Piper PA38-112, VH-PCF, 8 km SSW of Werribee VIC, 22 August 1987

198701441

Summary

During climb, at about 2500 feet, a loud noise was heard from the engine coincident with a power loss and severe vibration. The choice of suitable forced landing areas was restricted by the strong wind and the terrain features. The aircraft touched down 188 metres from a fence and levee banks either side of a narrow irrigation channel. An attempt to avoid the fence and levee banks by overflying to an adjacent paddock was unsuccessful because of low airspeed. The aircraft collided with the levee, catapulted over the channel and came to rest 15 metres beyond. It was determined that the loss of power was due to a spark plug, complete with heli-coil, becoming dislodged from the Number 1 cylinder. The cylinder had been installed on the engine 7 flying hours previously, after being repaired by an approved organization. The most probable cause of the defect was overtorquing of the spark plug during installation, thereby damaging the tapped alloy of the cylinder into which the heli-coil had been screwed. With this thread damaged, the spark plug was able to vibrate to further damage the alloy thread. Exhaust gas escaping between the tapped thread and the heli-coil accelerated the damage process until eventually the spark plug was ejected by engine combustion pressures.

Occurrence summary

Investigation number 198701441
Occurrence date 22/08/1987
Location 8 km SSW of Werribee
Report release date 14/06/1988
Report status Final
Investigation type Occurrence Investigation
Investigation status Completed
Mode of transport Aviation
Occurrence class Accident
Highest injury level Serious

Aircraft details

Manufacturer Piper Aircraft Corp
Model PA-38
Registration VH-PCF
Serial number 38-78A0788
Operation type Flying Training
Departure point Point Cook VIC
Destination Point Cook VIC
Damage Destroyed