Aircraft seperation, Boeing 737-476, VH-TJT and Cessna C500, 324 km north-north-east of Melbourne, on 8 July 2002

Safety Action

Australian Transport Safety Bureau (ATSB) Safety Action

As a result of the investigation, the Australian Transport Safety Bureau issues the following recommendations:

Recommendation R20030056

The Australian Transport Safety Bureau recommends that Airservices Australia conduct a review to determine why flight crews were able to submit flight plans and operate on non-standard routes in contravention of the AIP, which required crews to plan on routes provided to the air traffic control system by the publication of air route specifications.

Recommendation R20030057

The Australian Transport Safety Bureau recommends that Airservices Australia conduct a review to establish the extent of the use of non-standard levels in situations initiated by pilots and in situations initiated by controllers.

Recommendation R20030058

The Australian Transport Safety Bureau recommends that the Civil Aviation Safety Authority review the Table of Cruising Levels in AIP and its continuing relevance.

ADDITIONAL INFORMATION IN SUPPORT OF THE ATSB'S RECOMMENDATIONS

The following extracts are taken from Bureau investigations completed since 1997. They are provided as an indication of where the use of a non-standard level was a factor in selected occurrences and do not attempt to provide all the factors involved in those investigations. Full reports of these occurrences are available from the ATSB on request.

BO/199702768

The westbound A320, VH-HYA, was maintaining a non-standard flight level (FL370) which resulted in an eastbound A320, VH-HYR, being given a non-standard level (FL350) for the initial level clearance. This consequential action had the effect of placing VH-HYR in direct conflict with the 737. Had standard levels been applied on the two-way route system that was under procedural control, a safety net would have been put in place. This net would have become prominent had the Perth controller not observed the radar paint of the 737.

BO/199802755

The approval for the B767 to operate at a non-standard level for the track flown cancelled the defence normally provided to the air traffic system by the use of standard levels.

BO/200002060

The controller stated that although he had acknowledged that CZA was at FL370, he was not fully aware that the aircraft was at a non-standard level. He was concentrating on the voice switching and communication system and the potential problems for sequencing aircraft that were soon to enter his airspace.

The controller stated that had allowed his "scan" to be diverted and, when the short-term conflict alert activated, he knew immediately what the problem was and acted to rectify the infringement of separation standards. He was unable to explain either his poor task prioritisation or his memory lapse.

BO/200103344

The crew of the 737 was recleared from a standard level to a non-standard level and, in order to provide track shortening, from a track that would have provided separation with the B767, to one that conflicted with the B767. The allocation of a non-standard flight level on a one-way route does not guarantee separation from opposite traffic on other, crossing, one-way routes. However, the planned routes of these two aircraft did not cross and were laterally separated. The conflict would have been avoided had the 737 continued on its planned route or had it maintained a standard level.

BO/200104881

Separation assurance with the northbound Dash 8 was lost when the crew of the southbound Dash 8 was assigned a non-standard flight level. The conflict would have been avoided had a standard level been assigned.

Significant Factors

  1. The approval for the Citation pilot to operate on a non-standard route cancelled a defence provided to the air traffic control system by the publication and utilisation of air route specifications.
  2. The approval for the Citation pilot to operate at a non-standard level for the track flown cancelled a defence provided to the air traffic control system by the use of standard levels.



 

Analysis

The earlier confusion and discussions with the team leader may have distracted the controller from the primary responsibility of airspace management. Submission of the flight plan and its acceptance by air traffic control may have indicated to the pilot that the flight plan was approved by air traffic control. Similarly, the regular acceptance by air traffic control of a flight planned non-standard level may indicate to flight crews that they are able to use these levels even though they do not comply with the Tables of Cruising Levels in the AIP.

The use of separation assurance techniques by adhering to standard routes and levels, or by establishing either a vertical or lateral separation standard would have reduced the likelihood of the occurrence. A number of similar occurrences have been investigated by the ATSB since 1997, brief details of which are included at the end of this report.

Report

A Boeing 737-476 (737) was en route from Melbourne to Coolangatta tracking northeast at flight level (FL) 310. A Cessna Aircraft Company C500 (Citation) was tracking southwest from Coolangatta to Essendon at the same level. The aircraft were on reciprocal tracks and the air traffic controller did not provide any assurance of separation between the two aircraft. The rate of closure of the aircraft was later calculated to be in excess of 800 kts. When the distance between the two aircraft was approximately 22 NM, the controller instructed the crews of both aircraft to alter heading and flight level. The controller's intervention ensured that a separation standard was established and maintained. The radar system's short-term conflict alert (STCA) activated. While the horizontal radar separation standard of 5 NM was never infringed, vertical separation, which assured separation for aircraft on reciprocal tracks, was not established until 25 seconds prior to the aircraft passing.

The 737 was being operated as a regular public transport flight and was flight planned at FL350. That aircraft departed Melbourne at 09:37 Eastern Standard Time and tracked via air route H66. That air route passed through the Benalla sector controller's area of responsibility. The Benalla sector controller was located in the Melbourne Air Traffic Control Centre. The crew of the 737 had requested FL290 on first contact with the Benalla sector controller, which was approved. At 09:52:51, the crew requested climb to FL310. The controller assigned FL310 at 09:55:59 and the recorded radar data indicated the aircraft reached that level at 09:57:43.

The Citation was operating a private flight at FL310 and departed Coolangatta at 08:16. Flight level 310 was a non-standard level for the track flown. Cruising levels were published in the Manual of Air Traffic Services (MATS) and the Aeronautical Information Publication (AIP). MATS also stated that aircraft operating at other than a level conforming to the table of cruising levels for the particular direction of flight or notifying intention to cruise at such a level, shall be advised accordingly and the pilot's intention sought. Non-standard levels were regularly used by air traffic control for maximum utilisation of available airspace.

The Citation pilot had flight planned to track via Parkes and TAREX, which was a non-standard route. The AIP stated that prior air traffic control approval was required for RNAV [area navigation] tracking on routes other than those published in AIP. An aircraft tracking from Coolangatta to Essendon would normally have tracked via air route Q94 and would have remained clear of the Benalla sector airspace. The pilot of the Citation had not received prior air traffic control approval to plan and conduct the flight via a non-standard route.

At 09:41:22, the crew of the 737 established radio contact with the Benalla sector controller. The controller was managing the combined airspace sectors of Eildon Weir and Benalla. The 737 crew was on climb FL200 and was recleared to the requested level of FL290. The controller was expecting the crew of the 737 on frequency and had earlier anticipated that the aircraft may be a problem at the planned flight level. However, at FL290 it would be separated from other aircraft.

Due to confusion caused by an anomaly with another aircraft, the Benalla controller was required to complete a significant period of coordination with another sector controller. The Benalla controller was discussing that problem at the console with the team leader when the crew of the 737 again made radio contact at 09:52:51. They reported maintaining FL290 and requested climb to FL310. The controller acknowledged the request and annotated the flight track with that request. The controller continued his discussion with the team leader and did not immediately coordinate the higher level request with the adjacent Parkes Sector.

At 09:53:37, the controller designated and accepted jurisdiction on the radar display of the Citation's flight track. That was before the pilot of the Citation established radio contact at 09:54:18 and reported maintaining FL310. The controller acknowledged that transmission and then transferred jurisdiction of two other aircraft to the Parkes sector controller.

At 09:55:56, about three minutes after receiving the 737 crew's change of level request, the controller coordinated the 737 with a request for FL310 with the Parkes sector controller. The Parkes sector controller concurred with the higher level and the Benalla controller cleared the 737 crew to climb. The controller did not recognise the potential conflict between the 737 and the Citation and continued his discussion with the team leader.

At 09:59:55, the controller activated the "individual quick look" function for the flight plan tracks of both aircraft. Almost simultaneously, the controller commenced action to ensure a separation standard was maintained between the two aircraft. The controller instructed the crew of the 737 to expedite descent to FL290 and instructed the pilot of the Citation to turn right 30 degrees. At 10:00:15, he further instructed the crew of the 737 to turn right 20 degrees. He also broadcast essential traffic information to the 737 crew about the position of the Citation. During that transmission, the short term conflict alert on the controller's radar display activated at 10:00:28 highlighting the close proximity of both aircraft. The traffic alerting and collision avoidance system (TCAS) of the 737 also activated, providing a traffic advisory warning to its crew. At 10:00:34, the controller told the pilot of the Citation to climb to FL320. At 10:00:57, a 2,000 ft vertical separation standard was established between the two aircraft when they were approximately 9 NM apart.

The controller had held a full performance rating within the group for a period just less than four years. He was completing the third day of a 5-day roster cycle. Although the controller was working a combined sector, the workload was considered light to moderate.

Occurrence summary

Investigation number 200203094
Occurrence date 08/07/2002
Location 324 km NNE Melbourne
State Victoria
Report release date 04/08/2003
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 737
Registration VH-TJT
Serial number 24445
Sector Jet
Operation type Air Transport High Capacity
Departure point Melbourne, VIC
Destination Coolangatta, QLD
Damage Nil

Aircraft details

Manufacturer Cessna Aircraft Company
Model 500
Registration VH-HKX
Serial number 5000050
Sector Jet
Operation type Private
Departure point Coolangatta, QLD
Destination Essendon, VIC
Damage Nil

Saab SF-340B, VH-OLM

Summary

On the evening of 28 June 2002, a Saab 340B, VH-OLM, was being operated on a regular public transport service, from Sydney to Bathurst, NSW. The pilot in command (PIC), the flying pilot, had commenced a descent from 12,000 ft for a Katoomba-Bathurst Global Positioning System (GPS) arrival and subsequent landing on runway 17 at Bathurst. The PIC reported that as the aircraft descended to the minimum descent altitude (MDA), visibility alternated between visual and instrument flight conditions. During the descent, the PIC had retarded the power to about 17 per cent and slowed the aircraft to about 135 kts in preparation for a Category B circling approach.

The copilot, non-flying pilot, reported that during the descent the engine anti-ice was on, but not the propeller de-ice, nor had the airframe boot de-ice system been activated. The PIC reported that during descent, they entered cloud a number of times and noted ice accretion on the windshield wiper. The flight crew reported that they did not observe any wing ice during the descent.

At the MDA (3,810 ft), the aircraft's Flight Guidance and Autopilot System (autopilot) captured the altitude and, as the airspeed was decreasing due to the reduced power setting, commanded the trim system to progressively raise the nose of the aircraft to maintain the MDA. The PIC commanded the autopilot to roll the aircraft to the right to begin tracking downwind for runway 17. At about this time, the copilot observed that the airspeed was decreasing and called 'speed'. As the PIC applied power to compensate for the decreasing airspeed, the aircraft rolled to the left and pitched down without warning. During the recovery from the steep pitch and bank angles, the aircraft rolled to the right and descended to 112 ft AGL. The PIC regained control of the aircraft and climbed it to the missed approach altitude and carried out an uneventful landing.

The aircraft's aerodynamic stall warning systems of stick shaker, audible alarm, visual warnings and stick pusher, did not activate during the initial roll to the left. However, theautopilot disconnected during the subsequent roll to the right, due to activation of the stall warning.

The investigation determined that following capture of the MDA by the autopilot, the aircraft speed continued to decrease due to the reduced power setting. As a consequence,the aircraft stalled. However, this occurred prior to the stall warning system operating due to the likely presence of airframe ice that had accumulated during the descent.

The investigation found that it is possible for the aircraft to stall prior to the activation of the stall warning system if the aircraft has accumulated ice on the wings.

The investigation, classed as a serious incident, identified a number of other occurrences involving Saab 340 aircraft stalling where little to no stall warning had been provided to flight crew while operating in icing conditions. This included a Saab operated by an Australian operator, which resulted in a number of ATSB recommendations being issued in that investigation, not all of which were accepted and acted upon. Some of those recommendations have been re-issued.

Related Documents: |Media Release|

Occurrence summary

Investigation number 200203074
Occurrence date 28/06/2002
Location 7 km ESE Bathurst, (NDB)
State New South Wales
Report release date 28/01/2004
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of control
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer Saab Aircraft Co.
Model 340
Registration VH-OLM
Serial number 340B-205
Sector Turboprop
Operation type Air Transport Low Capacity
Departure point Sydney, NSW
Destination Bathurst, NSW
Damage Nil

Loss of separation between a Piper 601B, VH-IGN and a Pacific CT4B, VH-YCS, 13 km south-east of Tamworth, (VOR), on 24 June 2002

Summary

The pilot of a Piper Aircraft Corporation Aerostar (Aerostar) had been issued with a clearance by the Tamworth aerodrome controller (ADC) to 'track east of the New England Highway until intercepting final runway 30R' at Tamworth and, subsequently, to 'report established east of the highway'. The voice recording of the occurrence confirmed that the clearance issued by the ADC to the pilot of the Aerostar clearly stated the route to be flown by that pilot. The pilot correctly read back the clearance and reported established east of the highway but did not remain east of the highway. The readback of the clearance, and confirmation from the pilot that the Aerostar was east of the New England Highway, enabled the ADC to clear the pilot of the Aerostar to descend below 4,000ft.

Tamworth Air Traffic Control (ATC) provided a non-radar, or procedural control, service to aircraft operating within the Tamworth control area and control zone. Controllers used non-radar information to establish and maintain procedural separation standards. The ADC intended to establish a lateral separation standard (between the Aerostar and a Pacific Aerospace CT4B (CT4) that was departing the Tamworth southern circuit). The standard used a '1 NM buffer to the track or position of an aircraft determined relative to a prominent topographical feature' in accordance with the Manual of Air Traffic Services. In this case the prominent topographical feature was the New England Highway that runs approximately south from Tamworth township and which crossed underneath the inbound track of the Aerostar approximately 12 NM southeast of the airport.

The vertical separation standard applicable between the CT4 and the Aerostar was 500 ft. However, the ADC applied a vertical distance of 1,000 ft between the Aerostar and the CT4 until the pilot of the Aerostar reported established east of the New England Highway. The ADC was then able to clear the pilot of the Aerostar for further descent because the ADC believed, based on the information provided by the pilot of the Aerostar, that a procedural lateral separation standard had been established between the Aerostar and the CT4, and between the Aerostar and other traffic operating in the southern circuit. However, the lateral separation standard was infringed when the Aerostar crossed to the west of the New England Highway, and the vertical separation standard was infringed when the Aerostar left 4,000 ft on descent, because no other separation standard had been established.

The pilot of the Aerostar was operating under the instrument flight rules (IFR) and later reported that he would have preferred to track with reference to his instruments, via IFR tracking points. The applicable Civil Aviation Regulation stated that the pilot shall 'ensure that maps and charts applicable to the route to be flown are carried and are readily accessible to the crew'. The pilot of the Aerostar carried a current world aeronautical chart that covered the Tamworth area but reported that he did not have time to refer to that chart after the clearance to track via the New England Highway had been issued. He was not carrying a visual terminal chart for Tamworth. He also reported that his workload at the time of the occurrence was high due to the combined effects of the sun in his eyes, the visual tracking instructions issued by the ADC and because he was unfamiliar with the airport.

The pilot of the Aerostar had a responsibility to advise the ADC that he was either uncertain about the clearance he had been issued, or that he was unable to proceed in accordance with the clearance issued. The ADC could then have issued an alternative clearance. Such timely notification is particularly important in a procedural environment where controllers rely on the integrity of the information provided by pilots to ensure the safe, orderly and expeditious flow of air traffic.

Occurrence summary

Investigation number 200202896
Occurrence date 24/06/2002
Location 13 km SE Tamworth, (VOR)
State New South Wales
Report release date 20/02/2003
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of separation
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer Piper Aircraft Corp
Model PA-60
Registration VH-IGN
Serial number 61-0682-7962142
Sector Piston
Operation type Aerial Work
Departure point Sydney, NSW
Destination Tamworth, NSW
Damage Nil

Aircraft details

Manufacturer Pacific Aerospace Corporation
Model CT/4
Registration VH-YCS
Sector Piston
Operation type Flying Training
Departure point Tamworth, NSW
Destination Tamworth, NSW
Damage Nil

British Aerospace Plc BAe 146-200A, VH-YAD

Analysis

The engine bearing seals normally protected the bleed air supplied to the air conditioning packs from oil contamination. A technical defect in one or more of the seals resulted in oil entering the flight deck air conditioning system, with the first indication of the defect being an awareness of smoke on the flight deck. The flight crew correctly donned their oxygen masks as the first step in addressing the problem and then proceeded to comply with the emergency checklist by landing at the nearest suitable airport.

The difficulty that the crew faced in correctly determining the source of the smoke resulted in the initiation of a non-normal checklist that was not pertinent to the situation. The aircraft manufacturer's subsequent revision of the QRH, simplifying and clarifying the checklists, has diminished the likelihood of a similar occurrence. As the incident took place during daylight hours, in visual meteorological conditions close to the departure airport, the potential to affect the safety of flight was limited. It is considered that if the smoke event had occurred later in the flight, the crew would have had more time to carry out the checklist procedures and successfully isolate the source of the smoke.

The possibility that the air conditioning system was supplying contaminated air to the flight deck while the crew was carrying out the emergency procedure for electrical smoke, highlights the importance of crews donning oxygen masks at the first sign of fumes or smoke contamination of flight deck air.

Summary

The British Aerospace BAe 146-200A (BAe 146) was being operated on a regular public transport service from Brisbane, Qld to Canberra, ACT. Approximately 5 minutes after take-off the flight crew detected that smoke was present on the flight deck. They donned their oxygen masks in accordance with the emergency checklists that dealt with smoke, fumes or fire and made a PAN transmission to air traffic control, requesting a return to the airport. The approach controller issued radar vectors to facilitate the prompt return of the aircraft to Brisbane and placed the airport's emergency services on standby. During the descent, the pilot in command briefed the cabin crew, alerting them to the possibility of a cabin evacuation.

At the time of the incident, the BAe 146 Quick Reference Handbook (QRH) contained an emergency checklist procedure titled Smoke, Fumes or Fire on Flight Deck or in Cabin - Any Source. That checklist inferred that if the source of the smoke was identified, the crew should then conduct an appropriate procedure from a choice of further checklists contained within the QRH. The crew's selection of an appropriate checklist was dependent on whether the source of smoke was either from the electrical system, from the air conditioning system, or from the cabin equipment/furnishings.

Initially believing that the electrical system was the source of the smoke, the crew commenced the emergency checklist for Electrical Smoke, Fumes or Fire of Unknown Origin. That checklist had the potential to take in excess of 8 minutes to complete because it involved the troubleshooting of the aircraft's electrical system to determine the source of the smoke. As the aircraft was close to landing and the crew's priority was to land as soon as possible, that checklist was not completed. Since the incident, the aircraft manufacturer issued a revision to the QRH that simplified and combined the checklists described above. The new checklist was not generated in response to this particular incident.

The aircraft landed 20 minutes after take-off without further incident. Rescue and fire fighting services (RFFS) were in attendance as the crew stopped the aircraft on the taxiway. The RFFS personnel inspected the aircraft's electronics bay in an attempt to trace the source of the smoke, but nothing abnormal was observed. The aircraft was then taxied to the airport terminal and the passengers were disembarked. The co-pilot suffered eye irritation as a result of the smoke, but the passengers and the other members of the crew reported no symptoms.

Maintenance personnel inspected the aircraft and established that the smoke and fumes in the cockpit were due to contaminated bleed air from the number 1 engine. During normal operation, bleed air from that engine, along with bleed air from the number 2 engine, was fed to air conditioning pack one. Pack one supplied conditioned air to the flight deck and augmented the passenger cabin supply. Bleed air from the number 3 and number 4 engines was fed to pack two, which in normal operation supplied air to the cabin only.

The engineers addressed the defect in accordance with the Civil Aviation Safety Authority (CASA) airworthiness directive AD/BAe146/86 and the British Aerospace Systems Information Service Bulletin (ISB) 21-150. That ISB required certain actions to be performed whenever a cabin air quality problem was identified, which was suspected of being associated with oil contamination of the air supply from the air conditioning packs. The bleed air supply from the number 1 engine was isolated, and the defect was deferred in accordance with the aircraft's approved Minimum Equipment List. The aircraft resumed service, and no further smoke or fumes were evident during subsequent flights.

The defective engine was removed from the aircraft 5 days later and was returned to the engine manufacturer for overhaul. The overhaul procedure revealed that the engine's number 2 forward and aft carbon seals had heavy carbon build-up and were leaking oil. The manufacturer's report stated that the engine's number 4 carbon seal also showed evidence of oil leakage. Previous incidents of air system contamination on this type of aircraft had indicated that the fumes were a consequence of failures of the engine oil seals.

It has been noted in previous incidents, both in Australia and overseas, that there was a reluctance of the crews to use oxygen masks when air contamination was detected on the flight deck. Those incidents indicated that operating crews were not aware of their potential impairment and the consequent effect on their decision-making ability. The safety implications of that impairment was reflected in the decision by CASA to adopt a United Kingdom Air Accidents Investigation Branch (AAIB) recommendation requiring flight crew to use oxygen masks selected to 100 percent when there was a suspicion of flight deck or cabin air contamination.

Occurrence summary

Investigation number 200203030
Occurrence date 29/06/2002
Location 37 km S Brisbane, Aero.
State Queensland
Report release date 21/08/2003
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Smoke
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer British Aerospace
Model BAe 146
Registration VH-YAD
Serial number E2097
Sector Jet
Operation type Air Transport High Capacity
Departure point Brisbane, QLD
Destination Canberra, ACT
Damage Nil

Boeing 737-800, VH-VOE

Summary

A Boeing 737-800, registered VH-VOE, was being operated on a scheduled flight between Brisbane and Darwin. The crew conducted a VOR/DME arrival to Runway 29 at Darwin International Airport. The runway had a temporarily displaced threshold. The aircraft touched down an estimated 1016 m from the departure end of the runway, at about 23:35 Central Standard Time. During the landing roll, the aircraft overran the runway and came to a stop approximately 44 m into the 90 m runway end safety area. There were no injuries, and the aircraft was not damaged. Air Traffic Control was not aware that the aircraft had overrun the runway. Consequently, emergency response services were not contacted.

Runway overruns feature prominently in accidents involving western-built transport category jet aircraft. Long and/or fast landings were factors in these occurrences. In this occurrence, a high approach speed led to a long landing and overrun situation. The pilot in command continued with an unstabilised approach and did not go around as required by company standard operating procedures. The copilot did not announce that the approach was unstable and instruct the pilot in command to go around. Throughout the approach, there were various cues available to both crewmembers to indicate that the approach was unstable and that a go-around was required.

Overall, there were a number of safety issues identified during the course of the investigation. Those issues included: a non-precision approach at night that was conducive to illusions; a displaced threshold that limited the landing distance available; crew resource management problems; aircraft handling difficulties; an underdeveloped landing approach risk assessment by the crew and a safety management system that had yet to incorporate the flight data monitoring programmes advocated by the International Civil Aviation Organization and industry associations. As part of the relatively new operator's maturation process, the operator has developed a number of measures that are being implemented over the short, medium and longer terms to improve the training of crews, and the capability of the operator's safety management system.

Related Documents: | Media Release |

Occurrence summary

Investigation number 200202710
Occurrence date 11/06/2002
Location Darwin, Aero.
State Northern Territory
Report release date 16/03/2004
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Runway excursion
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 737
Registration VH-VOE
Sector Jet
Operation type Air Transport High Capacity
Departure point Brisbane, QLD
Destination Darwin, NT
Damage Nil

Airbus A330-341, PK-GPE

Safety Action

ATSB safety action

As a result of a previous occurrence, the ATSB is investigating a safety deficiency (BS/20020004) relating to the limitations of self-checking of data inputs by controllers. The circumstances involved in this investigation also relate to the same deficiency. Any outcome from the investigation of the safety deficiency will be published on the ATSB website.

Significant Factors

  1. The Yarowee sector controller was distracted by activity at a neighbouring console before completing the actions required to assign the amended flight level to the crew of the A330.
  2. The Yarowee sector controller cancelled the cleared flight level prompt on the air situation display prior to receiving a correct read back.
  3. The aircraft crews were operating on different frequencies at the time of the potential confliction and were therefore unaware of the situation.

Analysis

The Yarowee sector controller had entered the amended CFL into TAAATS. He believed he had received the required information from the crew of the A330 and consequently cancelled the CFL prompt in the displayed label of the A330. The distraction at a nearby console interrupted the Yarowee sector controller before he had completed the task of issuing the amended clearance. The occurrence highlights the importance of controller vigilance in completing necessary TAAATS' interface action to ensure system data integrity.

At the time of the CLAM and STCA alarms, the Canty sector controller had accepted jurisdiction of the A330, however, the Yarowee controller had not advised the crew of the A330 to change to the Canty frequency. The crews of the A330 and the 737 were on different frequencies and were therefore unaware of the potential conflict. Neither crew was given a traffic advisory despite the STCA alarm.

Both controllers used effective scanning and monitoring techniques which enabled timely detection and resolution of the conflict before there was an infringement of separation standards.

Summary

An Airbus Industries A330 (A330) aircraft was en-route from Melbourne, Vic. to Denpasar, Indonesia. The Yarowee sector air traffic controller had issued the crew of the A330 with a clearance to climb to flight level (FL) 340. The A330 was on a crossing flight path with a Boeing 737 (737) that was en-route from Adelaide, SA to Melbourne, Vic. at FL310. The 737 was under the control of the adjacent Canty sector controller. Both the Yarowee and Canty sector controllers had recognised that there was a potential confliction between the two aircraft. The controllers discussed the potential confliction at 1119 EST and estimated that the aircraft would pass close to the boundary between the two sectors. The Yarowee controller accepted the responsibility for separation. That controller reported a reasonably low traffic level, which allowed him the opportunity to monitor the separation between the two aircraft. To ensure that the minimum horizontal separation standard distance of 5 NM was maintained, the Yarowee controller advised the Canty controller that the A330 would travel to the left of the proposed track and pass to the west of the 737.

Subsequent to that decision, the Canty controller reassessed the separation between the two aircraft and concluded that the potential confliction would occur inside the Canty sector. At 1121 the Canty controller instructed the Yarowee sector controller to assign the A330 crew FL300 on climb. Maintaining that altitude would ensure that the vertical separation minimum of 1,000 ft would not be infringed. The Yarowee controller entered FL300 into The Australian Advanced Air Traffic System (TAAATS) as the amended cleared flight level (CFL) for the A330. That entry changed the colour of the CFL in the label of the A330 that was displayed to the Yarowee controller on his air situation display. According to TAAATS procedures, the different colour provided a memory prompt to the Yarowee controller indicating that he had not received a correct amended CFL read back by the crew of the A330. Normally, once a controller had assigned a CFL to a crew and received a correct read back of that CFL, the controller would cancel the prompt and the CFL in the aircraft label would return to its regular colour.

There was a distraction at a neighbouring console just after the Yarowee controller had entered FL300 into TAAATS but before he had assigned the crew of the A330 the amended CFL. When the attention of the Yarowee controller returned to the Yarowee air situation display, the cleared flight level for the A330 was highlighted to prompt him to confirm that FL300 had been issued to the A330 crew. The controller believed he had already issued the crew of the A330 the amended CFL and that he had received a correct read back of the amended CFL from the crew prior to the distraction. The Yarowee controller cancelled the prompt. Analysis of the voice recording confirmed that the crew of the A330 had not been issued FL300.

The Yarowee controller incorrectly believed the A330 crew had been assigned FL300 and consequently that a vertical separation standard of 1,000 ft had been established between the A330 and the 737. At 1127, the controller approved the A330 crew to track direct to Woomera. That action placed the two aircraft on crossing flight paths with no prescribed lateral separation.

At 1131, as the A330 approached the Yarowee sector boundary, the Yarowee controller transferred jurisdiction of the A330 to the Canty controller. The Canty controller accepted jurisdiction of the A330 at FL295 and waited for the A330 to call on the Canty frequency.

At 1132, the Canty controller received a TAAATS Cleared Level Adherence Monitor (CLAM) alarm when the A330 passed FL303 on climb to FL340. A short time later, when the A330 and the 737 were 12.5 NM apart, both the Canty and the Yarowee controllers received a Short-Term Conflict Alert (STCA) alarm from TAAATS. This alarm indicated to the controllers that the two aircraft were in potential conflict. Vertical separation reduced to 900 ft while horizontal separation reduced to 7.5 NM. That horizontal distance exceeded the minimum separation standard. There was no infringement of separation standards.

At the time of the CLAM and STCA alarms, the crew of the A330 was still on the Yarowee sector frequency. The Yarowee controller reported observing the A330 pass FL303 and resumed jurisdiction over the A330. That controller then queried the A330 crew about their assigned flight level. He did not pass traffic information to the crew of the A330 about the 737 because he did not believe there would be an infringement of separation standards. Nonetheless, he subsequently issued a turn instruction to the A330 crew to ensure that separation was maintained. The A330 crew acknowledged traffic following that controller's query regarding their CFL.

The Canty controller was unable to contact the crew of the A330. The controller was aware that the A330 had climbed through what the controller believed was the assigned level of FL300 and issued turn instructions to the 737 crew to ensure that separation was not infringed. The Canty controller did not inform the 737 crew of the reason the vector was issued, however, the 737 crew subsequently acknowledged sighting the A330.

The Canty sector was combined with a low-level sector at the time of the incident and the controller reported that there was a medium traffic level at the time of the occurrence.

The Yarowee controller had recently returned from leave. He had completed the three required familiarisation shifts, had a two-day break, and completed one unsupervised shift during the day prior to the incident shift.

Occurrence summary

Investigation number 200202707
Occurrence date 09/06/2002
Location 185 km NW Melbourne, (VOR)
Report release date 12/05/2003
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer Airbus
Model A330
Registration PK-GPE
Sector Jet
Operation type Air Transport High Capacity
Departure point Melbourne , VIC
Destination Denpasar, INDONESIA
Damage Nil

Aircraft details

Manufacturer The Boeing Company
Model 737
Registration VH-TJT
Serial number 24445
Sector Jet
Operation type Air Transport High Capacity
Departure point Adelaide, SA
Destination Melbourne, VIC
Damage Nil

de Havilland Canada DHC-8-314, VH-TQC

Summary

A de Havilland Canada DHC-8-314 (Dash 8) was on initial descent to flight level (FL) 140 and was being radar vectored for a right circuit to land on runway 35. At the same time a Boeing 737-376 (B737) had departed from runway 35 and had made a right turn to avoid weather on climb to FL200. The approach controller had issued radar heading instructions to the crew of the Dash 8 to provide track shortening and to maintain separation with the B737.

The approach controller expected that the radar heading issued to the crew of the Dash 8 would have ensured that a radar separation standard of 3 NM would continue to exist between the B737 and the Dash 8 while the vertical separation standard of 1,000 ft did not exist between the two aircraft. During the occurrence, radar separation reduced to 1.9 NM when there was 600 ft vertical separation between the two aircraft. There was an infringement of separation standards.

At the time of the infringement of separation standards, both aircraft were above `approach' airspace, within the vertical limits of an overlying sector, but under the control of the approach controller. Transfer of control of aircraft in these circumstances was permitted in accordance with the provisions detailed in the Manual of Air Traffic Services. The minimum radar separation standard in that overlying sector of airspace was 5 NM. The minimum radar separation standard within the airspace under the control of the approach controller was 3 NM.

The radar heading issued to the crew of the Dash 8 resulted in that aircraft taking up a track that was approximately 15 degrees different from that which the approach controller had expected. He reported that the radar heading assigned to the crew of the Dash 8 may not have correctly accounted for the prevailing wind speed and direction, and also that the B737 did not track as he anticipated. The crew of the B737 later reported that they had proceeded in accordance with their airways clearance and that the time taken to execute the turn onto their track was normal.

During the occurrence the approach controller had developed an incorrect mindset that the required radar separation standard was 3 NM instead of 5 NM. He later reported that the need to apply a 5 NM radar separation standard in that overlying airspace was rare due to the natural disposition of traffic.

A combination of the approach controller's incorrect assessment of the effects of the prevailing weather conditions on the radar heading of the Dash 8, the expectation of the B737 track, and the use of an inappropriate radar standard compromised the planned horizontal separation standard while a vertical separation standard did not exist.

Had the approach controller assessed the effectiveness of the assigned heading before issuing instructions to the crews that cancelled the provision of a vertical separation standard, it is likely that the infringement would not have occurred. Application of an effective separation assurance strategy in accordance with the Manual of Air Traffic Services would have ensured that the prescribed radar separation standard was maintained.

Occurrence summary

Investigation number 200202709
Occurrence date 13/06/2002
Location 22 km E Canberra, (VOR)
State Australian Capital Territory
Report release date 25/02/2003
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of separation
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer De Havilland Canada/De Havilland Aircraft of Canada
Model DHC-8
Registration VH-TQC
Sector Turboprop
Operation type Air Transport High Capacity
Departure point Sydney, NSW
Destination Canberra, ACT
Damage Nil

Aircraft details

Manufacturer The Boeing Company
Model 737
Registration VH-TAH
Serial number 23479
Sector Jet
Operation type Air Transport High Capacity
Departure point Canberra, ACT
Destination Melbourne, VIC
Damage Nil

Bell 206B(II), VH-PHA

Analysis

The engine failure required the pilot to enter an autorotation while manoeuvring at low level and over inhospitable terrain. The investigation could not determine conclusively whether the single 'beep' reported by the survivor was a momentary warning of an impending engine power failure.

Once the main rotor blade struck the tree, further autorotation flight to landing was not possible and the helicopter impacted the ground in an out of control condition.

The survivor's seating position in the right rear of the helicopter shielded him from the majority of the impact. Although severely injured, he was able to escape from the wreckage. The rapid spread of the fire post impact did not allow the survivor to extricate any other occupants from the wreckage.

Summary

The pilot of the Bell 206 helicopter had been tasked with conducting a survey operation in the Dhoyndji area of the Northern Territory. He had flown the helicopter from Gove earlier in the morning with two passengers on board. Some equipment was offloaded at Dhoyndji and another two passengers boarded the helicopter. The pilot departed Dhoyndji at approximately 1150 Central Standard Time (CST) and tracked to the southwest to commence the survey work. He initially tracked to the Goyder River and landed to the west of the river. The passengers conducted ground survey work in the area for 40-60 minutes. They then reboarded the helicopter and began aerial survey work in the same area for approximately 10 minutes. The pilot then flew the helicopter in a north-easterly direction towards the Mitchell Ranges.

At 1330 a refuelling party realised that the helicopter was overdue for a scheduled refuelling stop and that its SARTIME had expired. The aircraft operator and the refuelling party commenced a local search and CENSAR notified Australian Search and Rescue (AusSAR) of the expired SARTIME. AusSAR assumed responsibility for search coordination and the wreckage of the helicopter was found the following day. The pilot and three passengers received fatal injuries.

The survivor reported that as the helicopter approached the Mitchell Ranges, one of the passengers indicated that they would have to land in the area to conduct a brief ground survey. The pilot acknowledged the requirement and began to search the area for a landing spot. The surrounding terrain was generally flat and lightly treed. The tree spacing was such that a landing area was not readily apparent.

The survivor reported that he heard a single 'beep' in his headphones as the pilot searched for a landing area. The pilot looked into the helicopter cockpit and appeared to be checking his instruments. Shortly after, the pilot appeared to return to the task of selecting a landing spot. The survivor estimated that about 2-3 seconds after the single 'beep', he heard continuous 'beeping' in his headphones. He reported that the pilot told everyone to "hang on boys, this is going down".

The survivor was seated in the right rear seat of the helicopter, immediately behind the pilot. He reported that when the continuous beeping started, the helicopter "appeared to fall out of the sky". At that time, he estimated that the helicopter had been at a lower height, and a considerably lower speed than when flying from the Goyder River area to the Mitchell Ranges.

The Pilot

The pilot held a Commercial Pilot (Helicopter) Licence with an endorsement on the Bell 206 series helicopter. He had accumulated 5,455 hours total aeronautical experience with 5,330 hours on the Bell 206 helicopter. He held a Class 1 medical certificate with a condition that vision correction be worn while exercising the privileges of the licence. The pilot was reported to have always worn his glasses. The survivor reported that the pilot was wearing his glasses when the helicopter departed the Goyder River area.

The pilot was adequately rested prior to commencing the survey and had not exceeded any flight or duty times. He had flown his entire career in the Arnhem Land area and was considered by his peers to be a meticulous and safety conscious pilot.

The helicopter

The helicopter had completed 8,226.5 hours of flight time. All required maintenance had been completed. It last underwent maintenance 3 weeks prior to the accident. During that scheduled maintenance, the main rotor transmission was overhauled. The helicopter had since completed 24.6 flying hours. There were no reported problems with the helicopter during that period.

The engine fuel control unit was last removed from the helicopter in February 2002, as the engine was not achieving predicted starting performance. The fuel control unit was repaired in accordance with the manufacturer's overhaul instructions and refitted to the helicopter. The engine subsequently started normally.

The helicopter was refuelled to full tanks at Gove on the evening prior to the day of the accident. Two additional 200 litre drums of fuel were taken from the same fuel supply and road transported to the Dhoyndji area for use during the survey. Search aircraft subsequently used this fuel with no problems being reported. Analysis of the Gove fuel supply revealed it was of the correct aviation turbine fuel specification and contained no contamination. It was estimated that the helicopter had approximately 150 litres of fuel remaining on board at the time of the accident. The survivor reported that he had been covered in a liquid after the helicopter's impact with the ground. He described it as being consistent with aviation turbine fuel.

At the time of the accident the helicopter was within weight and balance limitations.

Wreckage examination

The advancing main rotor blade had collided mid span with a tree that was about 30 cm in diameter. The helicopter then impacted the ground heavily on its left side. A severe post-impact fire consumed most of the wreckage. The wreckage trail, including the engine, engine compartment, transmission and hydraulics pack, was orientated along a bearing approximating 155 degrees magnetic. The distance from the base of the tree to the main wreckage area was approximately 15 metres.

The retreating main rotor blade was found lying leading edge down and in a normal orientation to the main wreckage. No leading edge deformities were found on this blade. Both main rotor blades remained attached to their respective rotor grips and to the main rotor mast. The main rotor mast exhibited a slight bending towards the advancing blade.

The main rotor transmission remained attached to the fuselage-to-transmission 'A' frame supports. Examination of the transmission magnetic chip detector found no debris adhering to the plug and the remaining transmission oil was clear of contamination.

Both tail rotor blades remained attached to their respective grips, and to the tail rotor gearbox assembly. The blades exhibited minor leading edge impact damage consistent with low speed rotation through light tree branches. The tail rotor gearbox magnetic chip detector was clean and free of debris.

All flight control tube rod structures had been consumed during the fire. A search of the wreckage found the control tube rod junction bolts securely fastened and lock wired.

The fire had completely destroyed the accessory gearbox housing and all attached ancillary components. The remainder of the engine was recovered for off-site examination.

The inspection of the engine was carried out at an authorised overhaul facility, under the supervision of the Australian Transport Safety Bureau and observed by a representative of the engine manufacturer. The engine compressor and power sections exhibited signs of rotation, but not power, at impact. The reason the engine failed could not be determined due to the extensive fire damage to the accessory gearbox and other engine components.

The survivor was played a number of randomly sequenced warning tones that had been recorded from a similar Bell 206 helicopter. He identified the continuous 'beeping' as that of the engine-out audio warning tone. He also described the single 'beep' as the commencement of the engine-out audio warning tone. The helicopter Flight Manual stated that the engine-out warning tone warned the pilot of an engine power failure.

Occurrence summary

Investigation number 200202656
Occurrence date 05/06/2002
Location 58 km SSW Lake Evella Aero.
State Northern Territory
Report release date 06/01/2003
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Forced/precautionary landing
Occurrence class Accident
Highest injury level Fatal

Aircraft details

Manufacturer Bell Helicopter Co
Model 206
Registration VH-PHA
Serial number 1454
Sector Helicopter
Operation type Charter
Departure point Dhoyndji, ALA
Damage Destroyed

Cessna 172, VH-JER

Safety Action

Local safety action

As of 28 May 2002, Airservices Australia had removed all references to the 'southern shores' from Cairns local air traffic control instructions.

Summary

On 25 May 2002, at 1157 hours Eastern Standard Time, a Cessna 172 (Cessna) came within approximately 600 m of a departing Boeing 747-300 (B747) while the B747 was climbing through the altitude of the Cessna. The pilot of the Cessna was tracking in accordance with what he believed to be the visual clearance issued by Cairns air traffic control at 1,000 ft AMSL. The B747 crew was tracking via a standard instrument departure (SID) which specified a left turn after take-off.

The aerodrome controller issued the pilot of the Cessna with a clearance to track via the 'southern shores'. The term 'southern shores' was referred to in the Cairns local air traffic control instructions as the 'southern shores of Trinity Inlet'. The aerodrome controller understood that the clearance referred to the shoreline between the Cairns inlet and False Cape along the southern shore of the Cairns harbour. The pilot of the Cessna was not familiar with the term 'southern shores' and thought the controller meant the shoreline on the southern side of Cairns airport (which was the northern shore of the Cairns harbour). The term 'southern shores' was not specified in any document available to the pilot.

The pilot correctly read back the clearance to the aerodrome controller. That correct readback indicated to the aerodrome controller that the pilot could comply with the clearance.

The Cairns local air traffic control instructions stated that a clearance to aircraft to track via the 'southern shores' was meant to provide wake turbulence separation between an aircraft departing Cairns via a runway 15 SID and an aircraft over the southern shore of the Cairns inlet.

The aerodrome controller reported that he had kept both the B747 and the Cessna in sight and that visual separation was maintained between the two aircraft throughout the occurrence. The ADC provided the Cessna pilot with turn instructions, to enable him to avoid the B747, and traffic information about the B747 and a wake turbulence advisory. The B747 crew received a resolution advisory from their traffic alert and collision avoidance system about the Cessna.

The controller issued a clearance to the pilot of the Cessna that was, to the aerodrome controller, a specified route but one that was not known to the pilot. The aerodrome controller was not aware that the pilot's understanding of the 'southern shores' differed from his own. The meaning of the term 'southern shores' was not available to the pilot of the Cessna and therefore the potential existed for the misunderstanding between the pilot and the aerodrome controller that resulted in this occurrence.

Occurrence summary

Investigation number 200202385
Occurrence date 25/05/2002
Location Cairns, Aero.
State Queensland
Report release date 29/01/2003
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Loss of separation
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer Cessna Aircraft Company
Model 172
Registration VH-JER
Sector Piston
Operation type Flying Training
Departure point Cairns, QLD
Destination Cairns, QLD
Damage Nil

Aircraft details

Manufacturer The Boeing Company
Model 747
Registration VH-EBX
Serial number 23688
Sector Jet
Operation type Air Transport High Capacity
Departure point Cairns, QLD
Destination Nagoya, JAPAN
Damage Nil

Hughes Helicopters 369E, VH-HJT

Safety Action

Australian Search and Rescue is considering the promotion of a means of communication between rescue helicopters and personnel on the ground.

The ATSB will monitor and publish any subsequent action on the ATSB website.

Significant Factors

The helicopter engine lost power at a critical stage of flight.

The pilot was unable to conduct a successful autorotation landing.

Analysis

The impact damage to the right fuel cell bladder and extended periods of ground running during the day's operations prevented the investigation from determining an accurate fuel consumption. The investigation determined that a landing on sloping ground should have affected both the fuel quantity indicator and fuel low level advisory light equally. An indicated fuel quantity of 100 lbs (86.9 lbs useable) and coincident illumination of the fuel low level advisory light, both reported by the pilot, could not be explained.

Technical examination of the helicopter's fuel indicating system established that illumination of the fuel low level advisory light coincided with 35 lbs (21.9 lbs useable) indicated on the fuel quantity indicator. At the company flight planning fuel consumption rate of 176 lbs per hour, 21.9 lbs of useable fuel would likely have equated to a flight time of approximately 7 minutes. In that case, a reported departure from Lake Nameless Hut at 1515 hours would have likely resulted in engine fuel starvation at about 1522 hours.

Technical examination of the helicopter and engine revealed no anomalies. Therefore, the helicopter was considered capable of normal flight prior to the occurrence. The amount of fuel onboard the helicopter, less than that expected by the pilot, likely resulted in unporting of the fuel cell fuel supply hose, and engine fuel starvation during the turn to land at Tom Whitely's Hut. Due to impact rupture damage of the right main fuel cell, an accurate fuel quantity remaining could not be measured.

The pilot reported that the autorotation landing was normal and that contact with a wire rotated the aircraft through 180 degrees. As there was no evidence of helicopter contact with the fence prior to, or during the initial ground impact, the investigation concluded that the fence did not contribute to the accident sequence.

Ground impact marks indicated a relatively steep approach with low forward ground speed. Examination of the Height Velocity Diagram indicated that, at the pilot reported height of 200 ft above ground level, and airspeed in autorotation of 65 kts, a successful autorotation landing should have been possible. Impact damage indicated that the autorotation landing was unsuccessful. It was therefore likely that the pilot's estimate of height and airspeed at the time the rotor speed decreased was less than actual. In that case, the helicopter may have been at a height and airspeed from which a successful autorotation landing would be difficult to perform.

The pilot reported that he had minimal recent experience on the Hughes 369E helicopter type and had practised autorotation landings in an Augusta 119 Koala helicopter type during the previous week. While it cannot be discounted, the investigation could find no evidence to indicate that lack of type-specific recency, or contradicting cross-type pilot handling, contributed to the unsuccessful autorotation landing.

While the pilot reported asking the passengers to confirm the security of their seat belts prior to take off for the occurrence flight, the passengers reported that headsets were not worn during that flight. The ambient cockpit and other noise as the passengers boarded the engine-running helicopter may have prevented them from hearing any direction from the pilot. The front seat passengers were ejected forward of the helicopter during the impact sequence. The front seat passengers' seat belts, shoulder harnesses and attachment points exhibited no evidence of damage, or having been forced by impact forces. Therefore, it was unlikely that the front seat passengers were wearing seat belts at the time of impact.

In effect, the selection process employed to contract the operator for the day's operation included an informal risk assessment. Risk assessments represent a valuable safety tool. They can range from an informal experiential and environmental audit, similar to that conducted by the coordinator of the Western Tiers operation, to an in-depth analysis of all hazards likely to affect the operation of an aviation system. That analysis includes consideration of the likelihood of an identified hazard to an operation, and the possible consequence to the aviation system resulting from that hazard occurring.

A more formal and inclusive risk assessment, conducted by all participants in the Western Tiers operation, could have enhanced the overall safety of that operation. Some of the risks to the operation, and possible risk treatments that might have been considered by the interacting participants in the operation were:

Pilot experience. The pilot's reported unfamiliarity with the area of operations and lack of recency in the Hughes 369E helicopter type could have been mitigated by a more extensive orientation and check flight and briefing procedure. That process could also have included appraising the coordinator of the operation of the pilot's background and lack of local experience.

Fuel reserve. The 10-minute fixed reserve authorised for external load operations in the company Operations Manual likely maximised flexibility and payload during such operations. However, the operation in the Western Tiers involved the movement of external loads and carriage of passengers in an at times inhospitable area, by a pilot unfamiliar with that area. In that case, modifiers to the company 10-minute fixed reserve may have been pertinent, and the company charter minimum fuel requirements been more relevant to the operation.

Flight following. The operation was conducted in an at times inhospitable and remote area of north-western Tasmania. There was scope for a more formal flight following procedure to decrease rescue agency response time and optimise the safety of the operation overall. Available flight following options included formal employment of a monitored flight and details schedule by the participants in the Western Tiers operation, regular radio contact between the pilot and Air Traffic Services, or the nomination of a SARTIME by the pilot.

The departure of the rescue helicopter from the accident site, without landing, was reported by the survivors to have adversely affected their morale, and confidence in their subsequent rescue. They were not aware that the ground rescue party was enroute to their location. A means of communication from the rescue helicopter to personnel on the ground may have prevented that decline in survivor morale and confidence.

Summary

The Hughes 369E helicopter, with the pilot the sole occupant, departed Strahan aerodrome at 0815 hours Eastern Standard Time (EST) for charter operations in the Western Tiers area of north-western Tasmania. Multiple flights were required from a base at Lake Mackenzie to a number of dispersed mountain hut locations. The flights involved transport of varying amounts of external loads and personnel, and included extensive periods on the ground with the helicopter engine running.

At approximately 1500 hours the pilot conducted a flight with an external load from Lake Mackenzie to Lake Nameless Hut. He then landed to embark three passengers for transfer to another hut. Two of the passengers occupied the remaining two front seats and the third passenger occupied the cabin right rear seat. The pilot reported that, while on the ground, the fuel low level advisory light had momentarily illuminated, but that he attributed that illumination to the distribution of fuel in the tank due to the slope of the ground. At that time, he reported also noting 100 lbs (86.9 lbs useable) of fuel indicated on the fuel quantity indicator. At 1515 hours, the helicopter departed Lake Nameless Hut for Tom Whitely's Hut, which was located approximately 5 km to the north-east. A passenger reported that, during that flight, a caution advisory light had illuminated. The investigation could not confirm the identity of that light. Having overflown the hut landing area, the pilot initiated a left descending turn to the south prior to commencing an approach to land.

The pilot reported that at 1524 hours, as the helicopter descended through about 200 ft above ground level (AGL), and at a speed of 70 kts, the main rotor speed decreased and the engine auto reignition advisory light illuminated. Assessing that the engine had lost power, the pilot reported that he initiated an autorotation to land. He stated that "...the aircraft landed normally, although heavily". He reported that, after the initial ground contact, the aircraft was "...suddenly rotated through 180 degrees". That rotation was reported by the pilot to be as a result of entanglement with an unseen "...little wire or whatever hooked the aircraft".

The helicopter was destroyed by impact forces. There was no fire. The pilot and three passengers sustained serious injuries.

Wreckage information

The helicopter impacted the ground heavily on the rear of the right landing skid, collapsing it and separating the left landing skid. The fuselage impact ground scar measured about 2 m in length. The main rotor blades struck the ground and severed the tail boom. The helicopter came to rest about 7 m and bearing 200 degrees magnetic from the initial impact point, facing the direction from which it had approached, and lying on a fence line. There were no ground impact scars between the fuselage impact ground scar and the helicopter's final position. The right side rear fuselage floor area sustained severe impact damage and the right fuel cell bladder was ruptured.

The forward section of the cockpit was destroyed during the impact sequence. The two front seat passengers were ejected from the helicopter, in the direction of flight. On-site inspection found the pilot's and passengers' seat belts and attachment points intact and that the pilot's shoulder harness was separated at the harness-to-inertia reel strap buckle. There was no evidence that the passengers' seat belt buckles had received damage due to impact forces. The pilot and front seat passengers' seat structure was deformed and wrinkled. Information from the helicopter manufacturer indicated that a vertical impact force loading of the airframe in excess of 10 g would have been required to deform the seat structure in that manner.

The investigation determined that there was minimal rotation of the tail rotor driveshaft at ground impact. That was confirmed by the lack of any impact or rotary damage to the tail rotor blades. The engine output driveshaft was separated at the driveshaft lobes and displayed little or no rotation at the time of separation.

The external load long-line was found attached to the cargo hook. There was no evidence that the long-line had snagged on the ground, other obstacles or the helicopter prior to impact.

An old wire and timber post fence was located in the vicinity of the accident site. The fence was about 1 m high and aligned about 050/230 degrees magnetic. The fence was laterally displaced about 3.5 m from the initial impact point. The fence posts and wire exhibited no evidence of having been contacted prior to, or during the helicopter's initial ground impact.

Testing of components

Analysis of the helicopter fuel system determined that a common fuel-sending unit activated the fuel quantity indicator and fuel low level advisory light. The fuel-sending unit, fuel quantity indicator and fuel low level warning system were removed from the helicopter and tested. Testing indicated that those components were serviceable in accordance with the manufacturer's maintenance manual. The fuel low level advisory light illuminated at 35 lbs fuel indicated on the fuel quantity indicator, in accordance with the manufacturer's maintenance manual. Testing, disassembly and inspection of the engine fuel pump, fuel control unit, fuel nozzle, bleed valve and power turbine governor, revealed no anomalies.

Meteorological information

The Bureau of Meteorology Area Forecast, valid at the time of the accident, indicated Visual Meteorological Conditions with moderate southerly winds. The pilot and passengers reported bright, sunny conditions and a light and variable southerly wind.

Personnel information

The pilot in command held an Air Transport Pilot (Helicopter) Licence, a Command Multi-Engine Instrument Rating and was endorsed on the Hughes 369E helicopter type. At the time of the occurrence, the pilot had accumulated a total of 3,565 flying hours, including 74.0 hours on type. He had flown 34 hours in the previous 90 days, of which 5 hours was on type. He was reported to be fit and well rested prior to the flight.

On the afternoon prior to the occurrence, the pilot completed a 0.5 hour proficiency check flight with the company Chief Pilot, in accordance with the company Operations Manual and CAO 20.11 appendix 4. It was reported that the check flight did not include external load or autorotation sequences. The pilot reported that he had significant prior external load experience, conducted in several helicopter types. He was unsure when he last practised an autorotation in the Hughes 369E. He reported, however, that he had completed autorotation and other emergency training in an Augusta 119 Koala helicopter about one week prior to the occurrence, and in a Bell 205 helicopter about one month prior to the occurrence.

Helicopter information

The maintenance release was current and there were no outstanding maintenance requirements. A routine 100-hourly engine inspection was carried out on 25 May 2002. Post-accident technical examination of the engine and wreckage indicated that the helicopter was capable of normal operation prior to the occurrence.

The gross weight of the helicopter at the time of impact was estimated to be within the authorised maximum operating and Height Velocity Diagram weight limits. The longitudinal and lateral centres of gravity were estimated to be within published flight manual limits. Helicopter performance was estimated to be sufficient for both in and out-of-ground effect flight.

Fuel planning/loading

The company Operations Manual stated a flight planning fuel consumption rate of 100 L (176 lbs) per hour for the Hughes 369 type. Charter helicopter fuel planning was required to include the provision of 20 minutes fixed and 15 per cent variable reserve. However, a reduction to a 10-minute fixed reserve was authorised for helicopter external load operations. That amounted to 42.4 lbs (29.3 lbs useable) indicated on the fuel quantity indicator at the company planning fuel consumption rate.

The pilot reported that the company Chief Pilot suggested a planning fuel consumption rate of 200 lbs per hour and that 100 lbs (86.9 lbs useable) indicated on the helicopter fuel quantity indicator equated to about 15 to 20 minutes flying time. He stated that, throughout the day's operations, he maintained a fuel log indicating an average fuel consumption of approximately 200 lbs per hour. The ground search and rescue party reported that, on arrival at the accident site, they collected paper and other loose items in the immediate vicinity of the wreckage. Those papers and items were secured in a large bag left at the accident site. The pilot's log was not recovered from that bag of items.

The pilot reported that a total of 280 L of fuel was added to the helicopter during the day using the operator's drum fuel stock and hand rotary fuel pump located at Lake Mackenzie. That amount of fuel was based on the pilot's understanding that approximately 280 turns of the rotary pump were made during the day's refuels and that pump output was 1 L per turn. He reported that he visually checked the fuel quality after each refuel. Post-accident examination of the remaining company drum fuel stock confirmed that it was JetA1 and did not reveal any contamination. Post-accident testing of the hand rotary pump used to refuel the helicopter determined an actual pump output of 0.7 L per turn.

Operational information

The helicopter flight manual stated that the fuel low level advisory light illuminated when approximately 35 lbs of fuel (21.9 lbs useable) remained in the fuel tank. The manual further stated that illumination of the fuel low level advisory light required the pilot to 'land as soon as possible', which was defined as:

Execute a power-on approach and landing to the nearest safe landing area that does not further jeopardise the aircraft or occupants.

A warning was included in the flight manual that, with the fuel low level advisory light illuminated:

Sideslips may cause fuel starvation and result in unexpected power loss or engine failure.

The flight manual also contained a Height Velocity Diagram that represented combinations of altitude and airspeed from which "a successful autorotation landing would be difficult to perform". Those figures were calculated at mean sea level, over a smooth hard surface and on a standard day (15 degrees C temperature, 1013.2 mb atmospheric pressure). The manual mandated adjustment to the helicopter gross weight limits, as a function of density altitude, in order for the Height Velocity Diagram to remain applicable. The pilot reported that he entered autorotation from a descending left turn at approximately 200 ft AGL. While the speed of the helicopter as the pilot rolled out of the turn could not be accurately determined, the pilot reported that he established 65 kts in the autorotation descent.

Organisational information

The Civil Aviation Safety Authority (CASA) had conducted regular surveillance audits of the company since issuing the company with an Air Operator's Certificate. The last on-site audit was conducted on 6 July 2001 and a remote audit was conducted on 30 January 2002. Those audits did not indicate any safety deficiencies.

The Civil Aviation Safety Authority approved company Operations Manual directed that "...all operating personnel associated directly with..." the company were to observe the "...instructions, procedures and information contained in..." the manual. The Manual also directed that "...all company personnel associated with piloting and flight line management..." must sign the signature sheet in the master copy of the Operations Manual "...as evidence of having read, understood and agreed to apply the procedures and data contained in it". The occurrence pilot was employed by the operator on a "standard day" contract, and was therefore required to comply with the provisions of the Operations Manual, but was not required to sign the master copy of the Manual.

The coordinator for the Western Tiers operation reported that there was no formal contract in place with the operator for the day's operations and no formal audit of prospective helicopter support organisations by the charter client. It was reported that the operator was contracted for the day based on extensive previous experience operating with the charter client and the statewide experience of its pilots. The occurrence pilot had not previously flown in the Western Tiers area of Tasmania.

Survival information

The pilot reported that a flight operations brief was conducted with personnel present at Lake Mackenzie prior to commencement of the day's operations. That brief included operating around the Hughes 369E helicopter and the operation of the aircraft doors and safety belts. The pilot also reported that, prior to takeoff for the occurrence flight, he had asked the passengers to confirm their seat belts were secure. Passengers reported that they were not wearing headsets during that flight.

Flight notification details for the flight were not submitted to Airservices Australia, nor was there any requirement to do so. There was no formal flight-following process undertaken by the operation. The pilot reported that radio communications with Air Traffic Services (ATS) had not been possible. The pilot reported making a Mayday broadcast on the forestry service channel following the reported engine power loss. That broadcast was not reported as having been received by any station.

Prior to being noted overdue, the pilot had departed Lake Mackenzie for Lake Nameless with an external load and was to return to Lake Mackenzie. At about 1600 hours, the helicopter was reported overdue to the operator by the coordinator of the Western Tiers operation. The operator then alerted Melbourne ATS of the overdue helicopter. At 1652 hours, ATS alerted Australian Search and Rescue (AusSAR). The pilot reported manually activating the Emergency Locator Transmitter (ELT) shortly after 1700 hours. AusSAR directed an aircraft to the area to conduct a beacon search at 1715 hours. That aircraft flight crew made the initial detection of the ELT signal on 121.5 MHz at 1720 hours. The ELT signal was first detected by the COSPAS/SARSAT satellite constellation at 1756 hours.

At about 1900 hours, a rescue helicopter from Hobart located the wreckage and survivors. A number of attempts were made to land at the accident site. Low cloud and fog prevented the landing and the rescue helicopter departed for Launceston airport to refuel. The survivors reported that departure of the helicopter resulted in a marked decrease in their morale.

The ground search and rescue party arrived at the accident site at 2338 hours. The four survivors required treatment for varying degrees of hypothermia and spinal and other injuries. They were transported from the site by rescue helicopter and arrived at Launceston General Hospital by 0516 hours on 29 May 2002.

Occurrence summary

Investigation number 200202442
Occurrence date 28/05/2002
Location Western Tiers
State Tasmania
Report release date 26/02/2003
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Fuel starvation
Occurrence class Accident
Highest injury level Serious

Aircraft details

Manufacturer Hughes Helicopters
Model 369
Registration VH-HJT
Serial number 0134E
Sector Helicopter
Operation type Charter
Departure point Lake Nameless, TAS
Destination Tom Whiteley's Hut, TAS
Damage Destroyed