Ditching involving a Hughes Helicopters 269C, VH-IHV, Geelong Heliport, Helicopter Landing Site, Victoria, on 26 January 1997

Summary

After conducting 15 joy flights from the Geelong helipad from about 1145, the pilot flew two passengers on an advertising project. One of the passengers, a local radio announcer, was tasked to perform a live radio cross from the helicopter.

On the commencement of the last approach to land to the south-east, the pilot estimated the wind to be 15 kts from the north-west. He advised that when on short final, 200 metres from the helipad, he noticed a sudden wind shift and the helicopter experienced loss of lift. He increased throttle and collective in an attempt to maintain height and reach the helipad. However, rotor RPM decayed and the helicopter settled into the sea 60 metres short of the helipad.

Subsequent viewing of amateur video footage showed the latter part of the landing approach to be very shallow, followed by a classic example of overpitching with the main rotor disc coning and the RPM audio decreasing as the helicopter descended into the sea.

No fault was reported with the airframe or engine which may have contributed to the accident.

Occurrence summary

Investigation number 199700230
Occurrence date 26/01/1997
Location Geelong Heliport, Helicopter Landing Site
State Victoria
Report release date 21/04/1997
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Ditching
Occurrence class Accident
Highest injury level Minor

Aircraft details

Manufacturer Hughes Helicopters
Model 269C
Registration VH-IHV
Sector Helicopter
Departure point Geelong HLS, Vic
Destination Geelong HLS, Vic
Damage Destroyed

Runway incursion involving a Boeing 737-377, VH-CZO, Brisbane Aerodrome, Queensland, on 29 January 1997

Summary

Sequence of Events

The aircraft had commenced its take-off run on runway 19 when the driver of an FAC car on the eastern side of the runway radioed the Surface Movement controller (SMC) with a request to cross the runway at taxiway Mike. The SMC who did not hear the transmission properly, assumed that the car was already on the western side of the active runway and approved what he thought was a clearance to enter the taxiway.

The driver of the car did not realise that the clearance did not contain the words "clearance to cross the runway" and subsequently did not question the SMC. He also did not stop the car at the holding point to check for air traffic. He did not see the approaching jet until the car had entered the runway. He attempted to accelerate the car out of the way. The aircraft became airborne about 200 m short of the car and overflew at about 80 ft.

Analysis

The SMC did not follow standard ATS procedures. He did not ask for a repeat of the transmission from the FAC car driver and did not check the physical location of the vehicle before issuing a clearance. The clearance he issued did not comply with local operating instructions. The controller was moderately busy at the time.

The driver of the car did not follow ground safety instructions. He did not receive a correctly phrased clearance, nor did he stop at the holding point to check for any aircraft landing or taking off.

A collision between the aircraft and the car was avoided by good fortune only. The aircraft became airborne before reaching the taxiway.

Occurrence summary

Investigation number 199700267
Occurrence date 29/01/1997
Location Brisbane Aerodrome
State Queensland
Report release date 20/03/1997
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Runway incursion
Occurrence class Incident

Aircraft details

Manufacturer The Boeing Company
Model 737-377
Registration VH-CZO
Sector Jet
Operation type Air Transport High Capacity
Departure point Brisbane QLD
Destination Townsville QLD
Damage Nil

Loss of separation involving a Cessna 550, VH-KTK and Saab SF-340B, VH-EKX, 35 km south-south-west of Canberra, Australian Capital Territory, on 24 January 1997

Summary

FACTUAL INFORMATION

A Cessna 550 aircraft had departed Wagga on a training flight to Canberra and was maintaining flight level (FL) 170.

A Saab SF340B aircraft had departed Sydney on a regular public transport flight to Albury and was maintaining FL 120 on the route section between Canberra and Albury. Both aircraft were under radar control.

At 1218 ESuT, the crew of the C550 requested descent and were cleared to FL 130 by air traffic control. The pilot read back FL 120 but this incorrect level was not detected by the controller. One minute later the controller informed the crew of the C550 that there would be a delay for further descent due to crossing traffic (the SF340B) on the Canberra to Albury track.

At 1222, the controller noticed that the radar return for the C550 was indicating FL 120 and was 3 NM from the SF340B on crossing tracks. There was a breakdown of separation.

Radar analysis indicated that at the time vertical separation broke down, the C550 had passed through the intended track of the SF340B by approximately 1 NM and that the closest point between the aircraft was 3 NM. The required separation standard was 5 NM horizontally or 1,000 ft vertically.

ANALYSIS

Air traffic control

Because the controller believed he had heard the crew of the C550 read back FL 130 he annotated this on the flight progress strip. This meant that, in his mind, he had provided separation for the conflict he was expecting to occur. He then monitored the aircraft as they passed in the belief that vertical separation would be maintained until he could re-establish radar separation. It was only when he observed on radar that the C550 was maintaining FL 120 that he realised that a breakdown in separation had occurred. At that time, the aircraft had already passed each other, and separation was increasing.

Flight crew of the C550

The crew thought they heard FL 120 given as the descent instruction and when this read back was not questioned, they continued a normal descent to FL 120, believing it to be the assigned level. They did not see the other aircraft and considered that, as air traffic control were providing separation, any instructions to the other aircraft would not have been queried, even if they indicated a climb through the level of the C550.

SIGNIFICANT FACTORS

1. The crew of the C550 read back an incorrect assigned flight level.

2. The air traffic controller did not detect the incorrect read back.

Occurrence summary

Investigation number 199700213
Occurrence date 24/01/1997
Location 35 km south-south-west of Canberra
State Australian Capital Territory
Report release date 16/05/1997
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of separation
Occurrence class Incident

Aircraft details

Manufacturer Cessna Aircraft Company
Model 550
Registration VH-KTK
Sector Jet
Operation type Flying Training
Departure point Wagga, NSW
Destination Canberra, ACT
Damage Nil

Aircraft details

Manufacturer Saab Aircraft Co.
Model SF-340B
Registration VH-EKX
Sector Turboprop
Operation type Air Transport Low Capacity
Departure point Sydney, NSW
Destination Albury, NSW
Damage Nil

Loss of separation involving a Cessna 441, VH-YFD and Cessna 441, VH-FMQ, Mount Magnet, Western Australia, on 22 January 1997

Summary

A Cessna Conquest aircraft (VH-YFD) was enroute Perth to Meekatharra via the Mount Magnet VOR at FL250. Another Conquest (VH-FMQ) was flying in the opposite direction, Meekatharra to Perth via the Mount Magnet VOR at FL240. Both aircraft had filed IFR flight plans, were inside Perth controlled airspace and their Mount Magnet position estimates were within 2 minutes of each other. YFD had advised a DME position for descent to Meekatharra and the Perth Centre controller subsequently calculated that the traffic would be passing and may require separation.

When YFD reached Mount Magnet, the pilot transmitted the position to Perth FIS and reported that he was planning to commence descent 2 minutes later. Perth FIS acknowledged the transmission and passed known traffic. Soon after, Perth Centre, unaware that YFD had changed to FIS frequency, unsuccessfully attempted to establish radio contact with YFD to arrange separation with FMQ. YFD had descended through FMQ's level by the time YFD had returned to the correct frequency.

The Perth Centre controller reviewed the aircraft positions and assessed that a breakdown of separation had probably occurred. Day VMC existed at the time of the incident.

The pilot of YFD reported that whilst he was within regulated duty hours, the day's flying program had changed a number of times with diversions and periods of waiting at various airfields in the heat of the day. He also reported that air traffic and company frequencies were very busy at the time of his transit to Mount Magnet.

FIS staff reported that Perth Centre regularly instructed aircraft to call FIS on descent to Meekatharra for traffic. It was also common for aircraft to call on the FIS frequency without prior notice from Perth Centre due to time constraints and workload.

The planning and attention required to cope with flight diversions and associated effects of waiting in the heat, probably fatigued the pilot and reduced his level of attention. His attention may have also been diverted by the radio traffic during the transit to Mount Magnet. A combination of fatigue, distraction and the regular practice of contacting FIS for descent may have influenced the pilot to contact FIS without direction from Perth Centre.

Due to the regular occurrence of aircraft appearing on frequency without prior notification, the FIS operator did not realise that the aircraft was descending without a clearance.

Perth FIS have reported that they and ATC are reviewing coordination procedures.

Occurrence summary

Investigation number 199700200
Occurrence date 22/01/1997
Location Mount Magnet
State Western Australia
Report release date 11/03/1997
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of separation
Occurrence class Incident

Aircraft details

Manufacturer Cessna Aircraft Company
Model 441
Registration VH-FMQ
Sector Turboprop
Operation type Charter
Departure point Meekatharra WA
Destination Perth WA
Damage Nil

Aircraft details

Manufacturer Cessna Aircraft Company
Model 441
Registration VH-YFD
Sector Turboprop
Operation type Medical Transport
Departure point Perth WA
Destination Meekatharra WA
Damage Nil

Wheels up landing involving a Piper PA-34-200T, VH-CGS, Murray Bridge (ALA), South Australia, on 18 January 1997

Summary

The pilot stated that he had experienced a landing gear retraction problem the previous week, which was checked by a LAME, but no faults found. On the day of the occurrence, he decided to fly a circuit to verify the landing gear operation.

After take-off the landing gear retracted normally. The pilot continued with the circuit, maintaining separation with an ultralight aircraft also operating in the circuit area.

On the downwind leg the pilot reported the aircraft suffered a radio problem which he attempted to rectify while still maintaining a lookout for the ultralight aircraft. This allowed his attention to be diverted from operating the aircraft and failure to carry out the pre-landing checks, including landing gear extension, resulting in a wheels up landing.

Occurrence summary

Investigation number 199700196
Occurrence date 18/01/1997
Location Murray Bridge (ALA)
State South Australia
Report release date 31/01/1997
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Wheels up landing
Occurrence class Accident

Aircraft details

Manufacturer Piper Aircraft Corp
Model PA-34-200T
Registration VH-CGS
Sector Piston
Operation type Private
Departure point Murray Bridge SA
Destination Murray Bridge SA
Damage Substantial

Ditching involving a Piper PA-28R-180, VH-BOP, 2 km north-west of Wynyard Aerodrome, Tasmania, on 27 January 1997

Summary

During initial climb after take-off from Wynyard the engine suffered a power loss. The pilot observed the manifold pressure decreasing so he selected alternate air, checked the mixture control was set to rich and checked the fuel pump was switched on. He changed the fuel selection from the left tank to the right tank, but the engine did not respond. By this time the aircraft was low over the water, so the pilot transmitted a PAN call advising of the emergency and his intention to try to land on a beach. When the aircraft had descended to about three metres above the water and its speed had decayed to 60 knots, the pilot broadcast a MAYDAY call. Shortly afterwards the aircraft was stalled into the water at the mouth of the Inglis River. The impact forces broached the fuselage which rapidly filled with water. The pilot and his two passengers evacuated the aircraft before it sank and were rescued by the crew of a nearby fishing boat.

The investigation into the cause of the engine power loss was hindered because the aircraft was badly damaged during the accident and the subsequent recovery exercise. It was established that sufficient fuel was on board for the proposed flight and fuel was available to the fuel distributor, but the contents of the fuel filter assembly could not be determined.

The engine was inspected and disassembled, and relevant components were tested. It was found that the air duct hose fitted between the air filter and the fuel control unit was collapsed due to disbonding of the internal supporting wire. It could not be determined if this had occurred prior to the ditching and was the cause of the power loss or had occurred due to the forces/pressure of the water in the engine bay during the ditching.  No other anomalies were found that could have caused the power loss.

The air duct hose was one that is commonly called a 'SCAT' hose and was made up of a single layer of neoprene impregnated fabric material supported internally by a spring steel helix wire bonded to the fabric.  This SCAT hose is not approved by the manufacturer for this installation. The correct hose carries the manufacturer's part number and is constructed of a 2-ply silicone resin impregnated with woven fibreglass which is bonded and cured along with an inner liner and tabbed ends to facilitate retention. It is also wire reinforced with galvanised hard temper spring steel.

The manufacturer of the SCAT hose has recently changed the specification for these hoses to say that they are 'not recommended for negative pressure applications'. Many aircraft have SCAT or similar hoses fitted to negative pressure engine intake systems, as was the case with this aircraft.

Significant factors

  1. It is suspected that the SCAT hose collapsed reducing the inlet air supply to a level that precluded the engine from delivering full power.
  2. The SCAT hose was not the hose that was designated by the manufacturer to be installed in the air inlet system.
  3. The pilot was forced to ditch the aircraft into water.

Safety action

  1. Information on engine intake hose installations is available in an article 'SCAT/SCEET hoses linked to engine failure' published in the CASA Flight Safety Australia Summer 1997 issue.
  2. CASA advise that a program is being developed to examine the ramifications of the widespread use of SCAT hoses in engine negative pressure air inlet systems.

Occurrence summary

Investigation number 199700219
Occurrence date 27/01/1997
Location 2 km north-west of Wynyard Aerodrome
State Tasmania
Report release date 20/03/1997
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Ditching
Occurrence class Accident
Highest injury level Minor

Aircraft details

Manufacturer Piper Aircraft Corp
Model PA-28R-180
Registration VH-BOP
Sector Piston
Operation type Private
Departure point Wynyard Tas
Destination Moorabbin Vic
Damage Substantial

Flight control systems involving a Cessna 404, VH-UOP, Renmark Aerodrome, South Australia, on 16 January 1997

Summary

Shortly after the Cessna Titan had departed from Renmark the pilot advised he had problems with the elevator trim control and would be returning to land. Although the pilot said that the controls felt heavy, he was able to carry out a satisfactory landing.

An initial inspection found the right elevator trim tab was not responding to trim wheel movement.

Detailed maintenance inspection disclosed that the right elevator trim actuator drive sprocket was sheared. The sprocket shaft support bearing had worn such that the bearing was severely elongated. It was determined that if the drive cables were properly tensioned this wear would not be noticed during a visual inspection.

The operator conducted a fleet check of the actuators which are used in the aileron, rudder and elevator control systems of the Titan as well as other Cessna aircraft. The fleet check disclosed one other severely worn actuator.

The company maintenance system manual (MSM) has a requirement for a visual inspection to be carried out every 100 hours. The MSM did not specify an overhaul period. However it was found that the aircraft manufacturer has a requirement for these actuators to be overhauled every 1,000 hours. The operator had never overhauled these actuators because the MSM did not reflect the manufacturer's requirement.

It is not known why the manufacturer's requirement had not been transcribed into the MSM. Approval of the content of the MSM is twofold. Firstly, the operator has the manual compiled and internally assessed and approved. Secondly, the manual is submitted to the Airworthiness Branch of the Civil Aviation Safety Authority for formal approval by the Authority. Both assessment sequences failed to detect the omission.

The operator and the Authority have agreed on program to phase introduction of the overhaul period into the fleet. They have also conducted an audit of the operator's MSM to ensure that the manual accurately reflects the manufacturer's requirements.

The Authority advised that an assessment of other operators of Cessna twin engined aircraft fitted with these actuators have found some who were not aware of and not complying with the manufacturer's overhaul requirement.

Occurrence summary

Investigation number 199700172
Occurrence date 16/01/1997
Location Renmark Aerodrome
State South Australia
Report release date 20/03/1997
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Flight control systems
Occurrence class Incident

Aircraft details

Manufacturer Cessna Aircraft Company
Model 404
Registration VH-UOP
Sector Piston
Operation type Air Transport Low Capacity
Departure point Renmark SA
Destination Adelaide SA
Damage Nil

Forced/precautionary landing involving an Amateur Built CJ-1, VH-CKM, 18 km north of Albany Aerodrome, Western Australia, on 19 January 1997

Summary

The pilot reported that while flying at 4,000 ft, engine operation began to deteriorate. Initially this was manifested by intermittent coughing/missing but over the next few minutes RPM and power output decreased to the point where altitude could no longer be maintained. Engine instrument indications were all normal and throttle movement or carburettor heat application did not rectify the problem.

The engine finally lost all power, and the pilot was committed to a forced landing. The aircraft finally came to rest in a rough rock-strewn paddock, with substantial damage to the right main landing gear support structure.

A subsequent inspection of the engine revealed no internal faults that could have contributed to the power loss. However, the engineer who conducted the engine strip had been associated with the aircraft for a number of years. He said that the engine has no oil cooler and tends to overheat especially on hot days or with too lean a mixture. The carburettor/associated fuel lines are located such that when the engine does overheat, the system is highly susceptible to fuel vaporisation. In the absence of any other obvious reason for the failure, it was his opinion that the power loss was due to fuel vaporisation.

Occurrence summary

Investigation number 199700157
Occurrence date 19/01/1997
Location 18 km north of Albany Aerodrome
State Western Australia
Report release date 04/04/1997
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Forced/precautionary landing
Occurrence class Accident

Aircraft details

Manufacturer Amateur Built Aircraft
Model CJ-1
Registration VH-CKM
Sector Piston
Operation type Private
Departure point Albany WA
Destination Manjimup WA
Damage Substantial

Runway excursion involving a Cessna U206G, VH-UPK, Bencubbin (ALA), Western Australia, on 20 January 1997

Summary

The crew were having problems with the survey equipment, so they decided to land at Bencubbin to investigate. The wind was from the west at 20 kts with gusts to 35 kts. The landing strip at Bencubbin is aligned 160/340 degrees. It slopes up to the north, is 970 m long with a gravel surface and power lines on both approaches. Field elevation is 1000 ft.

After conducting an airborne inspection of the strip, the pilot decided to land into the north. Because of the crosswind he decided to use 10 degrees of flap for the landing. The pilot reported that the first 100 m of strip was overflown due to its (unsuitable) surface condition. As the aircraft touched down, at approximately 80 kts, it was hit by a wind gust from behind, which resulted in a heavy touchdown and subsequent bounce.

The pilot immediately initiated a go-around but with the loss of airspeed associated with the initial bounce and an increasing tailwind component, the aircraft continued to run along the upsloping gravel surface. The go-around attempt was then abandoned in consideration of the powerlines off the end of the strip. The pilot was unable to stop the aircraft overrunning the end of the strip where it finally came to rest in adjoining scrub, substantially damaged.

Occurrence summary

Investigation number 199700155
Occurrence date 20/01/1997
Location Bencubbin (ALA)
State Western Australia
Report release date 03/04/1997
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Runway excursion
Occurrence class Accident

Aircraft details

Manufacturer Cessna Aircraft Company
Model U206G
Registration VH-UPK
Sector Piston
Operation type Aerial Work
Departure point Jandakot WA-
Destination Merredin WA
Damage Substantial

Collision with terrain involving a Kawasaki Heavy Industries 47G3B-KH4, VH-KIO, 19 km west of Katherine River (ALA), Northern Territory, on 14 January 1997

Summary

The pilot was conducting a survey flight for the Park and Wildlife Commission during which time his passengers would inspect fire plots.

He located an area near to one fire plot which he considered suitable for a landing. It was a small oval shaped clearing in a valley 420ft above mean sea level, approximately 30ft x 50ft in size, surrounded by trees 30 to 50ft in height, with smaller trees scattered in the clearing. The pilot reported that he was not conscious of any wind and made a steep approach to the south east over the lower trees.

Before landing he hovered the helicopter to check the clearance of his tail rotor with the small trees and then commenced to set it down in the long grass. He noticed that the area had a substantial sideways slope, so he brought the helicopter back into the hover to find a more suitable landing area in the clearing.

Being unable to find a level area he decided to take-off and look for another clearing. After completing the pre-take-off checks in the hover, and ascertaining the available engine power, he made a vertical ascent, facing into the south east, and climbed to approximately 40ft above ground level, being about 10ft above the treetops in this direction.

As he initiated forward flight the helicopter began to sink and loose main rotor RPM, which he was unable to regain in the time available by lowering the collective control to reduce the main rotor blade pitch angle. He turned the helicopter through 90 degrees to the right, which would have reduced the tail rotor blade pitch angle, but it kept on descending without any rotor RPM increase. He then turned left and tried to find enough room through the trees to afford a recovery, but the main rotor struck a tree about 20ft above ground level and the helicopter rolled to the right before impacting the ground. The pilot and his two passengers evacuated with minor injuries.

The helicopter was 73kg below its maximum take-off weight at departure, and within its longitudinal and lateral balance limits. The temperature was about 28 degrees Celsius and a very high humidity, with the density altitude approximately 2,000ft. In these conditions the helicopter’s performance would have been reduced, but it still had sufficient engine power at take-off to effect a vertical climb, which would have reached its limit when the helicopter was hovering out of ground effect at the top of the climb.

As he changed from the hover to forward flight, the pilot probably increased collective pitch slightly to overcome a loss of height as the cyclic control was moved forward.  This would have started the rotor RPM decay as no more engine power was available to maintain it. There was insufficient height above the treetops for the helicopter to settle and allow time for the rotor RPM to recover when the collective control was reduced, or to obtain airspeed by diving to provide translational lift.

The pilot reported a nil wind condition, but thought he may have experienced a slight tailwind during the climb. In either condition, with the engine power available, he would have had difficulty hovering out of ground effect, then initiating forward flight without some form of translational lift being available, such as a headwind or by diving.

Occurrence summary

Investigation number 199700104
Occurrence date 14/01/1997
Location 19 km west of Katherine River (ALA)
State Northern Territory
Report release date 20/01/1997
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Collision with terrain
Occurrence class Accident

Aircraft details

Manufacturer Kawasaki Heavy Industries
Model 47G3B-KH4
Registration VH-KIO
Sector Helicopter
Operation type Aerial Work
Departure point Katherine River Gorge NT
Destination Katherine River Gorge NT
Damage Substantial