American Champion Aircraft Corp 7GCBC, VH-MWY, 19 km west of Camden Aerodrome, New South Wales, on 8 May 2008

AO-2008-032

Summary

On 8 May 2008, the pilot of an American Champion Aircraft (ACA) 'Citabria', model 7GCBC (registered VH-MWY), was returning to Camden Aerodrome, NSW, after a local area flight, when the upper elevator control cable fractured. The pilot was able to maintain control of the aircraft's pitch attitude using wing flaps, and subsequently landed the aircraft safely, with only minor damage to the propeller.

Laboratory examination of the failed cable found the failure (and an adjacent area of significant damage) to have developed from the progressive fatigue cracking of individual cable wires in locations where the cable passed over guide sheaves. The examination also determined that the cable had not been manufactured to conform with the requirements of the accepted standard for aircraft control cables (MIL-DTL-83420).

From 2005, the aircraft manufacturer changed its internal procedures to require that only cable manufactured and certified to MIL-DTL-83420 be used for new aircraft production. Following the cable failure, the Civil Aviation Safety Authority (CASA) published an Airworthiness Bulletin (AWB), highlighting the issues associated with the use of non-MIL standard cables in aircraft control applications, and recommended that owners and maintainers of American Champion Aircraft ensure that periodic inspections are conducted with appropriate veracity.

Occurrence summary

Investigation number AO-2008-032
Occurrence date 08/05/2008
Location Camden Aerodrome NSW W/19 km
State New South Wales
Report release date 24/06/2009
Report status Final
Investigation level Systemic
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Flight control systems
Occurrence class Serious Incident
Highest injury level None

Aircraft details

Manufacturer American Champion Aircraft Corp
Model 7
Registration VH-MWY
Serial number 1347-2003
Sector Piston
Operation type Private
Departure point Camden, NSW
Destination Camden, NSW
Damage Nil