In-flight engine failure, VH-OAA, Cessna 441, 23 km north of Ardrossan, South Australia, on 25 July 2007

AO-2007-030

Summary

On 25 July 2007, a twin-engine Cessna 441 (Conquest II) aircraft carrying three passengers was being operated on a scheduled passenger flight from Port Augusta to Adelaide, SA. At 1035 Central Standard Time, while cruising at flight level 210, the aircraft's right engine failed suddenly approximately 23 km north of Ardrossan, SA.

When the failed right Garrett TPE331-8 turboprop engine was removed from the aircraft and subsequently disassembled, it was revealed that the compressor bearing at the front end of the engine had catastrophically failed. That bearing provided both axial and lateral support for the turbine section. Once that support was lost, the engine's rotating turbine section shifted forward under the influence of thrust loads, resulting in rotor-to-case contact and rapid engine failure.

The aircraft had been inspected two months prior to the engine failure for a suspected lightning strike, however the inspection did not reveal any obvious electrical damage at that time. Considerable levels of residual magnetism were found within the compressor bearing and other engine components during the ATSB examination. Such levels indicated that direct electrical current (DC) from an aircraft lightning strike had passed through the engine during service. The passage of such currents resulted in undetected electrical damage and led to the eventual failure of the compressor bearing.

Occurrence summary

Investigation number AO-2007-030
Occurrence date 25/07/2007
Location 23 km N Ardrossan
State South Australia
Report release date 01/04/2009
Report status Final
Investigation level Systemic
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Aviation occurrence category Engine failure or malfunction
Occurrence class Incident
Highest injury level None

Aircraft details

Manufacturer Cessna Aircraft Company
Model 441
Registration VH-OAA
Serial number 4410102
Sector Turboprop
Operation type Air Transport Low Capacity
Departure point Port Augusta, SA
Destination Adelaide, SA
Damage Nil