Unused rail bolt holes
Date issue released
Issue number
Issue Owner
Australian Rail Track Corporation (ARTC)
Mode of Transport
Rail
Safety Issue Description

Unused bolt holes in the rail web are sufficient stress concentrators to result in the initiation and propagation of fatigue cracking, ultimately leading to the failure of the rail.

Proactive action
Action number
RO-2008-004-NSA-009
Organisation
Australian Rail Track Corporation (ARTC)
Action Status
Closed
Action description

The ARTC has introduced a common standard for bolt-hole crack limits across the whole ARTC network. The standard has lower thresholds for intervention. 

ATSB Response

Although the ARTC has addressed the risk of crack propagation in unused rail bolt-holes, the risk of crack initiation still exists under cyclic loading typical of actual rail traffic.

Safety recommendation
Action number
RO-2008-004-SR-012
Organisation
Australian Rail Track Corporation (ARTC)
Action Status
Closed
Action description

Unused bolt holes in the rail web are sufficient stress concentrators to result in the initiation and propagation of fatigue cracking, ultimately leading to the failure of the rail. The ATSB recommends that the ARTC should take further action to address this safety issue.