Derailment of freight train 3XW4, at Newport, Victoria, on 30 October 2013

Final report

Report release date: 13/01/2016

Safety summary

What happened

At about 1615 on 30 October 2013, Pacific National standard-gauge freight train 3XW4 derailed at Newport, in Melbourne. The train derailed one bogie on a curve between two turnouts resulting in track damage to the mainline and an adjacent siding. There were no injuries.

What the ATSB found

The ATSB found that the track had a significant wide-gauge defect at the point of derailment. The defect had been present for more than 12 months and was at a level that exceeded the network standard. During the passage of the train, the track gauge widened further and a wheel on the inside of the curve dropped inside the rail.

The section of track was being managed by the Australian Rail Track Corporation (ARTC). The wide-gauge defect had been detected by the track geometry recording vehicle several times, although the location designated to the defect was about 58 m from its actual location. ARTC had subsequently and incorrectly attributed the wide gauge readings as being associated with the transition area in a nearby dual-gauge turnout.

The track was also subject to weekly patrols by ARTC, many conducted on foot. However, these inspections did not recognise the critical level of the wide-gauge at the derailment location and the defect remained in the track.

The ATSB also found that Pacific National freight train 3XW4 had derailed at the same location about seven weeks prior. Following that incident, ARTC did not identify the need for priority remedial works at the location and the defect remained.

What's been done as a result

Since the derailment, ARTC has introduced several measures that address identified safety issues, including:

  • The development of an enhanced GPS-based defect locating system on its track geometry recording vehicle (AK Car), due for full implementation by mid-2016
  • Supplementary training and audit of maintenance staff
  • The introduction of a more structured Asset Management Policy and Asset Management Plan.

The ATSB has issued a recommendation to ARTC to take safety action to enhance the effectiveness of its response to a derailment event to prevent a similar incident.

Safety message

Network managers should ensure that track geometry recording machinery accurately identifies the location of track defects. Track patrols should also be vigilant in their monitoring of track conditions against network criteria.

Following a rail incident, involved parties should prioritise the identification and rectification of safety factors, including local conditions such as track defects.

 

The occurrence

Pacific National freight train 3XW4 departed Adelaide, South Australia on 29 October 2013. Its destination was Port Kembla in New South Wales via Melbourne. The train consisted of two locomotives and 29 wagons loaded with steel.

On the afternoon of 30 October, the train was passing through Newport, an inner western suburb of Melbourne. It was travelling at a speed of about 25 km/h, having slowed for a temporary speed restriction commencing just south of Newport Railway Station. At about 1615[1], on a tight left-hand curve between two turnouts, the leading bogie of the 21st wagon derailed.

The leading left-hand wheel of the lead bogie had fallen inside the common[2] rail of the dual-gauge track. On reaching the next turnout, the wheel struck the toe of the common rail point blade. The train travelled about 100 m with the bogie derailed, causing damage to the mainline track and an adjacent siding (Figure 1).

Figure 1: Derailed wagon RKOX 4072D and track damage to adjacent siding

Figure 1: Derailed wagon RKOX 4072D and track damage to adjacent siding

Source: Chief Investigator, Transport Safety (Vic)

The locomotives were in power notch 2 and the train was running at about 22 km/h when the brake pipe pressure dropped as a consequence of the train parting at the leading end of the derailed wagon. After parting, the forward part of the train travelled a short distance before coming to a stand. There were no injuries.

__________

  1. Australian Eastern Daylight Time (EDT).
  2. The common rail serves both standard and broad-gauge rolling stock, and was the left rail in the direction of travel.

Context

Infrastructure

Track layout

The track was part of the Defined Interstate Rail Network (DIRN) managed by the Australian Rail Track Corporation (ARTC). This section of track serviced standard- and broad-gauge freight traffic and standard-gauge Melbourne-Adelaide passenger services. The section had a line speed of 40 km/h for all trains. ARTC advised that, following the derailment on 11 September, the 25 km/h speed restriction[3] to the south of Newport had been extended to encompass the derailment location although this restriction was not reflected in published train notices.

The train was travelling on dual-gauge track and being routed from the inter/intrastate goods line through 602 and 601 turnouts towards Brooklyn. The derailment occurred between these turnouts (Figure 2).

Figure 2: Track layout, shown after restoration works

Figure 2: Track layout, shown after restoration works

Source: Pass Assets (Vic Gov) annotated by Chief Investigator, Transport Safety (Vic)

The rail distance on the DIRN through this location was measured from a reference point located about 0.5 km to the south. At this point there was a change in the track kilometre location and a change in the direction of counting the km distance. From this reference point travelling south, the kilometre location increased from a starting point of 10.700 km. In the opposite direction towards the derailment location, the kilometre distance also increased, starting from 10.484 km.

From this10.484 km starting point, the 11 km kilometre post was located between turnouts 602 and 601 and the 12 km post was located beyond turnout 601 heading towards Brooklyn. The actual distance between the 11 and 12 km posts was 1058 m. ‘Long kilometres’ of this nature are a legacy of the network and are not uncommon.

Maintenance Responsibilities

As the accredited track manager, ARTC was responsible for track maintenance at the derailment location. From 1 January 2013 the maintenance activities were performed directly by ARTC. Prior to this, the maintenance task was contracted to Downer EDI Works.

Recent project works in area

In 2012 and prior to the end of their contract with ARTC, Downer EDI Works undertook upgrade works in the area. Turnout 602 was upgraded in November 2012 and turnout 601 upgraded in December 2012. Track within the upgraded turnouts consisted of 50 kg/m rail supported on concrete bearers and fastened using resilient clips.

The track between the two turnouts was not upgraded. Intermittent concrete sleepers had at some point been installed at the location to supplement the timber sleepers.

Derailment site information

Track detail and condition

The track between turnouts 602 and 601 had a radius of about 200 m at the point of derailment (Figure 3). There was a mix of concrete and timber sleepers (Figure 4) and the standard-gauge rail was heavily worn.

Figure 3: The approach to the left hand curve and the point of derailment

Figure 3: The approach to the left hand curve and the point of derailment

Source: Chief Investigator, Transport Safety (Vic)

Figure 4: Track construction at point of derailment

Figure 4: Track construction at point of derailment

Source: Chief Investigator, Transport Safety (Vic)

At timber sleepers, rail was supported on double shouldered sleeper plates and fastened by dog spikes and screw spikes. Several dog spikes and screws were loose and ‘working’.

At concrete sleepers, a mix of resilient fastening types were used. There was a history of damaged fixings and dislodged rail spacers through the location.

Point of derailment

The point of derailment (PoD) was about 11 m before the toe of the 601 points blade. The leading left-hand wheel of wagon RKOX 4072D had dropped inside the common rail leaving a mark on the gauge face of the rail (Figure 5). The PoD was on 50 kg/m rail, just past a transition from 47 kg/m rail.

Figure 5: Point of derailment where a wheel had dropped inside the common rail

Figure 5: Point of derailment where a wheel had dropped inside the common rail

Source: Chief Investigator, Transport Safety (Vic)

Around the PoD, the ballast was fouled and the track had been pumping (Figure 6).

Figure 6: Track pumping at location of derailment

Figure 6: Track pumping at location of derailment

Source: Chief Investigator, Transport Safety (Vic)

The measured unloaded track gauge at the point of derailment was 1479 mm (cover photo). The maximum measured gauge just prior to the point of derailment was 1480 mm (Figure 7, ‘Gauge’), 45 mm in excess of design standard-gauge of 1435 mm. Through this location the rail on the outside of the curve was below the inside rail (Figure 7, ‘Cross level’).

Figure 7: Track measurements following derailment, noting that: (1) the point of derailment was between the two measures highlighted (2) the negative cross levels indicate that the outside rail was below the inside rail

Figure 7 Track measurements following derailment

Source: ATRC

Beyond the point of derailment there were markings and fastener damage consistent with a derailed wheel travelling inside the common rail. The toe of the point blade at turnout 601 had been impacted by the wheel (Figure 8).

Figure 8: Impacted toe of the point blade at turnout 601

rId31 Figure 8 Toe Impact Damage FINAL.png

Source: ARTC

Track inspection regime

The ARTC inspection regime for this track included:

  • Track geometry recording (4-monthly) by the track geometry recording vehicle
  • Track patrol by road/rail vehicle or on-foot (at least every seven days).

Inspections of the section were consistent with this regime, with track patrols often conducted on foot.

Track geometry recording vehicle (AK Car)

The track geometry recording vehicle (AK Car) was used to measure track geometry on the DIRN. The AK Car is fitted with measuring and processing equipment and, together with other support vehicles, is hauled by locomotive around the national rail network. Technical staff ride in the train to manage the measuring and recording operations of the AK Car. This role includes ensuring that local track staff are provided with real-time system output on track geometry.

The supervisor for each track section, or their representative, normally travelled in the train to manage the response to any identified defects. On detection of a geometric anomaly by the AK Car, the system would generate an Exception Report detailing the exceedance for the supervisor to consider in real-time.

For identified geometric defects requiring an immediate response, an in-field inspector would be contacted and directed to the defect for inspection and assessment. The inspector would be provided with an approximate kilometre location to guide them to the area of the defect. An assessment of the track would be made by the track inspector and steps then taken to address confirmed defects.

Wide-gauge criteria

An ARTC network code of practice[4] specified permitted deviation from the design track geometry. Geometric limits were specified for the track under loaded conditions.

The code specified that for a wide-gauge defect of above 38 mm, an E1 response was required for all track speeds. An E1 (Emergency) response was defined as inspection prior to the next train, repair prior to the next train and if repair was not possible, passage under the control of a pilot. Assessment of the defect by a competent worker was required to determine if the train could be piloted.

For a wide-gauge of 35-38 mm on 40 km/h track, an E2 response category was specified. An E2 response was defined as inspection within two hours or prior to the next train (whichever was greater) and repair within 24 hours. Again, there were conditions allowing for trains to pass if the defect could not be repaired within the designated timeframe.

For wide-gauge defects below 35 mm, and with decreasing defect magnitude, there were a series of defect bands with responses of decreasing urgency.

Rail wear

The track recording car also recorded rail head wear. This data was generally not assessed in real time, but instead used by ARTC for longer term planning including the programming of re-railing works. A number of parameters were measured including head wear loss, and side (gauge face) wear.

An ARTC network code of practice[5] specified rail wear limits, above which certain actions were required. For 47 kg/m rail, the lighter of the rails used through this section, the code specified the following key limits applicable in this instance:

  • A loss of cross-sectional head area limit of 32 per cent, above which risk controls including monitoring were required
  • A condemning limit of 15 mm loss of head width, above which the rail should be replaced or train speed restricted.

Alignment of AK Car data with in-field track and infrastructure

GPS and Manual modes

In normal operation, the AK Car used GPS to track its location. ARTC advised that in this mode system accuracy was +/- 5m, with limited events +/- 20m. However, the GPS mode could not be used when:

  • GPS services were unavailable, such as in tunnels and urban canyons
  • There was a change in direction of the kilometre count (increasing/decreasing)
  • There was a change in the reference kilometre location (a discontinuity).

When GPS could not be used, the AK Car was switched to Manual mode, and GPS disabled. In this Manual mode, the system used an ‘Auto-run’ database that would:

  • Start/stop the trackcode recording
  • Change trackcode, from one track section to the next
  • Swap the orientation of the kilometre counting direction
  • Change the kilometre reference distance at a particular location.
Mode of operation through Newport

Between Newport and Brooklyn, the AK Car was operated in Manual mode because of changes to the kilometre location and counting direction, including the change just south of Newport.

Location of track features

Track features such as turnouts were marked on various geometry measurement reports including track geometry charts. This track information was drawn from an Event database that had been populated over time by AK Car operators identifying features as they were passed. There was also a process to update the database when errors in location were identified.

Train information

Crew

The train was operated by a crew of two. Both crew members held the qualifications required for operating over this section of the ARTC network and all medicals were current.

The operation of the train was consistent with the network requirements and train handling was not considered contributory to the derailment.

Consist and loading

The wagon weights were consistent (no empty wagons) throughout the train with a maximum recorded wagon mass of 80.4 t. The Train Inspection Certificate issued at Adelaide indicated that the loading and its securement was consistent with the Pacific National and network loading requirements and that the wagons were mechanically fit for the journey.

Derailed wagon RKOX 4072D, had a length of 23.8 metres and a tare weight of 27 t. Based on the loading records, it had a payload of 49 t of structural steel beams giving it a mass of 76 t, equating to an axle load of about 19 t. The load profile was consistent with Pacific National’s loading diagram for this product and wagon type.

Bogie and wheels

The wheelset dimensions that are critical to ensure compatibility with track gauge are rim width, flange thickness and wheelset back-to-back distance (Figure 9).

Figure 9: Definition of wheelset and wheel rim dimensions

Figure 9: Definition of wheelset andwheel rim dimensions

Source: ATSB

The Australian Standard[6] for railway rolling stock specified wheel rim width requirements. For the ARTC network, the standard specified a permitted rim width of 127-140 mm for axle loads of less than 25 t.

There was a range of freight rolling stock operating in Australia, and wheels generally fell into two categories, a narrower rim width within 127-130 mm, or the more common width of 138-140 mm. Both were accepted for operation on the ARTC network.

The leading wheelset of the derailed bogie was fitted with the narrower wheel type, with both wheels having a measured rim width of about 129 mm (Figure 10). Inspection of these wheels using the rolling stock operator’s field gauge found that they were more worn than others on the wagon, but that flange thickness and wheel profile met requirements. Flange thickness exceeded the operator’s permitted minimum of 19 mm.

Figure 10: Leading axle wheel profiles, right wheel (top) and left wheel (below)

Figure 10: Leading axle wheel profiles, right wheel (top) and left wheel (below)

Source: Pacific National 

Standards[7] specify a wheelset back-to-back dimension of 1357-1359 mm for standard gauge rolling stock. A back-to-back dimension of less than 1357 mm would result in wheelsets being more prone to drop-in derailment on track with wide-gauge. In this instance, all wheelsets on the derailed wagon exceeded this minimum.

General inspection of the derailed bogie and wheels did not identify any pre-existing defect or adverse condition that may have contributed to the derailment.

Similar occurrences

About seven weeks earlier on 11 September 2013, train 3XW4 derailed two wagons at the same location while travelling in the same direction. The ATSB did not investigate the derailment, and information on the circumstances of the event were collected after the 30 October derailment.

The train was operated by Pacific National and consisted of two locomotives hauling 19 wagons loaded with steel products. Investigations conducted by Pacific National and consultants engaged by them concluded that the point of derailment (Figure 11) was between points 602 and 601.

Figure 11: Photograph from the 11 September 2013 derailment, showing marks on the rail gauge face consistent with a left hand wheel dropping inside the common rail

Figure 11: Photograph from the 11 September 2013 derailment, showing marks on the rail gauge face consistent with a left hand wheel dropping inside the common rail

Source: Pacific National

The Pacific National report describes a wheel dropping inside the common rail on the inside of the curve before 601 points and just before a welded joint. There was also conjecture that the wheel on the outside of the curve may have climbed onto the standard-gauge rail. At the Point of Derailment, the measured static track gauge was 1477 mm (42 mm wide) and the track had a negative[8] cant of about 30 mm. Track engineering inspections indicated that spacers normally installed between the fastening shoulders on concrete sleepers, had become dislodged allowing the standard-gauge rail to move outwards, increasing the gauge. No rolling stock condition or loading condition was identified that may have contributed to the derailment.

The ATSB identified from photographic evidence that the point of wheel drop-in on 11 September was about 0.6 m before (to the south of) the point of derailment seven weeks later, on 30 October. In addition, inspection of the bogie that probably derailed first found that the wheels on that bogie were also of the 127-130 mm type.

Post-derailment works

ARTC advised that works undertaken following the 11 September derailment included:

  • Replacement of sleeper pads on concrete sleepers
  • Cross boring and re-spiking of 10 timber sleepers
  • Realignment of track geometry with excavator tamping head.

However, AK Car measurement undertaken on 2 October 2013 confirmed that the wide-gauge defect remained after the post-derailment works.

__________

  1. The train was travelling at about this speed when it derailed.
  2. ARTC Engineering (Track & Civil) Code of Practice, Track Geometry.
  3. ARTC Engineering (Track & Civil) Code of Practice, Rail.
  4. AS 7514.2: 2010 Railway Rolling Stock - Wheels – Part 2: Freight Rolling Stock.
  5. At the time of reporting, the dimensional requirements were specified in Australian Standard AS7517: 2014 Wheelsets. The 1357 mm minimum requirement was unchanged from the previous standard applicable at the time of the derailment.
  6. The rail on the outside of the curve is lower than the inside rail.

Safety analysis

Derailment mechanism

The left-hand wheel of the leading wheelset of wagon RKOX 4072D dropped inside the common rail. There was no identified evidence of flange climb onto the rail head opposite this point.

For the wheel to drop inside the rail, the ‘wheel field edge to flange face’ distance (Figure 9) must be less than track gauge. Post-derailment measurements indicated that for the narrow wheel type, the effective width of tread remaining on the common rail running surface at the point of derailment would have been about 20 mm in no load conditions. This assumes a reduction in effective width by the chamfer or rounding of the rim outer edge.

Additional spreading of the rails under the load of the rolling stock was required for the wheel to derail. The AK Car data points to spreading under load and combined with evidence of working fasteners at this location, the required spread could have been achieved.

Other aspects of the track geometry such as the negative cant and the slope of the standard-gauge rail gauge face are potential second order influences on the derailment.

Wide-gauge at point of derailment

Evidence supporting wide-gauge defect at point of derailment

During 2012 and 2013, the track geometry recording vehicle (AK Car) consistently identified wide-gauge around the 10.96 km mark. On each occasion, the exceedance was closed out on the basis that the flagged wide-gauge related to the transition zone within turnout 602. However, the following evidence supports the contention that the wide-gauge defect recorded by the AK Car around the 10.96 km mark, actually existed at the derailment location between 11.010 and 11.020 km:

  • Post-incident measurement identified wide-gauge of up to 45 mm at the derailment location
  • The magnitude and extent of the wide-gauge measured at site is consistent with the AK Car recording of wide gauge at 10.96 km
  • A separate wide-gauge spike can be found for turnout 602
  • There was no other wide gauge identified by the AK Car in the vicinity of the derailment
  • There is a high level of correlation between the location of the recorded wide-gauge and rail wear that existed at the derailment location
  • Following track repair, the wide-gauge defect was no longer identified by the AK Car.
  • Each point is expanded below.
Post-incident site measurements

Post-incident measurement found that the track gauge at the derailment location was wide. The static gauge was 20 mm wide about 10 m ahead of the point of derailment and about 40 mm wide 4-6 m ahead. The wide-gauge peaked at about 45 mm just prior to the identified point of derailment. Beyond the point of derailment, gauge returned to within specified limits prior to turnout 601.

Magnitude and extent of wide-gauge

The magnitude and extent of the wide-gauge measured around the point of derailment following the incident was consistent with the AK Car record of wide-gauge at or about the 10.96 km mark.

The AK Car measured wide-gauge of 50 mm recorded four weeks prior to the derailment was consistent with the no-load measurement of 45 mm at the derailment site. The +5 mm variation under loaded conditions is considered realistic for measurement by the AK Car that has a relatively low (about 12 t) axle load. Under heavier rolling stock, greater widening would be expected.

The AK Car recorded ‘extent’ of wide-gauge was also comparable with that measured on site at the derailment location. In both the AK Car record (Figure 12) and site measurements (Figure 7), a wide-gauge of over 20 mm extended for around 15 m.

Wide-gauge spike identified for turnout 602

There was conjecture that the wide-gauge defect identified by the AK Car may have been the result of wide-gauge that existed at a transition zone within turnout 602. This transition zone was around three metres in length, and a spike can be identified with the AK Car record (Figure 12) that is consistent with this short length of wide-gauge. On the AK Car chart, this spike is about 50 m before the point of derailment. This distance was verified as being consistent with the in-field measurements.

No other wide-gauge recorded around derailment location

The AK Car did not record wide-gauge around 11.010-11.020 km (Figure 12) even though there was clear physical evidence that wide-gauge existed through this location. This indicated that there was an offset of 50-60 m between the AK Car recorded location and the actual km location.

Figure 12: Extract of AK Car chart from 2 October 2013 measurement showing: wide-gauge magnitude and extent consistent with that at the derailment site a wide-gauge spike consistent with transition zone at turnout 602 no significant wide-gauge recorded between 11-010-11.020 km

Figure 12: Extract of AK Car chart from 2 October 2013 measurement showing: wide-gauge magnitude and extent consistent with that at the derailment site a wide-gauge spike consistent with transition zone at turnout 602 no significant wide-gauge recorded between 11-010-11.020 km

Source: AK Car chart annotated by Chief Investigator, Transport Safety (Vic)

Correlation between recordings of wide-gauge and rail wear

There was good correlation between the location of the wide-gauge and wear of the right hand rail head (Figure 13). Both the location and length of the wide-gauge was similar to that of the rail head wear that existed at and around the point of derailment.

Figure 13: AK Car data from 2013 showing correlation between location of wide-gauge and right hand rail wear. (*Note: For 6 Feb 2013, the AK Car recorded location was about 20-25 m different to other recordings through 2012-2013.)

DateMeasureFrom (km)To (km)Max valueMax at (km)
6-Feb-13*Wide-gauge10.98610.97743 mm10.985
6-Feb-13*Rail wear10.98710.97733%10.987
5-Jun-13Wide-gauge10.96810.95948 mm10.962
5-Jun-13Rail wear10.97110.95739 %10.971
2-Oct-13Wide-gauge10.96310.95250 mm10.960
2-Oct-13Rail wear10.96210.94840 %10.962

Source: AK Car data extracted by Chief Investigator, Transport Safety (Vic)

Absence of wide-gauge defect following track repair

Once the track between 602 and 601 turnouts was renewed, the wide-gauge E fault and severe rail wear were no longer identified by the track geometry recording vehicle through the location. Comparison of charts shows that a wide-gauge peak is no longer present (Figure 14).

Figure 14: Extract of AK Car charts of track gauge on similar vertical and horizontal scales from: 2 October 2013 (top) before repair to track between turnouts 602 and 601, 11 June 2015 (below)

Figure 14: Extract of AK Car charts of track gauge on similar vertical and horizontal scales from: 2 October 2013 (top) before repair to track between turnouts 602 and 601, 11 June 2015 (below)

Source: AK Car chart comparison by Chief Investigator, Transport Safety (Vic)

Wide-gauge assessment against defect criterion

The network code specified a 38 mm wide-gauge limit under loaded conditions, above which an E1 (Emergency) response was required. This criterion was exceeded for both the static (no load) and loaded conditions.

No load condition

Given the measured trend in gauge on the approach to the point of derailment, and the low level of track disturbance, it is probable that the static gauge prior to the derailment was similar to that measured post-derailment. The measured track gauge of 45 mm wide exceeded the 38 mm criteria to initiate the E1 (Emergency) response specified within the network standard.

Loaded condition

The six AK Car track recordings prior to the derailment were examined. In all recordings, wide-gauge was identified by the track geometry recording vehicle for this track section. The wide-gauge exceeded the E1 limit for at least a year prior to the derailment and was trending upward (Figure 15). The track gauge was 50 mm wide when last measured by the track geometry recording vehicle on 2 October 2013, and so exceeded the 38 mm criterion.

Figure 15: Trend in measured gauge shown against E1 and E2 limits

Figure 15: Trend in measured gauge shown against E1 and E2 limits

Source: Chief Investigator, Transport Safety (Vic)

Conclusion

It is concluded that a wide-gauge defect existed at the location of the derailment between turnouts 602 and 601. The magnitude of the defect was slowly increasing and had been at a level requiring an emergency response for more than 12 months.

There were a number of opportunities to identify the presence of the wide gauge between turnouts 602 and 601 prior to the 30 October derailment. Each of the following is discussed in further detail:

  • AK Car track geometry recording and assessment of data
  • Track patrol inspections
  • The previous derailment on 11 September.

AK Car track geometry recording and assessment of data

Defect location offset

The AK Car track geometry measurements taken during 2012 and 2013 identified wide-gauge in the vicinity of turnout 602. This wide gauge actually existed between turnouts 602 and 601 about 58 m to the north of the recorded location. This offset was the result of a ‘long kilometre’ of 1058 m between the 12 and 11 km posts and the methods used by the AK Car system to identify location when the Car was being operated in Manual mode.

When operating in Manual mode, an AK Car operator, who would be located in the vehicle above the geometry measuring equipment, synchronised the location of the AK Car at each kilometre post. Until the operator synchronised at the next post or a subsequent post, the AK Car systems assumed a distance of 1000 m between each post.

Between Brooklyn and Newport, the AK Car always travelled from the 12 km post towards the 11 km. As this wide-gauge defect was just before the 11 km post, and assuming the AK Car was synchronised at the 12 km post, the defect was recorded as being around 1040 m past the 12 km post, or assuming a distance of 1000 m between the 12 km and 11 km, at a location of 11 km minus 40 m, at 10.960 km. This would occur irrespective of whether the AK Car was synchronised at the 11 km post, although if synchronised there, an anomaly indicator in the form of a ‘?’ would appear on an Exception Report for any identified defect.

Of the six AK Car recordings examined, in all but one instance the recording was not manually synchronised at the 11 km post. The Newport area is complex and observation from the AK Car confirmed that sighting of the 11 km post was difficult. In scenarios of possible confusion in sighting the km post, the AK Car operators prefer not to synchronise, as an error in manual synchronisation can introduce significant errors. Therefore, given the difficulties in sighting at this location and a potential focus on the upcoming change to kilometre counting at the 10.484 km point, it is not unexpected that the AK Car was typically not synchronised at the 11 km post. On the one occasion (February 2013) that the AK Car was synchronised at this post, the exception report annotated the location with a ‘?’, flagging a potential anomaly. There is no evidence that this annotation was questioned by track staff.

Interpretation of AK charts and exception reports

In five of the six AK Car exception reports for this location through 2012 and 2013, the wide-gauge was identified as having a ‘length’ of about 10 m. This was considerably longer than the transition zone of about 3 m in turnout 602. This difference provided an opportunity to identify the anomaly in the defect location.

Turnouts generated by the ‘Event database’ and identified on track geometry recordings were also offset from their actual location, potentially adding to the confusion.

Directing track inspectors to the location of a defect

Track inspectors reported that it was not uncommon to ‘search’ several tens of metres to locate a defect, increasing the likelihood of a defect not being correctly identified and assessed.

The technologies that were being used did not support the precise locating of a defect by track inspectors when the AK Car was in Manual mode and GPS coordinates were not available.

Track patrol inspections

This section of track was well known to the local track maintenance personnel. ARTC had been directly maintaining the section since January 2013 and most maintenance staff had also worked with the previous maintenance provider and so were familiar with the track.

While ARTC staff were generally aware of the presence of worn rail at the derailment location, there was an apparent over-reliance on the AK Car Exception Reports to trigger maintenance actions for geometric defects. There were regular patrols of this section of track that provided ample opportunity to identify the wide-gauge defect.

Gauge is defined as the rail-to-rail measurement taken 16 mm below the top surface of the rails and is normally measured by a track gauge. However, at least in some instances, gauge at this location was assessed by using the distance between the feet of the rails to estimate the gauge at the rail heads[9]. While this practice can provide an estimate of track gauge, it ignores the contribution of rail wear to gauge. This method would have estimated gauge as being 20-25 mm wide and so not requiring immediate remedial action.

Any measurements that were taken during patrols would also have been with the track in an unloaded condition. While static gauge already exceeded the network criteria, in addition it did not include the significant widening that occurred during the passage of a train as a result of the deteriorated track condition.

Actions following derailment on 11 September 2013

On 11 September 2013, seven weeks prior to the 30 October derailment, the same freight service derailed at the same location. It is probable that the mode of derailment was similar, with a wheel dropping inside the common rail due to wide-gauge.

Following the derailment on 11 September, both the network manager and the rolling stock operator initiated investigations, although neither investigation had been completed by the time of the second derailment. Nonetheless, there was sufficient information immediately available to the ARTC investigation to identify that wide-gauge was the probable cause of the derailment and that the section of track between turnouts 602 and 601 required remediation to remove the defect. However, the wide-gauge defect was not corrected and remained in track. The AK Car recording for 2 October 2013 confirms the continued presence of the defect.

Short-term post-derailment response includes both the initial investigative activity and the restoration of track. These activities are not mutually exclusive. A derailment is a significant event that should trigger the prompt identification of key causal factors (including track defects), that feeds into and supports appropriate track remediation. In this instance, the ARTC response to the derailment on 11 September 2013 was ineffective and did not prevent another derailment seven weeks later at the same location.

Rail head wear

Rail wear leads to a loss of rail strength and rail head shape. As a result the network specifies limits on rail wear. The 47 kg/m rail near the point of derailment was worn beyond the network limits (Figure 16). Specifically:

  • Head loss was 39 per cent, exceeding the 32 per cent criterion that triggered risk controls
  • Gauge face side wear was 23 mm, exceeding the 15 mm condemning limit.

In addition, the gauge face of the standard-gauge rail was worn to an angle of about 27 degrees, exceeding the network criterion of 26 degrees. While only just exceeding the limit, high gauge-face angles increase the potential for flange climb.

Figure 16: Rail head profile in heavily worn 47 kg/m rail, close to point of derailment

Figure 16: Rail head profile in heavily worn 47 kg/m rail, close to point of derailment

Source: ARTC

Interpretation of rail wear data

AK Car rail wear data was used for long term network planning including rail replacement works. ARTC records suggest that the rail wear flagged by the AK Car was probably not attended to because ARTC staff responsible for the long term monitoring of rail wear believed the wear was a feature of turnout 602, rather than being in plain track on the curve between turnouts 602 and 601. As with track gauge, the rail wear extended for more than 10 m and so was unlikely to be a feature of the turnout.

Locally, track staff were aware that the rail was heavily worn on this curve. However, this, local knowledge does not appear to have reached the ARTC team responsible for managing rail wear.

__________

  1. The track gauge at the rail head can be estimated by measuring foot-to-foot and assuming a standard rail profile.

Findings

The following findings are made with respect to the derailment of freight train 3XW4 at Newport, Victoria on 30 October 2013. These findings should not be read as apportioning blame or liability to any particular organisation or individual.

Safety issues, or system problems, are highlighted in bold to emphasise their importance. A safety issue is an event or condition that increases safety risk and (a) can reasonably be regarded as having the potential to adversely affect the safety of future operations, and (b) is a characteristic of an organisation or a system, rather than a characteristic of a specific individual, or characteristic of an operating environment at a specific point in time.

Contributing factors

  • The track had a wide-gauge defect at the derailment location between turnouts 602 and 601 that exceeded the criterion for an E1 (Emergency) response. This allowed the left hand wheel of the leading wheelset of wagon RKOX 4072D to drop inside the common rail when the already wide-gauge widened further under the dynamic loading of the rolling stock.
  • When the AK Car was operating in Manual mode, the methods used to identify the location of a defect and assist track staff to locate the defect could be ineffective in certain scenarios. At the derailment location, there was a consistent offset of about 58 m between the recorded location of the wide-gauge defect and its actual location due to the presence of a ‘long kilometre’. [Safety issue]
  • Track patrol processes were ineffective at detecting and remedying the wide-gauge defect at the derailment location. Track patrols were overly reliant on the AK Car geometry recording vehicle to trigger maintenance action on this track geometry defect. [Safety issue]
  • The ARTC response to the derailment on 11 September 2013 was ineffective and did not prevent a similar derailment at the same location on 30 October. [Safety issue]
  • Despite several opportunities to identify and rectify the wide-gauge defect that existed between turnouts 602 and 601, remedial action was not taken to address the defect that was at an E1 (emergency) level for over 12 months.

Other factors that increased risk

  • ARTC processes for managing the condition of the rail were ineffective despite repeated recording of rail head wear by the AK Car, and local knowledge of the worn rail. The rail was worn beyond the rail condemning limits specified within the network code of practice. [Safety issue]

Other findings

  • The leading wheelset of the derailed wagon was fitted with 127-130 mm type wheels.

Safety issues and actions

The safety issues identified during this investigation are listed in the Findings and Safety issues and actions sections of this report. The Australian Transport Safety Bureau (ATSB) expects that all safety issues identified by the investigation should be addressed by the relevant organisation(s). In addressing those issues, the ATSB prefers to encourage relevant organisation(s) to proactively initiate safety action, rather than to issue formal safety recommendations or safety advisory notices.

The directly involved parties were provided with a draft report and invited to provide submissions. As part of that process, each organisation was asked to communicate what safety actions, if any, they had carried out or were planning to carry out in relation to each safety issue relevant to their organisation.

The initial public version of these safety issues and actions are repeated separately on the ATSB website to facilitate monitoring by interested parties. Where relevant the safety issues and actions will be updated on the ATSB website as information comes to hand.

Identification of defect location

When the AK Car was operating in Manual mode, the methods used to identify the location of a defect, and assist track staff to locate the defect could be ineffective in certain scenarios. At the derailment location, there was a consistent offset of about 58 m between the recorded location of the wide-gauge defect and its actual location due to the presence of a ‘long kilometre’.

Rail Safety Issue No: RO-2013-026-SI-01

Track patrols

Track patrol processes were ineffective at detecting and remedying the wide gauge defect at the derailment location. Track patrols were overly reliant on the AK Car geometry recording vehicle to trigger maintenance action on this track geometry defect.

Rail Safety Issue No: RO-2013-026-SI-02

Actions following derailment on 11 September 2013

The ARTC response to the derailment on 11 September 2013 was ineffective and did not prevent a similar derailment at the same location on 30 October.

Rail Safety Issue No: RO-2013-026-SI-03

Rail head wear

ARTC processes for managing the condition of the rail were ineffective despite repeated recording of rail head wear by the AK Car, and local knowledge of the worn rail. The rail was worn beyond the rail condemning limits specified within the network code of practice.

 Rail Safety Issue No: RO-2013-026-SI-04

Sources and submissions

Sources of information

The sources of information during the investigation included the:

  • Australian Rail Track Corporation
  • Pacific National.

References

Australian Rail Track Corporation Engineering (Track & Civil) Code of Practice, Track Geometry

Australian Rail Track Corporation Engineering (Track & Civil) Code of Practice, Rail

Australian Standard AS 7514.2: 2010 Railway Rolling Stock – Wheels- Part 3: Freight Rolling Stock

Australian Standard AS 7517: 2014 Wheelsets

Submissions

Under Part 4, Division 2 (Investigation Reports), Section 26 of the Transport Safety Investigation Act 2003 (the Act), the Australian Transport Safety Bureau (ATSB) may provide a draft report, on a confidential basis, to any person whom the ATSB considers appropriate. Section 26 (1) (a) of the Act allows a person receiving a draft report to make submissions to the ATSB about the draft report.

A draft of this report was provided to the Australian Rail Track Corporation, Downer, Pacific National, and the Office of the National Rail Safety Regulator and submissions received from those parties. The submissions were reviewed and where considered appropriate, the text of the report was amended accordingly.

Purpose of safety investigations

The objective of a safety investigation is to enhance transport safety. This is done through:

  • identifying safety issues and facilitating safety action to address those issues
  • providing information about occurrences and their associated safety factors to facilitate learning within the transport industry.

It is not a function of the ATSB to apportion blame or provide a means for determining liability. At the same time, an investigation report must include factual material of sufficient weight to support the analysis and findings. At all times the ATSB endeavours to balance the use of material that could imply adverse comment with the need to properly explain what happened, and why, in a fair and unbiased manner. The ATSB does not investigate for the purpose of taking administrative, regulatory or criminal action.

Terminology

An explanation of terminology used in ATSB investigation reports is available here. This includes terms such as occurrence, contributing factor, other factor that increased risk, and safety issue.

Publishing information 

Released in accordance with section 25 of the Transport Safety Investigation Act 2003

Published by: Australian Transport Safety Bureau

© Commonwealth of Australia 2016

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Creative Commons Attribution 3.0 Australia Licence is a standard form licence agreement that allows you to copy, distribute, transmit and adapt this publication provided that you attribute the work.

The ATSB’s preference is that you attribute this publication (and any material sourced from it) using the following wording: Source: Australian Transport Safety Bureau

Copyright in material obtained from other agencies, private individuals or organisations, belongs to those agencies, individuals or organisations. Where you wish to use their material, you will need to contact them directly.

Occurrence summary

Investigation number RO-2013-026
Occurrence date 30/10/2013
Location Newport
State Victoria
Report release date 13/01/2016
Report status Final
Investigation level Systemic
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Rail
Rail occurrence category Derailment
Occurrence class Incident
Highest injury level None

Train details

Train operator Pacific National
Train number 3XW4
Type of operation Freight
Departure point Port Augusta, South Australia
Destination Port Kembla, New South Wales
Train damage Minor

Safeworking irregularity, at Glenrowan, Victoria, on 29 October 2013

Final report

Report release date: 23/01/2014

What happened

On 29 October 2013, the Australian Rail Track Corporation (ARTC) was undertaking a program of ballast remediation and drainage maintenance on the bidirectional west track between Benalla and Wangaratta, Victoria. This required Absolute Occupation of the west track and Track Force Protection on the east track due to the proximity of the track workers and their machinery. Worksite protection was put in place at 0644, which involved placing flagmen and Audible Track Warning signals (ATWs) either side of the worksite.

The worksite at Glenrowan used two radio channels for communications. One channel was used for safety critical communication between the flagmen and the track force coordinator, the second was used for worksite communication between the track workers, including the track force coordinator. The track workers relied on the track force coordinator for safety critical communication since they had no direct communication with the flagmen.

At approximately 0730, V/Line passenger train 8610, travelling between Albury and Melbourne on the east track, stopped at Wangaratta to pick up passengers. The track force coordinator at Glenrowan was made aware of the train by the flagmen on the west track. The track force coordinator then instructed the flagmen on the east track to remove the ATWs and allow the train to pass the work site unrestricted. This was done without informing the work site supervisor or any of the track workers.

At about 0744, the outer flagman observed train 8610 and contacted the inner flagman to let her know that the train was approaching. The inner flagman attempted to contact the track force coordinator multiple times, but did not get a response. The track force coordinator was in conversation with the work site supervisor and not within earshot of either of his radios. The inner flagman then tried to alert the track force coordinator by whistle without success.

At about the same time, the work site supervisor observed train 8610 approaching and called out ‘Train on’ on the work site radio. The track workers also saw the train and took action to ensure that they and their machines were clear of the east track. The driver of Train 8610 did not notice anything unusual as the train passed through the worksite (without incident) at about 0746.

After the incident, the work site supervisor took control of the site and, following an on-site assessment of the incident, called a halt to the works at Glenrowan. At 0900, the track force coordinator contacted the network controller to advise there had been an incident and that track protection on the east track at Glenrowan was lifted until further notice. The track force coordinator contacted the network controller again at 1030 to report the details of the near-miss incident at Glenrowan between track workers and train 8610.

The track force coordinator was tested for the presence of alcohol or other drugs which proved negative.

Safety action

Whether or not the ATSB identifies safety issues in the course of an investigation, relevant organisations may proactively initiate safety action in order to reduce their safety risk. The ATSB has been advised of the following proactive safety action in response to this occurrence.

Australian Rail Track Corporation

As a result of this occurrence, the Australian Rail Track Corporation has advised the ATSB that they are taking the following safety actions:

  • A post-incident meeting was held with all BRP personnel to discuss the incident and reinforce the necessity to follow procedures when providing track protection.
  • The program manager instructed all site personnel that ATWs were to be left on track to warn of trains approaching worksites.
  • Follow up training and recertification was provided regarding the relevant network safeworking rules.

Occurrence summary

Investigation number RO-2013-025
Occurrence date 29/10/2013
Location Glenrowan
State Victoria
Report release date 23/01/2014
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Rail
Rail occurrence category Safe Working Irregularity/Breach
Occurrence class Incident
Highest injury level None

Train details

Train operator V/Line
Train number 8610
Type of operation Passenger
Departure point Albury, Victoria
Destination Melbourne, Victoria
Train damage Nil

Machinery failure on HC Rubina and subsequent contact with the wharf, at Brisbane, Queensland, on 29 October 2013

Final report

Report release date: 14/11/2014

Safety summary

What happened

On 3 October 2013, immediately before HC Rubina sailed from Beira, Mozambique, the control system for its controllable pitch propeller failed. The ship subsequently made its voyage to Brisbane, Australia, with the propeller’s pitch manually operated from the local control station.

On the afternoon of 29 October 2013, a pilot boarded HC Rubina for its passage in to Brisbane. While the ship was being manoeuvred off its berth, a flexible coupling for the shaft alternator that was providing power to the bow thruster, suddenly failed. The aft end of the engine room rapidly filled with smoke, forcing the engineer controlling the propeller pitch to leave the local station. Consequently, the ship’s propulsion was no longer being controlled and the ship made contact with the wharf, sustaining minor damage.

What the ATSB found

The ATSB found that HC Rubina’s shipboard planned maintenance system provided no guidance for the maintenance of the shaft alternator’s flexible coupling.

The ATSB investigation also identified a number of other safety factors. The ship’s managers did not ensure that the defective propeller pitch control system was reported as required to relevant organisations to allow them to consider the risks arising from the defect. Further, the method used by the ship’s agent, in Brisbane, to collect information for the port’s online booking system did not ensure that such defects were captured.   

The increased risk arising from the ship’s defect and the weather conditions leading up to the incident were factors that should have been considered to determine whether the pre-prepared passage plan remained appropriate.

Although it did not directly contribute to the incident the ATSB investigation did note that at a critical time during the incident, the crew communicated in Russian instead of English, the mandated working language for all ship’s bridges. As a result, the pilot was left out of the communication loop and his ability to make informed decisions was limited.

What’s been done as a result

Maritime Safety Queensland (MSQ), Queensland’s maritime regulator, has updated the training that it provides to the state’s ship agents to raise awareness regarding the gathering of information and reporting of ship defects. Further, MSQ, in conjunction with Brisbane Marine Pilots, has revised the procedure used to exchange information between vessel traffic services (VTS) and the pilot. Specific emphasis was placed on the reporting of defects that could affect the safe navigation of the ship.

HC Rubina’s agent in Brisbane has revised the method used for collecting information, from ship masters, by including a question that specifically asks if the ship has any defects.

Safety message

The incident highlights the importance that needs to be given to the maintenance of critical items of ship equipment and the reporting of their operational condition. Doing so can ensure that pilotage and other high risk operations can be appropriately pre-planned and managed to reduce the likelihood of an incident.

Occurrence summary

Investigation number 305-MO-2013-012
Occurrence date 29/10/2013
Location Brisbane
State Queensland
Report release date 14/11/2014
Report status Final
Investigation level Systemic
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Marine
Marine occurrence category Collision
Occurrence class Incident
Highest injury level None

Ship details

Name Beira, Mozambique
IMO number 9198226
Ship type Pilotage
Flag Antigua and Barbuda
Manager IMM Shipping
Departure point Beira, Mozambique
Destination Brisbane, Queensland

Runway undershoot involving a Cessna 404, VH-HAZ, Darwin Airport, Northern Territory, on 29 October 2013

Final report

Report release date: 20/01/2014

What happened

On 29 October 2013, at about 0645 Central Standard Time, the pilot of a Cessna 404 aircraft, registered VH-HAZ, was preparing for a return flight from Darwin to Garden Point and Snake Bay, Northern Territory. The pilot reviewed the applicable Notice to Airmen (NOTAMs) and noted that the runway 11 threshold at Darwin would be displaced due to works in progress. He reported that, on reading the NOTAM, he paid attention to the usable runway length and included the runway distance calculations in his pre-flight planning.

At about 0745, the aircraft departed from the runway 11 ‘Bravo 2’ intersection and the pilot reported that he did not observe any markings indicating the location of the displaced threshold.

On return to Darwin, at about 1000, the pilot received the automatic terminal information service (ATIS), which advised of the displaced threshold. He received a clearance from air traffic control (ATC) to land on runway 11.

While on approach, at about 200 ft above ground level (AGL), the pilot observed orange cones (works limit markers) and red and white cones (unserviceability markers) on the runway. He adjusted the aircraft’s descent profile, aiming to be over the red and white cones at about 50 ft AGL. He then focused his attention on landing. The aircraft touched down near the ‘Bravo 2’ intersection.

The pilot reported that, after completing his flying duties at about 1830, he was notified by his company that ATC had advised that the aircraft had landed before the displaced threshold.

Aviation Short Investigation Bulletin - Issue 25

Occurrence summary

Investigation number AO-2013-197
Occurrence date 29/10/2013
Location Darwin Airport
State Northern Territory
Report release date 20/01/2014
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Runway - Other
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer Cessna Aircraft Company
Model 404
Registration VH-HAZ
Serial number 404-0046
Sector Piston
Operation type Charter
Departure point Snake Bay, Northern Territory
Destination Darwin, Northern Territory
Damage Nil

Pre-flight planning event involving a Boeing 737, VH-VUC, Darwin Airport, Northern Territory, on 14 October 2013

Final report

Report release date: 17/06/2014

What happened

On 14 October 2013, the crew of a Virgin Australia Airlines Boeing 737 aircraft, registered VH VUC, were preparing for a scheduled passenger service from Darwin, Northern Territory to Melbourne, Victoria.

In preparation for the flight, the first officer (FO) prepared two take-off data cards (TODCs), one for a runway 11 full length departure and another for an intersection departure from taxiway ‘Bravo 2’ (B2). The data for a full length departure was entered into the flight management computer (FMC).

The captain conducted an independent check of the take-off performance data and the data entered into the FMC. The TODCs were then placed on the centre pedestal.

The aircraft was taxied to the B2 intersection holding point where the crew were advised by air traffic control of two inbound aircraft, which would delay a full runway length departure. Consequently, the crew elected to depart from the B2 intersection. The FO re programmed the FMC with the take-off performance data previously transcribed on the TODC for that departure and subsequently cross-checked by the captain.

After take off, the crew noted that the TODC for the full runway length departure was visible on the centre pedestal, on top of the intersection departure TODC. The crew discussed whether the take off from the B2 intersection was conducted based on the take-off performance data for a full runway length departure. While the crew were unable to determine what data was used, in the interests of safety, the event was reported.

The operator conducted an investigation into the incident and identified that the aircraft departed from the runway 11 B2 intersection using the take-off performance data for a full length runway departure.

Errors involving take-off performance data calculations and data entry probably occur frequently, but in most cases, there are sufficient defences in place to detect these errors prior to the aircraft leaving the gate. However, as there is varying take-off performance data calculation methods used by airlines, different aircraft involved, and different aircraft systems used to calculate and enter take-off performance data, there is no single solution to ensure that such errors are always prevented or captured.

Aviation Short Investigations Bulletin - Issue 31

Occurrence summary

Investigation number AO-2013-195
Occurrence date 14/10/2013
Location Darwin Airport
State Northern Territory
Report release date 17/06/2014
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Aircraft separation
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 737
Registration VH-VUC
Serial number 34014
Aircraft operator Virgin Australia
Sector Jet
Operation type Air Transport High Capacity
Departure point Darwin, Northern Territory
Destination Melbourne, Victoria
Damage Nil

Grounding of Bosphorus, in the Brisbane River, Queensland, on 29 October 2013

Final report

Report release date: 22/09/2014

Safety summary

What happened

At about 2000 on 29 October 2013, the general cargo ship Bosphorus grounded at Lytton Rocks Reach in the Brisbane River after the ship’s helmsman unintentionally put the helm the wrong way.

By the time that the Brisbane Marine Pilot on board the ship realised that the helm had gone the wrong way, it was too late to prevent the ship from grounding in the narrow section of the river. There were no reported injuries, damage or pollution as a result of the grounding.

What the ATSB found

The ATSB’s investigation found that the application of incorrect helm was not identified by the ship’s crew and that the ship’s safety management system documentation provided no guidance in relation to the allocation of function based roles and responsibilities to members of the bridge team during pilotage. 

The investigation also found that the navigational watch was handed over at a critical point of the pilotage and the risks associated with this change were not considered. Furthermore, neither the ship’s safety management system nor the Brisbane Marine Pilots’ passage plan detailed any guidance or instructions relating to handing over the watch or helmsman during high risk areas of the pilotage.

What's been done as a result

Brisbane Marine Pilots has amended their safety management system procedures to address all of the contributing factors specific to pilotage issues detailed in this report. Their risk management team has amended the passage plan specifically related to watch hand overs and changing of the helmsman.

Safety message

While functional roles and responsibilities should always be clearly assigned to each bridge team member, the pilot, the master and the officer of the watch should all check the rudder angle indicator before and after each helm order.

Occurrence summary

Investigation number 304-MO-2013-011
Occurrence date 29/10/2013
Location Brisbane River
State Queensland
Report release date 22/09/2014
Report status Final
Investigation level Systemic
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Marine
Marine occurrence category Grounding
Occurrence class Serious Incident
Highest injury level None

Ship details

Name Bosphorus
IMO number 9347645
Ship type Pilotage
Flag Luxembourg
Manager Universal Shipping
Departure point Gladstone, Queensland
Destination Brisbane, Queensland

Wheels up landing involving a Rockwell 114, VH-AYH, Camden Airport, New South Wales, on 27 October 2013

Final report

Report release date: 26/05/2014

What happened

On 27 October 2013, the pilot of a Rockwell 114 aircraft, registered VH-AYH, departed Camden Airport, New South Wales in visual meteorological conditions on a flight to the designated training area located near Camden. The pilot was the only person on board.

About 5 minutes after departure the pilot became concerned about the level of smoke from a bush fire in the area effecting visibility. The pilot elected to return to Camden and to conduct circuits.

Due to the reducing visibility from the smoke the pilot conducted low level circuits and continued to monitor the visibility during the circuits. The first touch-and-go was conducted without incident. The pilot configured the aircraft for a second touch-and-go on runway 06. As the aircraft touched down at about 0745 Eastern Summer Time (ESuT) the pilot reported hearing a scraping sound and noticed that the landing gear was not selected down. The aircraft came to rest about a third of the way down the runway. The pilot was not injured.

The pilot indicated he did not remember hearing the aircraft’s landing gear warning horn at any stage during the landing.

This accident highlights the impact distractions can have on aircraft operations and the need to develop systems for managing distractions.

Aviation Short Investigations Bulletin - Issue 30

Occurrence summary

Investigation number AO-2013-194
Occurrence date 27/10/2013
Location Camden Airport
State New South Wales
Report release date 26/05/2014
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Wheels up landing
Occurrence class Accident
Highest injury level None

Aircraft details

Manufacturer Rockwell International
Model 114
Registration VH-AYH
Serial number 14210
Sector Piston
Operation type Private
Destination Camden, New South Wales
Damage Substantial

Collision with terrain involving Lancair Legacy, VH-ICZ, Shepparton Airport, Victoria, on 25 October 2013

Final report

Report release date: 01/12/2014

Safety summary

What happened

At about 1415 Eastern Daylight Time on 25 October 2013, an amateur-built Lancair Legacy aircraft, registered VH-ICZ, with the pilot and one passenger on-board, took off from Shepparton Airport, Victoria, for a flight to Yarrawonga, Victoria. Witnesses reported that the take-off and initial climb appeared normal, however shortly after, the aircraft’s pitch angle increased, after which it entered a descending right turn. The turn and descent continued until the aircraft collided with terrain alongside the airport boundary, fatally injuring the occupants and destroying the aircraft.

What the ATSB found

The ATSB found that shortly after take-off, and for reasons which could not be determined, the aircraft entered a steep climb, likely entered an aerodynamic stall, and began a descending right turn that continued until the aircraft collided with terrain.

The ATSB’s investigation was limited by the degree of damage to the aircraft and the presence of burnt carbon fibre. However, there was no evidence of any pre-existing mechanical fault with the aircraft and engine that could have contributed to the accident. A number of other possible contributing factors were considered and could not be completely discounted; those included sudden pilot incapacitation, aircraft handling, or the aircraft’s weight and balance being outside the design limits.

The aerodynamic characteristics of the aircraft design were such that it could enter a partial or completely stalled condition with little warning. The aircraft was not required to be (and was not) fitted with an angle-of-attack indicator or stall warning device.

The ATSB’s investigation found a number of instances where the regulatory requirements relating to the maintenance and operation of the aircraft had not been appropriately complied with. While the ATSB found no evidence that those non-conformances had brought about, or directly contributed to the accident, they did individually and collectively increase the risks associated with the aircraft’s operation.

Safety messages

Although amateur-built aircraft operated in the Experimental category are not required to be fitted with a stall warning device, owner-pilots should consider the benefits of such devices as a further defence against the inadvertent approach to, or entry into an aerodynamic stall.

While amateur-built experimental aircraft are not required to comply with the full range of safety regulations that are applicable to commercially-manufactured aircraft, the regulations that do apply are fundamentally important and have been introduced to control and reduce (as much as possible) the risks associated with the operation of this category of aircraft.

The ATSB research report AR-2007-043(2) makes numerous conclusions on the higher accident and fatality rates associated with amateur built aircraft operations. Pilots and passengers need to remain cognisant of the increased risks when flying in this category of aircraft.

Occurrence summary

Investigation number AO-2013-193
Occurrence date 25/10/2013
Location Shepparton Airport
State Victoria
Report release date 01/12/2014
Report status Final
Investigation level Defined
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer Amateur Built Aircraft
Model Lancair Legacy
Registration VH-ICZ
Serial number L2K-305
Sector Piston
Operation type Private
Departure point Shepparton, Victoria
Damage Destroyed

Ground fire involving Robinson R44, VH-TZE, 32 km north of Daly Waters, Northern Territory, on 15 October 2013

Final report

Report release date: 08/04/2014

What happened

On 15 October 2013, the pilot of a Robinson R44 helicopter, registered VH-TZE, was conducting gravity survey work, north of Daly Waters, Northern Territory. On board were the pilot and a geophysical field technician. The survey consisted of landing about every 4 km along a planned grid to collect data. 

At about 1630 Central Standard Time (CST), the pilot conducted a routine landing at a designated grid point. The technician disembarked with his equipment to carry out a reading, about 5 m away from the helicopter. 

A short time later, the pilot saw the technician waving his arms in an attempt to gain his attention. The pilot looked toward the rear of the helicopter and saw a fire underneath, which was spreading into the engine bay. The pilot exited the helicopter and notified the landholders via phone so they could construct fire breaks to contain the ensuing grass fire. The occupants were uninjured; however, the helicopter was destroyed by the fire.                 

The Australian Transport Safety Bureau (ATSB) has been notified of 13 occurrences since 2000 where a helicopter has been destroyed by grass fire, with many reports highlighting the speed with which the grass ignited and the fire spread beyond control.

Robinson R22 and R44 helicopters have exhaust systems that are low to the ground. The Pilot Operating Handbook for both types has a note in Section 10, Safety Tips stating:

‘Do not land in tall dry grass. The exhaust is low to the ground and very hot; a grass fire may be ignited.’

Pre-flight briefings highlighting the dangers of landing on grass, especially in areas of high temperatures and low humidity, can reinforce the importance of carefully choosing a landing site.

Aviation Short Investigations Bulletin - Issue 29

Occurrence summary

Investigation number AO-2013-192
Occurrence date 15/10/2013
Location 32 km north of Daly Waters
State Northern Territory
Report release date 08/04/2014
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Fire
Occurrence class Accident
Highest injury level None

Aircraft details

Manufacturer Robinson Helicopter Co
Model R44
Registration VH-TZE
Serial number 1333
Sector Helicopter
Operation type Aerial Work
Departure point Daly Waters, Northern Territory
Destination Daly Waters, Northern Territory
Damage Destroyed

Wheels-up landing involving Beech 95-B55, VH-TLP, at St. Helens Airport, Tasmania, on 20 October 2013

Final report

Report release date: 20/01/2014

What happened

On 20 October 2013, the pilot of a Beech 95 B55 aircraft, registered VH TLP, was conducting a local private flight from St. Helens aerodrome, Tasmania.

The pilot commenced the take-off on runway 26 and, as the aircraft became airborne at about 50-60 ft above ground level (AGL), the pilot reported hearing a bang and the door opened. The pilot continued the climb to 1,000 ft AGL in preparation to return for landing. The pilot could not recall retracting the landing gear after take-off.

When on the downwind leg of the circuit, the pilot attempted to close the door, but was unable to reach it. On turning base, the pilot selected 10 degrees of flap. On final, he selected full flap and reduced the throttle setting to idle for landing.

As the aircraft touched down, the pilot realised that the landing gear was still retracted. The aircraft slid along the runway and came to rest about 600 m from the runway end.

This accident highlights the impact distractions can have on aircraft operations.

Aviation Short Investigation Bulletin - Issue 25

Occurrence summary

Investigation number AO-2013-191
Occurrence date 20/10/2013
Location St Helens Aerodrome
State Tasmania
Report release date 20/01/2014
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Wheels up landing
Occurrence class Accident
Highest injury level None

Aircraft details

Manufacturer Beech Aircraft Corp
Model 95
Registration VH-TLP
Serial number TC-1537
Sector Piston
Operation type Private
Departure point St Helens, Tasmania
Damage Substantial