Abnormal engine indications - Number 3 engine in-flight shut down, Boeing 747-438, VH-OJS, near Suvarnabhumi Airport Bangkok, Thailand, on 16 October 2011

AO-2011-134

Original summary

On 16 October 2011 at 1033 Coordinated Universal Time, a Boeing Company 747-438 aircraft registered VH-OJS, operated by Qantas Airways departed Suvarnabhumi Airport, Bangkok, Thailand on a scheduled passenger flight to Sydney, Australia. Shortly after take-off, the flight crew reported hearing a loud bang and experiencing vibrations and abnormal indications from the No.3 engine. The flight crew shut the engine down and declared a PAN before returning the aircraft safely to Bangkok.

Disassembly and inspection of the engine revealed that the engine failure was as a result of the release of a single, stage 7, intermediate pressure compressor blade from the compressor disc slot. The factors contributing to the blade release are the subject of an ongoing investigation by the engine manufacturer. If further information becomes available relating to the engine failure, the ATSB will update this report.

Aviation Short Investigation Bulletin - Issue 11

Summary

This investigation report was originally released in August 2012. This revision contains an update based on additional information from the outcomes of the engine manufacturer’s internal investigation into the occurrence.

What happened

On 16 October 2011, at about 1033 Coordinated Universal Time (UTC), a Boeing 747-438 aircraft, registered VH-OJS, operated by Qantas Airways, departed Suvarnabhumi Airport, Bangkok, Thailand on a scheduled passenger flight to Sydney, Australia.
About 8 minutes into the flight, as the aircraft was climbing through 13,000 ft, the crew reported hearing a loud bang and experiencing vibrations and abnormal indications from the No. 3 engine. Fumes were also reported in the cabin for several minutes after the event.

The flight crew shutdown the engine and broadcast a ‘PAN’ before jettisoning approximately 55 tonnes of fuel and returning to Bangkok where the aircraft landed safely at 1147 UTC. The engine failure was fully contained and there were no reported injuries to passengers or crew.

Aviation Short Investigation Bulletin - Issue 23

Occurrence summary

Investigation number AO-2011-134
Occurrence date 16/10/2011
Location near Suvarnabhumi Airport Bangkok, Thailand
State International
Report release date 03/08/2012
Report status Final
Investigation level Short
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Engine failure or malfunction
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer The Boeing Company
Model 747
Registration VH-OJS
Serial number 25564
Aircraft operator Qantas Airways Limited
Sector Jet
Operation type Air Transport High Capacity
Departure point Bangkok, Thailand
Destination Sydney, NSW
Damage Minor