to establish and maintain a separation standard between the two aircraft and comply with noise abatement procedures, and so relied on the aerodrome controller to separate the two aircraft using visual separation.

The requirement for pilots to request a start clearance would normally provide the aerodrome controller with an opportunity to assess the traffic situation, in light of airspace limitations associated with noise abatement procedures, so that any delays can be absorbed prior to the aircraft's engines being started. A heading of 360 degrees was an appropriate heading in the circumstances. It would also have complied with noise abatement procedures and facilitated the application of visual separation in azimuth.

Controllers cannot be held responsible for delays to departing aircraft as a result of noise abatement procedures. Controllers are required to take such restrictions into account in their normal decision-making processes. The noise abatement procedures themselves were not considered to have contributed significantly to this occurrence.

Air traffic control separation standards and procedures

The converging tracks of the two aircraft precluded the aerodrome controller from ensuring that visual separation, in azimuth, was not infringed.

The low light conditions at that time of day and the cloud cover, may have made it difficult for the aerodrome controller to visually determine the departure track of the Aero Commander. Reference to the tower radar display was authorised by the Manual of Air Traffic Services (MATS) and would have clearly indicated the Aero Commander's track. Had the aerodrome controller referred to the tower radar display earlier, he may have been able to take action in sufficient time to ensure that separation was not infringed.

The situation which arose, where the aerodrome controller was separating the aircraft while the aircraft were not on the aerodrome control frequency, was not consistent with the letter of agreement. However, it did enable the approach controller to provide mutual traffic information to the pilots of both aircraft. That increased the awareness of the 737 crew of the presence of the Aero Commander and assisted the pilot of the Aero Commander to see the 737.

Although it would have been difficult for the aerodrome controller to separate the departing Aero Commander on a heading of 090 degrees, with arriving aircraft on the final approach path for runway 19, the aerodrome controller accepted those instructions and confirmed that he could separate in those circumstances. On that basis, the approach controller authorised the departure. The approach controller coordinated the departure instructions with the aerodrome controller in accordance with the letter of agreement. The approach controller confirmed, on a number of occasions, that the aerodrome controller had accepted responsibility for separating the Aero Commander on a heading of 090 degrees. The approach controller had no way of knowing that the aerodrome controller had misunderstood the instruction.

From the aerodrome controller's perspective, a heading of 360 degrees off runway 32 was appropriate given the disposition of the arriving aircraft. It would also have complied with the noise abatement procedures and enabled him to visually separate the Aero Commander in azimuth with the 737, once the 737 was established on the final approach path.

The aerodrome controller's subsequent request for a 20 degree left turn for the Aero Commander is difficult to reconcile. The resultant heading of 070 degrees turned the Aero Commander towards the 737 and does not appear to be consistent with a resolution of the developing confliction. By that time the aerodrome controller could not have been certain from visual observation that the aircraft were not in close proximity.

The investigation was unable to determine why the aerodrome controller had a 'mindset' that the Aero Commander was departing on a heading of 360 degrees, when that option was never discussed or coordinated with the approach controller. The higher workload that was reported to have resulted from The Australian Advanced Air Traffic System data upgrade may have had an adverse effect on the aerodrome controller's cognitive processes towards the end of the night shift. The possibility that fatigue contributed to the occurrence could not be discounted.

Factual Information

Sequence of events

On 14 April 2005, an Aero Commander 500-S aircraft, registered VH-YJR, departed Brisbane aerodrome on a non-scheduled flight to Maryborough, Qld. It passed within 1 NM horizontally and 500 ft vertically of a Boeing Company 737-76Q (737) aircraft, registered VH-VBU, that was inbound from Darwin, NT, on a scheduled passenger service.

The Aero Commander became airborne off runway 32 at 0543 Eastern Standard Time, 4 minutes after the nominated first light for Brisbane aerodrome. The Brisbane aerodrome controller had instructed the pilot of the Aero Commander to turn right, once airborne, onto a heading of 090 degrees and to climb to 2,000 ft. The pilot complied with the departure instructions and contacted the approach controller on the approach frequency. The approach controller acknowledged that broadcast and asked the pilot for 'good forward speed'.

The crew of the 737 were on the approach frequency and were positioning the aircraft for final approach to runway 19. Although the pilot of the Aero Commander and the crew of the 737 were on the approach frequency, the aerodrome controller confirmed with the approach controller that he was visually separating both aircraft as had been previously agreed. The aerodrome controller later reported that he was expecting the approach controller to assign a heading of 360 degrees to the pilot of the Aero Commander.

The approach controller passed traffic information to the pilots of both aircraft and the Aero Commander pilot sighted the 737 soon after. At 0544:20 the crew of the 737 reported that they were established on the final approach path for runway 19. The approach controller advised them that the Aero Commander was going to cross the runway 19 final approach path and that the tower was providing visual separation.

The aerodrome controller became concerned about the separation between the two aircraft and at 0544:50 asked the approach controller to instruct the pilot of the Aero Commander to turn left 20 degrees. That instruction was passed and the Aero Commander pilot complied. The aerodrome controller was still concerned and asked the approach controller to instruct the pilot of the Aero Commander to make an immediate hard left turn onto a heading of 360 degrees. The approach controller advised the aerodrome controller that he was concerned about that heading and did not transmit the instruction.

By 0545:26 the aerodrome controller considered that the Aero Commander had crossed the runway 19 final approach path. In response to a request by the approach controller, the pilot of the Aero Commander confirmed that he could see the 737, but at that stage the 737 crew had not seen the Aero Commander. Not long after that, the 737 crew saw the Aero Commander and were subsequently transferred to the Brisbane tower frequency. Figure 1 shows the position of the two aircraft as the Aero Commander crossed the final approach path at 0545:30.

Figure 1: Relative flight paths of the Aero Commander and the 737 as the Aero Commander crossed the final approach path of runway 19 at 05:45:30

aair200501628_001.jpg

A review of the recorded radar data showed that separation between the aircraft reduced to a minimum of 0.95 NM horizontally, at which time vertical separation had reduced to 500 ft.

Noise abatement procedures

The noise abatement procedures applicable at Brisbane at the time of the occurrence specified that all aircraft departing runway 32 between 2200 and 0600 must be contained within a sector of airspace between 360 and 120 degrees, over water, until leaving 5,000 ft. A heading of 360 degrees for a departure from runway 32 would have complied with those requirements.

To comply with the noise abatement procedures, runway 19 was the nominated duty runway for arrivals, and runway 01 was the nominated duty runway for departures. Pilots were also advised, on the automatic terminal information service, to obtain approval from air traffic control prior to starting engines. The requirement for a start clearance in thesecircumstances was in accordance with the Manual of Air Traffic Services (MATS) and enabled any delays to be absorbed on the ground before an aircraft's engines were started.

The aerodrome controller issued a start clearance to the pilot of the Aero Commander. The aerodrome controller did not coordinate the start clearance with the approach controller, nor was he required to do so. The ADC was required to review the disposition of inbound traffic when making a decision as to the timing of a start clearance.

The approach controller reported that he instructed the aerodrome controller to assign a departure heading of 090 to the pilot of the Aero Commander to ensure compliance with the noise abatement procedures.

Air traffic control separation standards and procedures

Control of aircraft in the Brisbane aerodrome terminal area was provided by an aerodrome controller located in the control tower using visual procedures, or by an approach controller using radar information. The MATS stated that the primary role of aerodrome controllers was to maintain visual observation of aircraft operations. Coordination of responsibilities and roles was required between the aerodrome controller and the approach controller, and formal guidelines were specified in a letter of agreement. The letter of agreement stated in part that:

In visual conditions, separation is achieved by the application of a radar standard or the provision of visual separation.

It also stated that:

In the application of visual separation, BNT [Brisbane aerodrome controller] shall ensure that separation in azimuth 1 is maintained until the establishment of a radar or procedural separation standard … In all situations where BNT is providing visual separation, traffic that will operate in close proximity will be retained on TWR [tower] frequency.

Although the aerodrome controller transferred the pilot of the Aero Commander to the departures frequency, the approach controller did not accept separation responsibility for the aircraft after the 737 was established on the runway 19 final approach path. He reported that he may not have been able to maintain the minimum radar separation standard of 3 NM horizontally, or 1,000 ft vertically.

The aerodrome controller reported that he accepted responsibility for visual separation between the two aircraft once the 737 was established on the runway 19 final approach path, because he had a 'mindset' that the Aero Commander was going to turn right onto a heading of 360 degrees once airborne. The aerodrome controller later reported that he would not have accepted responsibility for separation if he had realised that the approach controller had assigned a heading of 090 degrees, because that heading would not have enabled him to maintain visual separation between the two aircraft. Although the pilot of the Aero Commander advised the approach controller that he had the 737 in sight, the approach controller did not assign responsibility for separation to the pilot of the Aero Commander. There was an infringement of separation standards.

The information in the letter of agreement was supported by the Manual of Air Traffic Services (MATS), which contained procedures to be used by air traffic controllers. Paragraph 4.5.2.8 (effective 10 June 2004) stated that:

In providing visual separation, controllers should rely primarily on azimuth. Visual separation by judgement of relative distance or height shall be used only with such wide margins that there is no possibility of the aircraft being in close proximity.

The Brisbane tower was equipped with a radar display that provided the aerodrome controller with the same traffic display that was provided to the approach controller. The MATS addressed the use of tower radar in an aerodrome control service. It stated that the tower radar display was available for the determination of the altitude, position, or tracking of aircraft to establish or monitor separation. However, the MATS also stated that:

…the use of Tower radar should not impinge upon an aerodrome controller's primary function of maintaining a visual observation of operations on and in the vicinity of the aerodrome.

The MATS also stated that separation assurance could be achieved through planning traffic to ensure separation, executing the plan to achieve separation and monitoring the situation to ensure that the plan and the execution are effective.

Aerodrome controller

The aerodrome controller was trained and rated for the aerodrome control function at Brisbane. At the time of the occurrence he was nearing the end of a night shift which had commenced at 2200 the previous day. He reported that there had been a data upgrade to The Australian Advanced Air Traffic System during the night. The aerodrome controller considered that the data upgrade resulted in a higher workload than a standard night shift.

The aerodrome controller reported that, at the time of the occurrence, he felt fatigued. He also reported that he was feeling slightly unwell, but that he considered himself fit for duty. He was sleeping adequately and, apart from the slight illness, there were no indications of any personal, physiological or medical issues that were likely to have influenced the controller's performance.

Meteorological information

The weather information being broadcast to pilots for Brisbane Airport at the time of the occurrence advised that the visibility was greater than 10 km, that there were showers in the area and some cloud at 2,500 ft. The wind was reported as 180 degrees at 8 kts, with a maximum downwind of 10 kts on runway 01.

1. Horizontal bearing or direction.

Summary

On 14 April 2005, an Aero Commander 500-S aircraft, registered VH-YJR, departed Brisbane aerodrome on a non-scheduled flight to Maryborough, Qld. It passed within 1 NM horizontally and 500 ft vertically of a Boeing Company 737-76Q (737) aircraft, registered VH-VBU, that was inbound from Darwin, NT, on a scheduled passenger service.

Occurrence summary

Investigation number 200501628
Occurrence date 14/04/2005
Location Brisbane, Aero.
State Queensland
Report release date 30/01/2006
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of separation
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 737
Registration VH-VBU
Serial number 30288
Sector Jet
Operation type Air Transport High Capacity
Departure point Darwin, NT
Destination Brisbane, QLD
Damage Nil

Aircraft details

Manufacturer Aero Commander
Model 500
Registration VH-YJR
Serial number 3231
Sector Piston
Operation type Charter
Departure point Brisbane, QLD
Destination Maryborough, QLD
Damage Nil

Engine-driven fuel pump bearing - material substitution, Teledyne-Continental Motors (TCM) aircraft engines

Summary

On 11 August 2003, a twin-engine Cessna 404 'Titan' aircraft (VH-ANV) crashed into scrub land near Jandakot airport, WA, following the failure of the right engine immediately after take-off. The ATSB investigation (200303579) found that the engine failure had been precipitated by the seizure of an engine-driven fuel pump (EDFP), which had been previously repaired using an inappropriate (non-original) material to replace the pump shaft sleeve bearing. That repair had been designed and approved by a person authorised under the Civil Aviation Regulations (1988) part 35 (CAR 35).

In April 2005, after the discovery of another CAR 35 approved pump repair that substituted the original pump bearing material with an unsuitable alternative, the ATSB commenced an investigation into the circumstances surrounding the material selection processes and the factors contributing to the inappropriate material selection. Concurrent with the ATSB investigation, an inquest conducted by the WA State Coroner examined the circumstances of the VH-ANV accident, including the pump bearing material issues.

The ATSB investigation found that in both instances, the authorised persons that prepared the Engineering Orders (EO) for the EDFP repairs, had done so without specific knowledge of the differences between the original and newly selected materials in regard to their bearing properties, and the precise conditions under which the fuel pump bearings operated.

Safety action resulting from the investigation of these issues included the publication of the VH-ANV investigation findings in various industry journals and educational materials. The findings and recommendations of the VH-ANV coronial inquest, and the industry communications released by the Civil Aviation Safety Authority (CASA) acted to further promote understanding of the material selection deficiencies.

Occurrence summary

Investigation number 200501462
Occurrence date 08/04/2005
Location Perth
Report release date 23/01/2008
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Technical Analysis
Highest injury level None

Aircraft details

Manufacturer Cessna Aircraft Company
Model 207
Registration VH-WOU
Sector Piston
Operation type Air Transport Low Capacity