Ground strike involving a Cessna 172N, VH-SIP, Fraser Island (ALA), Queensland, on 27 September 1995

Summary

The pilot stated that he departed Hervey Bay at 1030 EST, with the intention of positioning the aircraft on the eastern beach of Fraser Island to meet buses from Kingfisher Bay Resort and Village. The buses were due to arrive on the beach at Cornwells Break Road at 1100 EST. The pilot said he arrived at the eastern beach at about 1045 and carried out a precautionary search and inspection of the intended landing area. The chosen landing area had a number of four wheel drive vehicles driving over it, and the pilot noticed that they were not leaving any indentations in the sand thus indicating the suitability of the surface for landing.

The pilot said that after the inspection he climbed to 500 ft and made a left turn to position himself for a final approach towards the south. The touchdown point chosen earlier was achieved, and the mainwheel sand indentations were observed to be suitable for a ground run (as viewed from the left seat through the left window). As the speed reduced the indentations began to deepen. The nosewheel had not yet touched down. At this point a go around was initiated. Full power was applied, and 10 degrees of flap was selected. However, the mainwheels encountered an abnormally soft section of sand causing the speed to deteriorate and the nosewheel touched the sand. The nosewheel became embedded in the sand bringing the aircraft to a halt and causing the right wing to strike the ground.

The pilot stated that a Cessna 205 aircraft landed shortly afterwards in the same position without any problems and taxied over to his aircraft to offer assistance.

Occurrence summary

Investigation number 199503197
Occurrence date 27/09/1995
Location Fraser Island (ALA)
State Queensland
Report release date 08/03/1996
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Ground strike
Occurrence class Accident

Aircraft details

Manufacturer Cessna Aircraft Company
Model 172N
Registration VH-SIP
Sector Piston
Operation type Charter
Departure point Hervey Bay QLD
Destination Fraser Island QLD
Damage Substantial

Airframe event involving a Jabiru ST, VH-SSC, Archerfield Aerodrome, Queensland, on 27 September 1995

Summary

The instructor reported that after conducting a session of circuits, a full stop landing was made. Shortly after the aircraft exited the runway the nose gear collapsed. Examination revealed that the nose strut had separated from the firewall bulkhead. The reason for the failure was not determined.

Occurrence summary

Investigation number 199503190
Occurrence date 27/09/1995
Location Archerfield Aerodrome
State Queensland
Report release date 12/03/1996
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Accident

Aircraft details

Manufacturer Jabiru Aircraft Pty Ltd
Model Jabiru ST
Registration VH-SSC
Sector Piston
Operation type Flying Training
Departure point Archerfield QLD
Destination Archerfield QLD
Damage Substantial

Airframe event involving a Beech Aircraft Corp 70, VH-MWJ, Kununurra Aerodrome, Western Australia on 26 September 1995

Summary

The pilot selected the landing gear down during a normal approach to Kununurra airport. Gear extension appeared to stop about midway through the sequence and the gear-down lights did not illuminate. The pilot also reported an acrid burning smell. As the landing gear circuit breakers appeared normal, he attempted to recycle the landing gear. This had no apparent affect. The pilot checked the light bulbs and recycled again before attempting to extend the gear using the manual system. The manual extension handle was jammed, and the gear position remained unchanged.

Following a flypast the pilot was advised that the gear appeared to be down. He decided to continue with a landing, after briefing the passengers on the situation. A landing was made on the grass to one side of the sealed strip. This area was chosen in case the gear was not locked down. As the main wheels touched the ground the pilot felt them collapse. He shut the engines down as the aircraft settled on to its lower fuselage and slid to a stop.

An on-scene inspection determined that the landing gear extension cycle had stopped after 60% travel. Landing loads had torn both main landing gear struts from the mounts in their wheel wells. The nose gear, although not locked down, was held in position by the aircraft's weight and its tail-down attitude. The normal and manual systems were jammed by a failure in the right landing gear actuator. Once the actuator was released the rest of the system worked normally. The gear-motor clutch is designed to slip if the load gets too great. This caused the acrid smell reported by the pilot.

Inspection of the right actuator determined that the crests of the teeth on the extension/retraction screw drive gear had been making contact with the pinion gear body at the base of its teeth (the gears are set at 90 degrees). The additional loads resulting from this contact eventually caused one or more of the teeth to fail, jamming the gears and preventing full landing gear extension.

Damage to the actuator and the right landing gear system prevented an assessment of landing gear rigging. The failure sequence supports the theory that the right gear over-centre lock may not have been operating correctly. This would have placed additional loads on the landing gear actuator during ground operations prior to the accident flight. The loads probably forced one gear against the other leading to contact between the crest of the teeth on one gear and the body of the other.

Any incorrect operation was not evident to the pilot as it was reported that the landing gear appeared to have been operating normally up until the accident.

Occurrence summary

Investigation number 199503189
Occurrence date 26/09/1995
Location Kununurra Aerodrome
State Western Australia
Report release date 17/04/1996
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Accident

Aircraft details

Manufacturer Beech Aircraft Corp
Model 70
Registration VH-MWJ
Sector Piston
Operation type Charter
Departure point Kalumburu Mission WA
Destination Kununurra WA
Damage Substantial

Wheels up landing involving a Piper PA-30, VH-ASL, Caloundra (ALA), Queensland, on 27 September 1995

Summary

The pilot reported that he was carrying out touch-and-go landings when the accident occurred. Circuit traffic was heavy with a number of slower Skyfox aircraft. A film shoot was being conducted with three additional aircraft on the duty runway. The pilot said he decided to leave the circuit area. He came back about 10 minutes later to find two Skyfox aircraft still in the circuit also doing touch-and-go landings. He then did three more circuits before another Skyfox gave a taxi call indicating he would be joining the circuits. At that point he decided to make a full stop landing. The pilot said he was doing a wide circuit to avoid the Skyfox aircraft and was higher than normal on base leg. The distraction caused by the traffic, caused him to forget to lower the gear and the aircraft was landed wheels up.

Occurrence summary

Investigation number 199503188
Occurrence date 27/09/1995
Location Caloundra (ALA)
State Queensland
Report release date 12/03/1996
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Wheels up landing
Occurrence class Accident

Aircraft details

Manufacturer Piper Aircraft Corp
Model PA-30
Registration VH-ASL
Sector Piston
Departure point Caloundra
Destination Caloundra
Damage Substantial

Loss of separation involving an Airbus A300-B4-203, VH-TAC and Fokker B.V. F27 MK 50, VH-FNC, Sydney Aerodrome, New South Wales on 15 September 1995

Summary

The Airbus A300 aircraft was intercepting the runway 16R localiser for an ILS approach. During the intercept and while the A300 was on final approach in cloud, ATC requested its pilot to slow his aircraft. On the final request, the pilot was informed that his aircraft had a closure rate of 60 kts on a preceding F50 aircraft. When the A300 broke out of cloud at 1,300 ft, its pilot saw that the F50 aircraft was only about two miles ahead. He suggested to ATC that he sidestep his aircraft to approach for runway 16L but the aerodrome controller directed a go-around.

Occurrence summary

Investigation number 199503176
Occurrence date 15/09/1995
Location Sydney Aerodrome
State New South Wales
Report release date 15/04/1996
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of separation
Occurrence class Incident

Aircraft details

Manufacturer Airbus
Model A300-B4-203
Registration VH-TAC
Sector Jet
Operation type Air Transport High Capacity
Departure point Coolangatta QLD
Destination Sydney NSW
Damage Nil

Aircraft details

Manufacturer Fokker B.V.
Model F27 MK 50
Registration VH-FNC
Sector Turboprop
Operation type Air Transport High Capacity
Destination Sydney NSW
Damage Nil

Operational non-compliance involving a Boeing 747-438, VH-OJI, Melbourne, Victoria, on 20 September 1995

Summary

The crew was issued with a runway 27 Dosel 2 standard instrument departure (SID) clearance which was acknowledged correctly. This clearance required that the aircraft maintain a track of 263 degrees after take-off and at 5 NM turn right onto 330 degrees.

After becoming airborne the aircraft initially tracked 263 degrees before turning right at 2 NM. An instruction was then issued by air traffic control to turn right onto 330 degrees and to cancel the SID. There was no loss of separation.

The investigation revealed that the crew inadvertently entered the Dosel 1 SID into the flight management computer and then followed that procedure.  The Dosel 1 SID had the same initial track as the Dosel 2 SID but at 2 NM required a right turn onto 010 degrees.

Significant Factors

The following factors were considered relevant to the development of the accident:

  1. The Dosel 1 and Dosel 2 SIDs had similar sounding names.
  2. The crew selected the wrong SID.

Safety Action

There have been a number of occurrences where pilots have mistakenly flown the incorrect SID, with the same name but different numbers. The Bureau of Air Safety Investigation issued interim recommendation, IR950203, to Airservices Australia on 21 September 1995 which stated in part "It is also recommended that the number and naming of departure procedures should be reviewed to ensure that any likelihood of flight crew selecting the wrong procedure is reduced."

The Civil Aviation Safety Authority has advised that the problems associated with the 'Dosel' SID have been recognised and addressed.

Effective from 7 December 1995, the two 'Dosel' SIDs have been combined and renamed into one procedure.

Occurrence summary

Investigation number 199503110
Occurrence date 20/09/1995
Location Melbourne
State Victoria
Report release date 16/03/1996
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Operational non-compliance
Occurrence class Incident

Aircraft details

Manufacturer The Boeing Company
Model 747-438
Registration VH-OJI
Sector Jet
Operation type Air Transport High Capacity
Departure point Melbourne VIC
Destination Sydney NSW
Damage Nil

Fuel starvation involving a Fairchild SA227-DC, VH-KED, Portland Aerodrome, Victoria, on 11 September 1995

Summary

On base leg for runway 26 at Portland the left engine failed without any prior warning. The crew secured the engine, and a successful single engine landing was accomplished.

The engine was removed and transported to the operator's maintenance facility for investigation. During disassembly of the accessory gear drive it was found that the first idler bearing had collapsed. The bearing supported the accessory gear assembly, part number 3103601-6.

When the bearing collapsed the gear moved about the shaft axis and disengaged from the fuel pump spur gear, part number 3102268-2. With the spur gear disengaged, the fuel pump was not able to supply fuel to the engine which shut down without warning, as reported by the crew.

The failed bearing was returned to the manufacturer for investigation, however the factors surrounding the failure have not been advised.

The manufacturer did advise that they have initiated a program to improve the reliability of the first idler bearing by:

- changing from a ball to a roller type bearing,

- changing the idler housing material, and

- improving the retention of the housing thereby improving support and changing the natural frequency.

The program is now at the implementation stage. The operator has determined to retrofit the improved first idler assembly in accordance with the manufacturer's recommendations.

Occurrence summary

Investigation number 199503040
Occurrence date 11/09/1995
Location Portland Aerodrome
State Victoria
Report release date 25/10/1996
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Fuel starvation
Occurrence class Incident

Aircraft details

Manufacturer Fairchild Industries Inc
Model SA227-DC
Registration VH-KED
Sector Turboprop
Operation type Air Transport Low Capacity
Departure point Melbourne VIC
Destination Portland VIC
Damage Nil

Forced/precautionary landing involving a Robinson R22, VH-UXH, 117 km south-south-west of Marble Bar Aerodrome, Western Australia, on 15 September 1995

Summary

Circumstances

The aircraft was on an approach to land and passing through 120 ft at 70 kts when the engine suddenly stopped. The pilot immediately entered an autorotational descent however, he misjudged the landing flare, and the aircraft landed heavily.

The engine started and ran normally, when it was checked following the accident. Fifteen litres of fuel was recovered from the fuel tank. The aircraft was being operated on unleaded automotive petrol at the time of the accident. A flight manual supplement had been issued which permitted the aircraft to be operated on super grade automotive petrol (commonly referred to in the aviation industry as Mogas) as an alternative to aviation fuel.

The pilot reported that he had been operating at low level in 35-38 degree temperatures for two hours prior to the stoppage. It is suspected that the temperature of the fuel remaining in the tank, which is located next to the engine and exposed to the sunlight, had increased to the point where fuel vaporisation occurred causing fuel starvation and engine stoppage.

Additional safety information

Although not a factor in this accident the reported use of unleaded petrol where only super grade petrol had been approved as an alternative to aviation fuel indicated a possible systemic safety deficiency. It became apparent following discussion with the industry that there is a lack of understanding of the difference between unleaded and super grade petrol and that unleaded petrol could be in widespread use in aircraft.

Super grade petrol is more expensive than unleaded petrol and is becoming the alternative rather than the normal fuel for motor vehicles. There have also been changes in the methods used to supply fuel to pastoral properties which increases the cost of maintaining a secondary stock of super grade fuel. Consequently, many private operators no longer keep a stock of super grade fuel for use in their own or visiting aircraft. These factors have probably led to the use of unleaded petrol as an alternative to aviation fuel. The use of the generic term Mogas to describe automotive fuel may further complicate the issue as it does not differentiate between unleaded or super grade petrol. Although the flight manual supplement indicates that only super grade petrol may be used as an alternative to aviation fuel there is no warning that use of unleaded petrol is not approved.

Both aviation fuel and super grade petrol contain lead which facilitates upper cylinder lubrication including lubrication of the valve guides. Unleaded petrol uses a different process and unless the engine has been designed to operate on unleaded petrol the lubrication that is available may be insufficient to prevent damage to the valves.

Occurrence summary

Investigation number 199503059
Occurrence date 15/09/1995
Location 117 km south-south-west of Marble Bar Aerodrome
State Western Australia
Report release date 16/02/1996
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Forced/precautionary landing
Occurrence class Accident

Aircraft details

Manufacturer Robinson Helicopter Co
Model R22
Registration VH-UXH
Sector Helicopter
Operation type Aerial Work
Departure point Hillside Outcamp, WA
Destination Hillside Outcamp, WA
Damage Substantial

Forced/precautionary landing involving a Cessna 150M, VH-HVU, Bowen Aerodrome, Queensland, on 17 September 1995

Summary

The student pilot had completed one previous solo circuit to a full stop. He then backtracked and was taking off for another circuit. He reported that the engine appeared to lose power soon after the aircraft became airborne. He then elected to land the aircraft on the remaining runway. The pilot forgot to lower the flaps, but the aircraft was turned into wind, touching down off the side of the runway. The aircraft was unable to be stopped within the distance remaining and ran through the boundary fence.

The pilot was able to exit the aircraft safely.

The aircraft sustained substantial damage to the nose landing gear, right wing and the tail plane.

Later examination and ground run of the engine was unable to duplicate the power loss described by the pilot.

Occurrence summary

Investigation number 199503061
Occurrence date 17/09/1995
Location Bowen Aerodrome
State Queensland
Report release date 09/08/1996
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Forced/precautionary landing
Occurrence class Accident

Aircraft details

Manufacturer Cessna Aircraft Company
Model 150M
Registration VH-HVU
Sector Piston
Operation type Flying Training
Departure point Bowen QLD
Destination Bowen QLD
Damage Substantial

Hard landing involving a Grob G-115C2, VH-BDP, Merredin (ALA), Western Australia, on 25 August 1995

Summary

The instructor reported that the inexperienced student had been authorised to conduct a period of solo circuits. The first two circuits resulted in safe touch and go landings. On the third approach the aircraft was observed to be high and fast. There was almost no landing flare, and the aircraft landed heavily on the nosewheel which collapsed, allowing the propeller to strike the ground.

Occurrence summary

Investigation number 199503038
Occurrence date 25/08/1995
Location Merredin (ALA)
State Western Australia
Report release date 11/12/1995
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Hard landing
Occurrence class Accident

Aircraft details

Manufacturer Grob - Burkhart Flugzeugbau
Model G-115C2
Registration VH-BDP
Sector Piston
Operation type Flying Training
Departure point Merredin WA
Destination Merredin WA
Damage Substantial